Ethylene copolymerization with cyclic dienes using rac‐Et[Ind]2ZrCl2–Methylaluminoxane

The effect of the copolymerization temperature and amount of comonomer in the copolymerization of ethylene with 1,3‐cyclopentadiene, dicyclopentadiene, and 4‐vinyl‐1‐cyclohexene and the rac‐Et[Ind]₂ZrCl₂–methylaluminoxane metallocene system was studied. The amount of comonomer present in the reaction media influenced the catalytic activity. Dicyclopentadiene was the most reactive comonomer among the cyclic dienes studied. In general, copolymers synthesized at 60 °C showed higher catalytic activities. Ethylene–dicyclopentadiene copolymers with high comonomer contents (>9%) did not show melting temperatures. 1,3‐Cyclopentadiene dimerized into dicyclopentadiene during the copolymerization, giving a terpolymer of ethylene, cyclopentadiene, and dicyclopentadiene. A complete characterization of the products was carried out with ¹H NMR, ¹³C NMR, heteronuclear chemical shift correlation, differential scanning calorimetry, and gel permeation chromatography. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 471–485, 2002; DOI 10.1002/pola.10133     

Synthesis of Various Functional Propylene Copolymers Using rac‐Et[1‐Ind]2ZrCl2/MAO as the Catalyst System

Propylene copolymers with different polar groups were synthesised using rac‐Et[1‐Ind]₂ZrCl₂/MAO as the catalyst system. 10‐Undecen‐1‐ol, 10‐undecenoyl chloride, 10‐undecenoic acid, 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline, 2‐(9‐decen‐1‐yl)‐4,4‐dimethyl‐1,3‐oxazoline, and 2‐[4‐(10‐undecene‐1‐oxy)phenyl]‐1,3‐oxazoline were used as comonomers. The addition of water to the 10‐undecenoyl chloride copolymer solution led to an acid‐functionalised copolymer. In the case of 2‐(9‐decen‐1‐yl)‐1,3‐oxazoline and its homopolymers, polymerisation temperature was varied. Up to 0.61 mol‐% comonomer were incorporated into the poly(propylene)s. The catalyst activities for 10‐undecen‐1‐ol, 10‐undecenoyl chloride and 10‐undecenoic acid were much higher than for the oxazoline comonomers.     

Copolymerization of propylene with 1‐octene catalyzed by rac‐Me2Si(2,4,6‐Me3‐Ind)2ZrCl2/methyl aluminoxane

The copolymerization of propylene with 1‐octene was carried out with rac‐dimethylsilylbis(2,4,6‐trimethylindenyl)zirconium dichloride as a catalyst activated by methylaluminoxane (MAO) and an MAO/triisobutylaluminum mixture. The copolymerization conditions, including the polymerization temperature, Al/Zr molar ratio, and 1‐octene concentration in the feed, significantly influenced the catalyst activity, 1‐octene incorporation, polymer molecular weight, and melting temperature. The addition of 1‐octene to the polymerization system caused a decrease in the activity, whereas the melting temperature and intrinsic viscosity of the polymer increased. The microstructure of the propylene–1‐octene copolymer was characterized by ¹³C NMR, and the reactivity ratios of the copolymerization were estimated from the dyad distribution of the monomer sequences. The amount of regioirregular structures arising from 2,1‐ and 1,3‐misinserted propylene decreased as the 1‐octene content increased. The influence of the propagation chain on the polymerization mechanism is proposed to be the main reason for the changes in the reactivity ratios and regioirregularity with the polymerization conditions. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4299–4307, 2000     

Temperature dependence of copolymerization parameters in ethene/1-octene copolymerization using homogeneous rac-Me2Si(2-MeBenz[e]Ind)2ZrCl2/MAO catalyst

Ethene was copolymerized with 1-octene using homogeneous MAO-activated rac-Me₂Si(2-MeBenz[e]Ind)₂ZrCl₂ at constant ethene concentration with temperature varying between 0 and 60°C to determine a temperature dependence of copolymerization parameters. At constant 1-octene and ethene concentration (constant ethene/1-octene feed molar ratio) 1-octene incorporation decreased with increasing temperature. Furthermore, when ethene/1-octene molar ratio was varied by varying the temperature keeping 1-octene concentration and ethene pressure constant, increasing temperature accounted for lower molecular masses without affecting 1-octene incorporation. An explanation for the observed temperature dependence of the copolymerization parameters is presented, considering the solution-enthalpy of the gaseous ethene in the solvent. In all cases amorphous poly(ethene-co-1-octene) with 1-octene content varying between 20 and 40 mol % was obtained. © 1997 John Wiley & Sons, Inc.     

球形MgCl2负载的MAO/rac-Et[Ind]2ZrCl2催化剂催化丙烯 聚合

采用只在球形MgCl2上负载MAO,聚合前再同rac--Et[Ind]2ZrCl2预混的负载方式进行丙烯聚合。在少量AlEt3的活化下,很低的Al(MAO)/Zr摩尔比时即可获得比均相催化剂高一个数量级的活性,考察了温度、压力、Al(MAO)/Zr摩尔比和催化剂浓度对聚合的影响,同时用13^CNMR测定了均相和载体催化体系所制备的聚丙烯的微结构,发现负载型茂金属催化剂制得的聚丙烯立构规整性高于均相体系,其五元组立构序列[mmmm]可从均相的52.6%提高到负载催化剂的79.5%。扫描电镜观察表明,聚合物颗粒可较好地复制球形催化剂的颗粒形态。     

Kinetics of propylene polymerization initiated by rac‐Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NME2)2/MAO catalyst

The kinetics of propylene polymerization initiated by ansa‐metallocene diamide compound rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu)/methylaluminoxane (MAO) catalyst were investigated. The formation of cationic active species has been studied by the sequential NMR‐scale reactions of rac‐1 with MAO. The rac‐1 is first transformed to rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐2) through the alkylation mainly by free AlMe₃ contained in MAO. The methylzirconium cations are then formed by the reaction of rac‐2 and MAO. Small amount of MAO ([Al]/[Zr] = 40) is enough to completely activate rac‐1 to afford methylzirconium cations that can polymerize propylene. In the lab‐scale polymerizations carried out at 30°C in toluene, the rate of polymerization (R_p) shows maximum at [Al]/[Zr] = 6,250. The R_p increases as the polymerization temperature (T_p) increases in the range of T_p between 10 and 70°C and as the catalyst concentration increases in the range between 21.9 and 109.6 μM. The activation energies evaluated by simple kinetic scheme are 4.7 kcal/mol during the acceleration period of polymerization and 12.2 kcal/mol for an overall reaction. The introduction of additional free AlMe₃ before activating rac‐1 with MAO during polymerization deeply influences the polymerization behavior. The iPPs obtained at various conditions are characterized by high melting point (approximately 155°C), high stereoregularity (almost 100% [mmmm] pentad), low molecular weight (MW), and narrow molecular weight distribution (below 2.0). The fractionation results by various solvents show that iPPs produced at T_p below 30°C are compositionally homogeneous, but those obtained at T_p above 40°C are separated into many fractions. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 737–750, 1999     

Catalytic activity during copolymerization of ethylene and 1-hexene via mixed TiO2/SiO2-supported MAO with rac-Et[Ind]2ZrCl2 metallocene catalyst

Activities during ethylene/1-hexene copolymerization were found to increase using the mixed titania/silica-supported MAO with rac-Et[Ind]2ZrCl2 metallocene catalyst. Energy Dispersive X-ray spectorcopy (EDX) indicated that the titania was apparently located on the outer surface of silica and acted as a spacer to anchor MAO to the silica surface. IR spectra revealed the Si-O-Ti stretching at 980 cm(-1) with low content of titania. The presence of anchored titania resulted in less steric hindrance and less interaction due to supporting effect.     

Copolymerization of propylene with various higher α‐olefins using silica‐supported rac‐Me2Si(Ind)2ZrCl2

The copolymerization of propylene with 1‐hexene, 1‐octene, 1‐decene, and 1‐dodecene was carried out with silica‐supported rac‐Me₂Si(Ind)₂ZrCl₂ as a catalyst. The copolymerization activities of the homogeneous and supported catalysts and the microstructures of the resulting copolymers were compared. The activity of the supported catalyst was only one‐half to one‐eighth of that of the homogeneous catalyst, depending on the comonomer type. The supported catalyst copolymerized more comonomer into the polymer chain than the homogeneous catalyst at the same monomer feed ratio. Data of reactivity ratios showed that the depression in the activity of propylene instead of an enhancement in the activity of olefinic comonomer was responsible for this phenomenon. We also found that copolymerization with α‐olefins and supporting the metallocene on a carrier improved the stereoregularity and regioregularity of the copolymers. The melting temperature of all the copolymers decreased linearly with growing comonomer content, regardless of the comonomer type and catalyst system. Low mobility of the propagation chain in the supported catalyst was suggested as the reason for the different polymerization behaviors of the supported catalyst with the homogeneous system. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3294–3303, 2001     

Copolymerization of Ethylene and Propylene Using Silicon Tetrachloride‐Modified Silica/MAO with Et[Ind]2ZrCl2 Metallocene Catalyst

For the copolymerization of ethylene with propylene or a higher α‐olefin, using Et[Ind]₂ZrCl₂ metallocene catalyst, modification of silica with silicon tetrachloride prior to MAO adsorption can increase the activity, which is more pronounced for ethylene/1‐hexene copolymerization at higher pressure and temperature. The molecular weight of the copolymer produced was lower and the polydispersity tends to be decreased. No significant effect of SiCl₄ addition on the microstructure and the chemical composition distribution of the copolymer produced was observed.     

Propene polymerization using homogeneous MAO-activated metallocene catalysts: Me2Si(Benz[e]Indenyl)2ZrCl2/MAO vs. Me2Si(2-Me-Benz[e]Indenyl)2ZrCl2/MAO

Propene was polymerized at 40°C and 2-bar propene in toluene using methylalumoxane (MAO) activated rac-Me₂Si(Benz[e]Indenyl)₂ZrCl₂ ( BI ) and rac-Me₂Si(2-Me-Benz[e]Indenyl)₂ZrCl₂ ( MBI ). Catalyst BI /MAO polymerizes propene with high activity to afford low molecular weight polypropylene, whereas MBI /MAO is less active and produces high molecular weight polypropylene. Variation of reaction conditions such as propene concentration, temperature, concentration of catalyst components, and addition of hydrogen reveals that the lower molecular weight polypropylene produced with BI /MAO results from chain transfer to propene monomer following a 2,1-insertion. A large fraction of both metallocene catalyst systems is deactivated upon 2,1-insertion. Such dormant sites can be reactivated by H₂-addition, which affords active metallocene hydrides. This effect of H₂-addition is reflected by a decreasing content of head-to-head enchainment and the formation of polypropylene with n-butyl end groups. Both catalysts show a strong dependence of activity on propene concentration that indicates a formal reaction order of 1.7 with respect to propene. MBI /MAO shows a much higher dependence of the activity on temperature than BI /MAO. At elevated temperatures, MBI /MAO polymerizes propene faster than BI /MAO. © 1995 John Wiley & Sons, Inc.     

Stopped‐flow polymerizations of ethene and propene in the presence of the catalyst system rac‐Me2Si(2‐methyl‐4‐phenyl‐1‐indenyl)2ZrCl2/methylaluminoxane

The kinetics of ethene and propene polymerization at 20–60°C in the presence of the homogeneous catalyst system rac‐Me₂Si(2‐methyl‐4‐phenyl‐1‐indenyl)₂ZrCl₂/methylaluminoxane was investigated by means of stopped‐flow techniques. The specific rate of chain propagation, measured at the very short reaction times typical of this method, turned out to be ≈10² times higher for ethene than for propene; this suggests that diffusion limitations through the poly(ethylene) precipitating at longer reaction times may be responsible for the fact that the two monomers polymerize instead at comparable rates under “standard” conditions. It was also found that the concentration of active sites is significantly lower than the analytical Zr concentration.     

Ethylene and 1‐hexene copolymerization with CO‐prereduced phillips CrOx/SiO2 catalyst in the presence of Al–alkyl cocatalyst

Phillips catalyst has been contributing to about 40% of world high‐density polyethylene production because of its ability to give products with unique microstructures like broad molecular weight distribution as well as short and long chain branches. Even after 50 years' effort, some crucial problems concerning the nature of active sites, polymerization, and branching mechanisms are still kept mysterious. In this work, ethylene and 1‐hexene copolymerization with Phillips catalyst prereduced by CO was carried out in the presence of triethyl aluminum (TEA) cocatalyst. The microstructures of polymers were investigated by ¹³C NMR and gel permeation chromatography (GPC) methods. A hybrid‐type kinetics was found for both homo‐ and copolymerization kinetics, which indicated that there existed two types of active sites namely site A and site B. Site A with instant activation, high activity, and fast decay was transformed from a metathesis site, namely Cr(II) site, coordinated with CO or CO₂ through desorption of CO or CO₂ by TEA, which contributed to the formation of short chain branches, especially methyl branches. Site B with slow activation, low activity, and slow decay was generated from reduction of residual chromate (VI) by TEA. Both 1‐hexene and TEA can decrease the molecular weight of polyethylene as well as enhance short chain branching. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4632–4641, 2005     

UV‐Visible Spectroscopic Study of rac‐Et(Ind)2ZrCl2/Aluminoxanes

The UV‐visible spectroscopic study of the interaction between rac‐Et(Ind)₂ZrCl₂ and different aluminoxanes, such as isobutylaluminoxane (BAO) and ethyl(isobutyl)aluminoxane (EBAO), was conducted under normal polymerization conditions. UV‐visible absorption spectra of rac‐Et(Ind)₂ZrCl₂/aluminoxanes were correlated with the formation of ionic zirconium species. The influence of different aluminoxanes on the tightness of the metallocenium‐aluminoxane ionic pairs was interpreted in terms of the aluminoxane structure. The loose ionic pairs formed in the EBAO system causes a fast decaying kinetic profile, advantageous for copolymerization.     

Determination of reactivity ratios for ethylene/α-olefin copolymerization catalysed by the C2H4[Ind]2ZrCl2/methylaluminoxane system

The present study reports values of reactivity ratios for ethylene/1-hexene, ethylene/1-octene and ethylene/1-decene copolymerizations promoted by C₂H₄[Ind]₂ZrCl₂/MAO. The comonomer reactivities are markedly influenced by the number of carbon atoms of the α-olefin. The ethylene/1-decene copolymerization depends on the concentration of α-olefin in the feed.     

Zeolite‐supported metallocene catalyst for ethylene/1‐hexene copolymerization

Commercial zeolite acid mordenite was thermally treated for use as a support for bis(n‐butyl‐cyclopentadienyl)zirconium dichloride [(n‐BuCp)₂ZrCl₂] for the further evaluation of ethylene/1‐hexene copolymerization. The polymerization time, temperature, and solvent, as well as the addition of tri(isobutyl)aluminum in the hexane medium, were evaluated. The catalytic activity and 1‐hexene content in the copolymer synthesized with the supported system were very near those obtained with the homogeneous precursor. A comonomer effect was observed for both systems. The polymerization rate profiles were obtained for ethylene polymerization, and the activation energy and monomer reactivity were calculated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3038–3048, 2004     

Ethylene polymerization and copolymerization with 10‐undecen‐1‐ol using the catalyst system DADNi(NCS)2/MAO

The catalyst DADNi(NCS)₂ (DAD = (ArN?C(Me)? C(Me)?ArN); Ar = 2,6‐C₆H₃), activated by methylaluminoxane, was tested in ethylene polymerization at temperatures above 25 °C and variable Al/Ni ratio. The system was shown to be active even at 80 °C and when supported on silica. However, catalyst activity decreased. The catalyst system was also tested in ethylene and 10‐undecen‐1‐ol copolymerization at different ethylene pressures. The best activities were obtained at low polar monomer concentration (0.017 mol/L), using triisopropylaluminum (Al‐i‐Pr₃) to protect the polar monomer. The incorporation of the comonomer increased with the increase of polar monomer concentration. According to ¹³C NMR analyses, all the resulting polyethylenes were highly branched and the polar monomer incorporation decreased as ethylene pressure increased. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5199–5208, 2007     

MAO‐free polymerization of propylene by rac‐ Me2Si(1‐C5H2‐2‐Me‐4‐tBu)2Zr(NMe2)2 compound

Ansa‐zirconocene diamide complex rac‐Me₂Si(CMB)₂Zr(NMe₂)₂ (rac‐1, CMB = 1‐C₅H₂‐2‐Me‐4‐^tBu) reacts with AlR₃ (R = Me, Et, i‐Bu) and then with [CPh₃]⁺[B(C₆F₅)₄]⁻ (2) in toluene in order to in situ generate cationic alkylzirconium species. In the sequential NMR‐scale reactions of rac‐1 with various amount of AlMe₃ and 2, rac‐1 transforms first to rac‐Me₂Si(CMB)₂Zr(Me)(NMe₂) (rac‐3) and rac‐Me₂Si(CMB)₂ZrMe₂ (rac‐4) by the reaction with AlMe₃, and then to [rac‐Me₂Si(CMB)₂ZrMe]⁺ (5⁺) cation by the reaction of the resulting mixtures with 2. The activities of propylene polymerizations by rac‐1/Al(i‐Bu)₃/2 system are dependent on the type and concentration of AlR₃, resulting in the order of activity: rac‐1/Al(i‐Bu)₃/2 > rac‐1/AlEt₃/2 > rac‐1/MAO ≫ rac‐1/AlMe₃/2 system. The bulkier isobutyl substituents make inactive catalytic species sterically unfavorable and give rise to more separated ion pairs so that the monomers can easily access to the active sites. The dependence of the maximum rate (R_{p, max}) on polymerization temperature (T_p) obtained by rac‐1/Al(i‐Bu)₃/2 system follows Arrhenius relation, and the overall activation energy corresponds to 0.34 kcal/mol. The molecular weight (MW) of the resulting isotactic polypropylene (iPP) is not sensitive to Al(i‐Bu)₃ concentration. The analysis of regiochemical errors of iPP shows that the chain transfer to Al(i‐Bu)₃ is a minor chain termination. The 1,3‐addition of propylene monomer is the main source of regiochemical sequence and the [mr] sequence is negligible, as a result the meso pentad ([mmmm]) values of iPPs are very high ([mmmm] > 94%). These results can explain the fact that rac‐1/Al(i‐Bu)₃/2 system keeps high activity over a wide range of [Al(i‐Bu)₃]/[Zr] ratio between 32 and 3,260. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1071–1082, 1999     

Pressure and trimethylaluminum effects on ethene/1‐hexene copolymerization with methylaluminoxane‐activated (1,2,4‐Me3Cp)2ZrCl2: Trimethylaluminum suppression of standard termination reactions after 1‐hexene insertion

Ethene homopolymerizations and copolymerizations with 1‐hexene were catalyzed by methylaluminoxane‐activated (1,2,4‐Me₃Cp)₂ZrCl₂. Investigations of the effects of various pressures on the homopolymerizations and copolymerizations and of the effects of different concentrations of trimethylaluminum (TMA) on the copolymerizations were performed. The characteristics of the ethene/1‐hexene copolymers agreed with expectations for changes in the ethene concentration: the incorporation of 1‐hexene decreased, whereas the melting point and crystallinity increased, with increasing pressure. The main termination mechanism of the homopolymerizations was β‐hydrogen transfer to the monomer. Termination mechanisms resulting in vinylidene unsaturations dominated in the copolymerizations. Standard termination mechanisms producing vinyl and trans‐vinylene unsaturations occurred in parallel and were not influenced by the ethene or TMA concentration. In addition, some chain transfer to TMA, producing saturated end groups after hydrolysis, occurred. Copolymerizations with different additions of TMA, with the other polymerization conditions kept constant, showed that the catalytic productivity [tons of polyethylene/(mol of Zr h)], the 1‐hexene incorporation, and the molecular weight (from gel permeation chromatography) were independent of the TMA concentration. Surprisingly, the vinylidene content decreased almost linearly with increasing TMA concentration. TMA might have coordinated to the catalytic site after 1‐hexene insertion and rotation to the β‐agostic state and, therefore, suppressed the standard termination reactions after 1‐hexene insertion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2584–2597, 2005     

Reactions of Me2Si(2‐Me‐4,5‐BenzInd)Zr(Cl)(NEt2) and Me2Si(2‐Me‐4,5‐BenzInd)ZrCl2 (BenzInd = benzindenyl) with trimethylaluminum and methylaluminumoxane: Correlation of spectroscopy and propene polymerizations

The activity of metallocene/methylaluminumoxane (MAO) catalysts in olefin polymerization is highly dependent on both the alkylation and activation of the complexes. The leaving ligands have an important role in the complex activation, influencing the activity of the system. The aim of this work was to study the reactions of complexes Me₂Si(2‐Me‐4,5‐BenzInd)₂ZrCl₂ ( A ; BenzInd = benzindenyl) and Me₂Si(2‐Me‐4,5‐BenzInd)₂Zr(Cl)(NEt₂) ( B ) with trimethylaluminum (TMA) and MAO. The reaction kinetics and products were studied by both ultraviolet–visible and NMR spectroscopy. In addition, the polymerization behavior of the different species was investigated in propene polymerizations. Complex B was more easily monomethylated by TMA than complex A and resulted in L₂Zr(Me)(NR₂)‐type species. Monomethylation of the complexes before polymerization enhanced the polymerization activity of both complexes. When complexes A and B reacted with MAO, similar cationic species were formed, giving equal polymerization activities. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6455–6464, 2005