Evaporation and flow dynamics of thin, shear-driven liquid films in microgap channels

Thin and ultra-thin shear-driven liquid films in a narrow channel are a promising candidate for the thermal management of advanced semiconductor devices in earth and space applications. Such flows experience complex, and as yet poorly understood, two-phase flow phenomena requiring significant advances in fundamental research before they could be broadly applied. This paper focuses on the results obtained in experiments with locally heated shear-driven liquid films in a flat mini-channel. A detailed map of the flow sub-regimes in a shear-driven liquid film flow of water and FC-72 have been obtained for a 2 mm channel operating at room temperature. While the water film can be smooth under certain liquid/gas flow rates, the surface of an intensively evaporating film of FC-72 is always distorted by a pattern of waves and structures. It was found, that when heated the shear-driven liquid films are less likely to rupture than gravity-driven liquid films. For shear-driven water films the critical heat flux was found of up to 10 times higher than that for a falling film, which makes shear-driven films (annular or stratified two-phase flows) more suitable for cooling applications than falling liquid films.     

Development of co-current air–water flow in a vertical pipe

Measurements of the cross-sectional distribution of the gas fraction and bubble size distributions were conducted in a vertical pipe with an inner diameter of 51.2 mm and a length of about 3 m for air/water bubbly and slug flow regimes. The use of a wire-mesh sensor obtained a high resolution of the gas fraction data in space as well as in time. From this data, time averaged values for the two-dimensional gas fraction profiles were decomposed into a large number of bubble size classes. This allowed the extraction of the radial gas fraction profiles for a given range of bubble sizes as well as data for local bubble size distributions. The structure of the flow can be characterized by such data. The measurements were performed for up to 10 different inlet lengths and for about 100 combinations of gas and liquid volume flow rates. The data is very useful for the development and validation of meso-scale models to account for the forces acting on a bubble in a shear liquid flow and models for bubble coalescence and break-up. Such models are necessary for the validation of CFD codes for the simulation of bubbly flows.     

Phase split of nitrogen/non-Newtonian fluid two-phase flow at a micro-T-junction

An experimental investigation has been undertaken to understand the phase split of nitrogen gas/non-Newtonian liquid two-phase flow passing through a 0.5 mm T-junction that oriented horizontally. Four different liquids, including water and aqueous solutions of carboxymethyl cellulose (CMC) with different mass concentrations of 0.1, 0.2 and 0.3 wt%, were employed. Rheology experiments showed that different from water, CMC solutions in this study are pseudoplastic non-Newtonian fluid whose viscosity decreases with increasing the shear rate. The inlet flow patterns were observed to be slug flow, slug–annular flow and annular flow. The fraction of liquid taken off at the side arm for nitrogen gas/non-Newtonian liquid systems is found to be higher than that for nitrogen gas/Newtonian liquid systems in all inlet flow patterns. In addition, with increasing the pseudoplasticity of the liquid phase, the side arm liquid taken off increases, but the increasing degree varies with each flow pattern. For annular flow, the increasing degree is much greater than those for slug and slug–annular flows.     

Wave regimes of ascending flow of a thin layer of a viscous liquid in contact with a gas

The flow of a liquid in thin layers is one of the hydrodynamic problems of chemistry and heat engineering. The large surface area of films and their small thickness make it possible to accelerate thermal, diffusive, and chemical processes at the gas-liquid boundary.Theoretical studies of liquid flow in a vertical descending thin layer are presented in [1–4]. In this paper we study ascending wave flows of a liquid in a thin vertical layer in contact with a gas, i.e., flows in the direction opposite the action of the force due to gravity, with account for the action of the gas on the liquid surface. Such motions are encountered when oil is extracted from strata that are saturated with gas. At some distance from the stratum the oil and gas separate: the gas travels at high velocity inside the pipe, occupying a considerable portion of the pipe, and the liquid is displaced toward the pipe walls, forming a thin film. In certain cases a wave-like interface develops between the oil and gas that travels with a velocity greater than that of the liquid but less than the average gas velocity. Similar phenomena are observed in high velocity mass exchangers.We examine the effect of the gas for both laminar and turbulent flow.Studies that neglect the effect of the gas flow on the liquid show that for waves on the film surface whose lengths are considerably longer than the average thickness of the layer, the liquid motion in the film is described by boundary layer equations in which account is taken of the mass force, i.e., the force due to gravity. With some approximation, we can assume that in accounting for the effect of the gas on the liquid the liquid flow is described by these same equations.     

Simulations of dispersed turbulent multiphase flow

Direct numerical simulations of homogeneous isotropic turbulence are used to investigate the effects of turbulence on the transport of particles in gas flows or bubbles in liquid flows. The inertia associated with the bubbles or the particles leads to locally strong concentrations of these in regions of instantaneously strong vorticity for bubbles or strain-rate for particles. This alters the average settling rates and other processes. If the mass-loading of the dispersed phase is significant a random “turbulent” flow is generated by the particle settling. A simple demonstration of this is given, showing the statistically axisymmetric character of this flow and how it can modify an ambient turbulent flow.     

Planar laser-induced fluorescence (PLIF) measurements of liquid film thickness in annular flow. Part II: Analysis and comparison to models

Film thickness distributions in upward vertical air–water annular flow have been determined using planar laser-induced fluorescence (PLIF). Film thickness data are frequently used to estimate interfacial shear and pressure loss. This film roughness concept has been used in a number of models for annular flow of varying complexity. The PLIF data are presently applied to the single-zone interfacial shear correlation of Wallis; the more detailed model of Owen and Hewitt; and the two-zone (base film and waves) model of Hurlburt, Fore, and Bauer. For the present data, these models all under-predict the importance of increasing liquid flow on pressure loss and interfacial shear. Since high liquid flow rates in annular flow induce disturbance wave and entrainment activity, further modeling in these areas is advised.     

An appraisal of liquid–liquid slug flow in different pipe orientations

Gas–liquid slug flow occurs over a wide range of phase flow rates and in a variety of practical applications during gas–liquid two-phase flows. The range of slug flow increases further in narrow pipes (<0.0254 m), undulated pipelines, riser tube, etc. On the other hand, the past literature shows that slug flow is rarely observed for liquid–liquid cases. In the present study, an interest was felt to investigate whether liquid–liquid slug flow occurs in situations known for excessive slugging in gas–liquid cases. For this, experiments have been performed in narrow (0.012 m ID) vertical and horizontal pipes and an undulated pipeline of 0.0254 m internal diameter where the V-shaped undulation comprises of an uphill and a downhill section between two horizontal pipes. The studies have been performed for both peak and valley orientation of the undulation. Kerosene and water have been selected as the test fluids and the optical probe technique has been used to supplement visual observations especially at higher flow rates. The studies have revealed the existence of the slug flow pattern over a wide range of phase flow rates in all the three geometries. Interestingly, it has been noted that the introduction of an undulation induces flow patterns which bear a closer resemblance to gas–liquid flows as compared to liquid–liquid flows through a horizontal pipe of 0.0254 m diameter.     

Planar dynamics of inclined curved flexible riser carrying slug liquid–gas flows

Flexible risers transporting hydrocarbon liquid–gas flows may be subject to internal dynamic fluctuations of multiphase densities, velocities and pressure changes. Previous studies have mostly focused on single-phase flows in oscillating pipes or multiphase flows in static pipes whereas understanding of multiphase flow effects on oscillating pipes with variable curvatures is still lacking. The present study aims to numerically investigate fundamental planar dynamics of a long flexible catenary riser carrying slug liquid–gas flows and to analyse the mechanical effects of slug flow characteristics including the slug unit length, translational velocity and fluctuation frequencies leading to resonances. A two-dimensional continuum model, describing the coupled horizontal and vertical motions of an inclined flexible/extensible curved riser subject to the space–time varying fluid weights, flow centrifugal momenta and Coriolis effects, is presented. Steady slug flows are considered and modelled by accounting for the mass–momentum balances of liquid–gas phases within an idealized slug unit cell comprising the slug liquid (containing small gas bubbles) and elongated gas bubble (interfacing with the liquid film) parts. A nonlinear hydrodynamic film profile is described, depending on the pipe diameter, inclination, liquid–gas phase properties, superficial velocities and empirical correlations. These enable the approximation of phase fractions, local velocities and pressure variations which are employed as the time-varying, distributed parameters leading to the slug flow-induced vibration (SIV) of catenary riser. Several key SIV features are numerically investigated, highlighting the slug flow-induced transient drifts due to the travelling masses, amplified mean displacements due to the combined slug weights and flow momenta, extensibility or tension changes due to a reconfiguration of pipe equilibrium, oscillation amplitudes and resonant frequencies. Single- and multi-modal patterns of riser dynamic profiles are determined, enabling the evaluation of associated bending/axial stresses. Parametric studies reveal the individual effect of the slug unit length and the translational velocity on SIV response regardless of the slug characteristic frequency being a function of these two parameters. This key observation is practically useful for the identification of critical maximum response.     

Planar laser-induced fluorescence (PLIF) measurements of liquid film thickness in annular flow. Part I: Methods and data

Most approaches to the modeling of annular flow require information regarding the thin liquid film surrounding the central gas core. This film is hypothesized to present a rough surface to the gas core, enhancing interfacial shear and pressure loss, with the roughness closely linked to the height of the film. This height is typically obtained from conductance probe measurements. The present work used planar laser-induced fluorescence to provide direct visualization of the liquid film in upward vertical air–water annular flow. Images were processed to produce the distribution of film heights. The standard deviation and average film thickness are found to be an increasing function of liquid flow and a decreasing function of gas flow, with the standard deviation approaching 0.4 times the average at sufficient liquid flow.     

Do huge waves exist in horizontal gas-liquid pipe flow?

Huge waves are periodic interfacial structures which are observed in vertical co-current gas-liquid two-phase flow under churn and the transition between churn and annular flows. Published data examining vertical gas-liquid flow indicate that a huge wave has either a continuous gas core surrounded by a large-scale interfacial wave or a core with a highly-agitated mixture of gas and liquid.Employing a Wire-Mesh Sensor (WMS), the spatio/temporal investigation of high flow rate horizontal air-water flow divulged some recurrent liquid structures (one may call pseudo-slugs) analogous to huge waves of (vertical) churn flow. In both cases, the blow-through (penetration of gas into the liquid structure) was the most manifest feature.Different qualitative and quantitative methods were employed to compare the behavior of pseudo-slug to churn flow. The quantitative measures included Probability Density Function analysis (PDF), distribution coefficient in drift flux model, structural velocity, core average velocity, interfacial friction factor, and slippage number. Both flow regimes demonstrated similar behavior.     

Critical friction factor modeling of horizontal annular base film thickness

Measurements of liquid base film thickness distribution have been obtained for 206 horizontal annular two-phase (air–water) flow conditions in 8.8 mm, 15.1 mm, and 26.3 mm ID tubes. It is found that the trends in base film thickness measurement do not match trends in the literature for average film thickness, which considers waves and base film together. An iterative critical friction factor model is used to model circumferentially-averaged base film thickness; an explicit, empirical correlation is also provided. Asymmetry is well-correlated by a modified Froude number based on the correlated base film thickness and the gas mass flux. The iterative model is also extended to estimate the critical film flow rate.     

Primary instabilities of liquid film flow sheared by turbulent gas stream

Evolution of excited waves on a viscous liquid film has been investigated experimentally for the annular gas–liquid flow in a vertical tube. For the first time the dispersion relations are obtained experimentally for linear waves on liquid film surface in the presence of turbulent gas flow. Both cocurrent and countercurrent flow regimes are investigated. As an example of comparison with theory, the experimental data are compared to the results of calculations based on the Benjamin quasi-laminar model for turbulent gas flow. The calculation results are found to be in good agreement with experiments for moderate values of film Reynolds number.     

Weakly nonlinear stability analysis of a falling film with countercurrent gas flow

Weakly nonlinear stability analysis of a falling film with countercurrent gas–liquid flow has been investigated. A normal mode approach and the method of multiple scales are employed to carry out the linear and nonlinear stability solutions for the film flow system. The results show that both supercritical stability and subcritical instability are possible for a film flow system when the gas flows in the countercurrent direction. The stability characteristics of the film flow system are strongly influenced by the effects of interfacial shear stress when the gas flows in the countercurrent direction. The effect of countercurrent gas flow in a falling film is to stabilize the film flow system.     

Pressure drop in two phase slug/bubble flows in mini scale capillaries

A segmented two phase slug/bubble flow occurs where a liquid and a gas are pumped into the same tube over a range of Reynolds numbers. This segmented two phase flow regime is accompanied by an increase in pressure drop relative to the single phase flow where only one fluid is flowing in a capillary. This work experimentally and theoretically examines the pressure drop encountered by the slug/bubble flow with varying slug lengths in mini channels. In the experimental work the dimensionless parameters of Reynolds number and Capillary number span over three orders of magnitude, and dimensionless slug length ranges over two orders of magnitude to represent flows typical of mini- and micro-scale systems. It is found, in agreement with previous work, that these dimensionless groups provide the correct scaling to represent the pressure drop in two phase slug/bubble flow, although the additional pressure drop caused by the interface regions was found to be ∼40% less than previously reported.     

Technique for quantitative mapping of three-dimensional liquid–gas phase boundaries in microchannel flows

A diagnostic technique capable of characterizing interfaces between transparent, immiscible fluids is developed and demonstrated by investigating the morphology of liquid–gas interfaces in an adiabatic two-phase flow through a microchannel of 500 μm × 500 μm square cross section. Water seeded with 0.5 μm-diameter fluorescent polystyrene particles is pumped through the channel, and the desired adiabatic two-phase flow regime is achieved through controlled air injection. The diagnostic technique relies on obtaining particle position data through epifluorescent imaging of the flow at excitation and emission wavelengths of 532 nm and 620 nm, respectively. The particle position data are then used to resolve interface locations to within ±1 μm in the focal plane. By mapping the interface within individual focal planes at various depths within the channel, it is possible to determine the complete liquid–gas interface geometry across the channel cross section in a dynamic flow environment. Utilizing this approach, the liquid–gas phase boundaries of annular flows within a microchannel have been successfully characterized.     

Void fraction and pressure waves in a transient horizontal slug flow

The void fraction and the pressure waves in an air–water mixture flowing in the slug regime are experimentally investigated in a horizontal line. The test section is made of a transparent Plexiglas pipe with 26 mm ID and 26.24 m long, operating at ambient temperature and pressure. The flow induced transients are made by quickly changing the air or the water inlet velocity. The test grid has four operational points. This choice allows one to create expansion and compression waves due to the changes to the gas or to the liquid. Each experimental run is repeated 100 times to extract an ensemble average capable of filtering out the intrinsic flow intermittence and disclosing the void fraction and pressure waves’ features. The slug flow properties such as the bubble nose translational velocity, the lengths of liquid film underneath the bubble and the liquid slug are also measured. The objective of the work is two-fold: access the main characteristics of the void fraction and pressure waves and disclose the mechanics of the transient slug flow as described through the changes of the slug flow properties.     

Nonlinearwaves in a liquid film-gas flow system

The instability and regular nonlinear waves in the film of a heavy viscous liquid flowing along the wall of a round tube and interacting with a gas flow are investigated. The solutions for the wave film flows are numerically obtained in the regimes from free flow-down in a counter-current gas stream to cocurrent upward flow of the film and the gas at fairly large gas velocities. Continuous transition from the counter-current to the cocurrent flow via the state with a maximum amplitude of nonlinear waves and zero values of the liquid flow rate and the phase velocity is investigated. The Kapitsa-Shkadov method is used to reduce a boundary value problem to a system of evolutionary equations for the local values of the layer thickness and the liquid flow rate.     

The presence of slug flow in horizontal two-phase flow

One of the flow regimes occurring in horizontal two-phase flows is characterized by periodic large waves “surging” along the tube. This flow, called “slug” flow, has been frequently observed in low and high pressure gas liquid systems, but it has been noticed that slugging is absent in certain liquid-liquid two-phase systems. A method is developed giving the necessary conditions for the presence of slug flow. This method quantitatively explains the observed absence of slugging in certain liquid-liquid flows.     

The split of vertical annular flow at a large diameter T junction

Measurements and observations have been made of the split of gas—liquid flow at a T junction where the main pipe was vertical and the side arm horizontal. All three pipes connecting to the junction were of 0.125 m dia. The gas and liquid flow rates were chosen to ensure annular flow in the inlet pipe. The resulting data have been compared with existing models.     

低渗透微尺度孔隙气体渗流规律

微尺度条件下气体流动特性的研究是现代渗流力学前沿领域之一．分析了低渗透岩石饱和气体渗流实验结果,探索了微尺度孔隙气体渗流规律,探讨了气体非线性渗流力学机理,发现了低渗透岩石微尺度孔隙气体与液体渗流遵循同一形式的运动定律,建立了气体与液体非线性运动定律统一模型．结果表明：新模型与实验结果吻合很好,为微尺度孔隙气体微流动特性研究提供了新的理论依据,对工程地质环境保护及地下流体资源开发有重要指导意义．