Highly monodisperse crosslinked polymethylmethacrylate microparticles by dispersion polymerization

Highly monodisperse polymethylmethacrylate (PMMA) microparticles crosslinked with carboxylic group-containing urethane acrylates (CUA) were produced by simple dispersion polymerization in methanol solution. In contrast to conventional crosslinkers, the CUA employed as a crosslinker was excellent for maintaining the monodispersity of PMMA microparticles even at moderate crosslinker concentrations (to about 5 wt%). It was believed that the CUA helped form the monomer-swellable surface of primary particles, because of the structurally long tetramethylene oxide groups in the molecule. Carboxylic groups in the molecular backbone resulted in larger primary particles by increasing the solubility of the monomer mixture in the medium. Owing to these larger primary particles, the crosslinked PMMA particles showed lower polymerization rates than the linear ones during particle growth. However, at high CUA concentrations (about 10 wt%), bimodal distributions were observed. This was attributed to the high crosslinking density of the primary particle surfaces. Therefore, monomer diffusion toward the polymer phase was restricted, resulting in more favorable secondary nucleation in the medium. Received: 12 May 1998 Accepted: 19 August 1998     

Production of micron-sized monodispersed core/shell polymethyl methacrylate/polystyrene particles by seeded dispersion polymerization

 Micron-sized monodispersed polymethyl methacrylate (PMMA)/polystyrene (PS) (PMMA/PS=2/1, wt ratio) composite particles consisting of PMMA-core and PS-shell were successfully produced by seeded dispersion polymerization of styrene in a methanol/water medium in the presence of about 2 μm-sized monodispersed PMMA particles. From the view point of thermodynamic equilibrium, such a morphology is difficult to form by usual seeded polymerization in a polar medium such as water. It is concluded that seeded dispersion polymerization in which almost all monomers and initiators exist in the medium has an advantage to produce core/shell polymer particles in which polymer layers accumulate in their order of the production regardless of the hydrophobicity of polymers, because of high viscosity in polymerizing particles. Received: 9 December 1996 Accepted: 26 February 1997