Graft‐Copolymer‐Based Approach to Clear,Durable, and Anti‐Smudge Polyurethane Coatings

Clear anti‐smudge coatings with a thickness of up to tens of micrometers have been prepared through a graft‐copolymer‐based approach from commercial precursors. The coatings repel water, diiodomethane, hexadecane, ink, and an artificial fingerprint liquid. In addition, they can be readily applied onto different substrates using different coating methods. These coatings could find applications in protecting hand‐held electronic devices from fingerprints, windows from stains, and buildings from graffiti.     

Temperature‐dependent phase‐segregation behavior and antifouling performance of UV‐curable methacrylated PDMS/PEG coatings

Controllable phase segregation adjustment for immiscible polymer blends has always been tough, which hinders the development of amphiphilic antifouling coatings from more accessible blends. Herein, methacrylated poly(dimethylsiloxane) (PDMS‐MA) was synthesized and mixed with poly(ethylene glycol)methylether methacrylate (PEG‐MA). It was interestingly discovered that these PDMS‐MA/PEG‐MA blends displayed upper critical solution temperatures (UCST) due to thermo‐induced conformational change of PEG‐MA and the UCST changed with PDMS‐MA/PEG‐MA mass ratios. Micro‐/nano‐phase segregation, nanophase segregation, or homogenous morphology were therefore achieved. These PDMS‐MA/PEG‐MA blends with different mass ratios were UV‐cured under varying temperatures to fabricate coatings. Their surface morphology and wettability are readily adjusted by phase segregation. For the first time, highly hydrophilic surface was achieved for coatings with microphase segregation because of the exposure of PEG‐rich domains, which exhibited an enhanced protein resistance against bovine serum albumin (BSA). Anti‐bacterial performance (Shewanella loihica) was also observed for these PDMS/PEG coatings. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1612–1623     

Durable ultra‐hydrophobic surfaces for self‐cleaning applications

Self‐cleaning surfaces have received a great deal of attention, both in research studies and commercial applications. Both transparent and non‐transparent self‐cleaning surfaces are highly desirable as they offer many advantages, and their potential applications are endless. The self‐cleaning mechanism can be seen in nature. The Lotus flower, a symbol of purity in Asian cultures, grows in muddy waters, but it stays clean and untouched by dirt, organisms, and pollutants. The Lotus leaf self‐cleaning surface is hydrophobic and rough, showing a multi‐layer morphology of nanoscaled roughness. While hydrophobicity produces a high contact angle, the surface morphology reduces the adhesion of water drops to the surface, which slides easily across the leaf surface carrying the dirt particles with them. Different ultra‐hydrophobic, non‐transparent, and transparent coatings, for potential self‐cleaning applications, were produced on polycarbonate (PC) substrates, using hydrophobic chemistry and different configurations of roughening micro‐ and nano‐particles. However, in most cases, these coatings present low adhesion and durability. The stability and durability of the ultra‐hydrophobic surfaces is of key importance for potential, commercially viable, self‐cleaning applications thus durability and stability enhancement of such coatings was attempted by different methods, evaluated, and eventually improved using a solvent‐bonding technique. Copyright © 2008 John Wiley & Sons, Ltd.     

Fluorine‐Free Anti‐Smudge Polyurethane Coatings

Conventionally, low‐surface‐tension fluorinated reagents are incorporated into anti‐smudge (oil‐ and water‐repellent) coatings for oil repellency. However, fluorinated compounds are expensive and an environmental concern because of their high stability and bioaccumulation. These factors limit their widespread application. We report herein the development of fluorine‐free anti‐smudge polyurethane coatings that are clear at thicknesses up to tens of micrometers and are able to sustain extensive surface damage. We demonstrate that these coatings can be applied readily onto a diverse range of substrates.     

Functional properties of microwave‐absorbent nanocomposite coatings based on thermoplastic polyurethane‐based and hybrid carbon‐based nanofillers

This paper describes the effect of nanofillers, such as nanographite, nickel–zinc ferrite (NiZnFerrite), and in‐house developed hybrid nanographite particles (i.e. iron‐coated nanographite [FeNG] and iron–nickel co‐deposited nanographite [FeNiNG] particles), on microwave‐absorption properties of thermoplastic polyurethane (TPU) based nanocomposite coatings on textile substrate. The flexible coatings were tested for various functional properties such as microwave absorbency, gas barrier property, impedance, and weather resistance. The comparison has also been made with other fillers such as bulk graphite (G) and iron powder (Fe) and carbon nanofiber (CNF) in coating form. The nanoparticles' dispersion was observed through optical microscope and phase image analysis on atomic force microscopy. The impedance behavior of such coated samples with 10 wt% nanofillers is frequency dependent except for CNF, which shows frequency‐independent behavior even at 2 wt% loading. The gas barrier property of the FeNG‐based and FeNiNG‐based coatings is better than that of pure TPU; however, G‐based, NG‐based, and NiZnFerrite‐based coatings show excellent barrier property. The coatings were evaluated for their microwave absorbency at low‐frequency (from 0.3 to 1.5 GHz) as well as high‐frequency (8–18 GHz) ranges. The FeNG‐based and FeNiNG‐based nanocomposite coatings showed good absorbency over a frequency range of 8 to 14 GHz as compared with those of others. The flexibility of the nanocomposite films is almost retained even at 10 wt% nanofiller loading. The weather resistance of the films was also evaluated, and the FeNiNG‐based coating outperformed the FeNG‐based coating as the latter is prone to oxidation on exposure to environment. Copyright © 2011 John Wiley & Sons, Ltd.     

Layer‐by‐Layer Approach to Superhydrophobic Zeolite Antireflective Coatings

Antireflection surfaces and coatings have attracted considerable interests because they can maximize light transmittance of the substrates. In this work, zeolite antireflective (ZAR) coatings are prepared via layer‐by‐layer (LBL) assembly of MFI ‐type zeolite silicalite‐1 and polyelectrolyte. A micro‐ and macroporous hierarchical structure was obtained which contributes to the antireflective property of the zeolite coatings. The light transmittance of the coating on quartz can achieve as high as 99.3% at 650 nm. Furthermore, a superhydrophobic ZAR coating can be obtained by chemical modification with 1H,1H,2H,2H–perfluorooctyl‐triethoxysilane. This work demonstrates that zeolites are excellent candidates as high transparent superhydrophobic coatings.     

Counterion‐Dictated Self‐Cleaning Behavior of Polycation Coating upon Water Action: Macroscopic Dissection of Hydration of Anions

The counterions of polydiallyldimethylammonium (PDADMA) coatings were altered by incubation in aqueous solutions of different electrolytes. Oil de‐wetting on the resulting polycationic surfaces upon water action exhibited a straightforward connection with the Jones–Dole viscosity B‐coefficient (Bη) sign of surface counteranions. Upon water action, surface counteranions with negative Bη render PDADMA coatings oil‐adhering, but those with positive Bη furnish PDADMA coatings with excellent self‐cleaning. The oil‐adhering PDADMA surfaces can become self‐cleaning upon water action in response to the Bη of surface counteranions sign‐switching with increasing water temperature. Courtesy of surface counter‐anions with Bη>0, self‐cleaning PDADMA coatings enable not only conversion of conventional meshes into self‐cleaning membranes for oil/water separation, but also regioselective maneuver of oil flow on polycationic surfaces according to the Bη sign of surface counteranions patterned atop.     

Comparative study of microstructure and tribological behavior of TiC/a‐C:H and a‐C:H coatings in a sand‐dust environment

TiC/a‐C:H and a‐C:H nanocomposite coatings were prepared on AISI 440C steel substrates using magnetron sputtering process. A comparative study was made on their composition and microstructure by Raman spectroscopy and high‐resolution transmission electron microscopy (HRTEM). The tribological properties of two types of carbon‐based coatings were investigated by pin‐on‐disc tribometer under the sand‐dust conditions concerning the influence of applied load, amount of sand and sand particle sizes. The results show that these carbon‐based coatings exhibited high tribological performance with low friction coefficient and wear rate under the sand‐dust environments. However, the TiC/a‐C:H coatings exhibit relatively higher fluctuant friction coefficient as well as higher wear rate in comparison with the a‐C:H coatings under sand‐dust environments. The formation of nanocrystalline hard TiC phase distributed in amorphous carbon matrix decreased the residual stress but significantly increased the hardness and Young's modulus of TiC/a‐C:H coatings, and consequently caused a relatively higher abrasive and fatigue wear loss under the sand‐dust conditions. Copyright © 2010 John Wiley & Sons, Ltd.     

Crack‐free sol‐gel coatings for protection of AA1050 aluminium alloy

Organically modified sol‐gel coatings have been investigated as potential replacements for chromate conversion treatments of an AA1050 aluminium alloy. The coatings were prepared by combination of a completely hydrolysable precursor of tetra‐n‐propoxyzirconium (TPOZ), with a partially hydrolysable precursor of glycidoxypropyltrimethoxysilane (GPTMS). GPTMS contains an organic functional group, which is retained in the sol‐gel coatings after the hydrolysis–condensation process. Different GPTMS/TPOZ ratios and withdrawal speeds were studied. Coatings produced using a low GPTMS/TPOZ ratio and a high withdrawal speed generated significant cracks due to the shrinkage of the coatings, with no corrosion protection of the alloy. It was found that increase of organic moieties reduced the shrinkage of the coatings and the tendency for crack formation. By control of process parameters and ratios of organic and inorganic moieties, crack‐free sol‐gel coatings above 1 µm thick, with improved corrosion protection, can be produced on the alloy surface. Copyright © 2010 John Wiley & Sons, Ltd.     

Tribological evaluation of HVOF thermal‐spray coatings as a hard chrome replacement

Hard chrome plating has been used in several different applications in industries that require abrasive sliding wear resistance, such as hydraulic pistons, shafts or bearings. However, the increasing environmental and worker safety pressures on electrolytic hard chrome are leading companies to adopt alternatives. The improvements of the high‐velocity‐oxy‐fuel (HVOF) thermal spray process allow the chromium coating replacement with a comparable or superior surface treatment and are more environmentally friendly. This HVOF process, as a flexible dry‐coating technology, avoids high‐volume waste streams and enables a flexible choice of coating material for each application. The cobalt–chromium‐cemented tungsten carbides are some of the easiest materials to spray and the WC‐10Co‐4Cr coatings have demonstrated superior performance over hard chrome with regard to mechanical and tribological properties. In this work, this coating has been deposited with a Sulzer Metco WokaJet‐400 kerosene fuel spray gun, and the spray conditions have been optimized in order to ensure the best properties of the coatings. The mechanical and tribological properties have been evaluated in coatings sprayed with four deposition conditions that involve different gas flow rates. The most wear‐resistant coating is obtained with those HVOF parameters that prevent decarburization of WC particles and, at the same time, allow an adequate agglomerate melting giving a good intersplat adhesion. The results indicate that HVOF‐sprayed WC‐CoCr coatings are a reliable alternative to electrolytic hard chrome (EHC) in the aeronautical industry to coat landing gear components. In particular, in the dry wear tests, the WC‐CoCr coatings outperform hard chrome coatings in wear resistance. Copyright © 2010 John Wiley & Sons, Ltd.     

PEDOT‐Modified Microelectrodes. Preparation,Characterisation and Analytical Performances

Poly(3,4‐ethylenedioxythiophene) (PEDOT) modified microelectrodes were prepared by electropolymerisation of the relevant monomer from CH₃CN or H₂O solutions. The electrochemical behaviour of the obtained coatings was investigated by cyclic voltammetry in both organic and aqueous media. The anodic responses obtained for a typical benchmark analyte such as ascorbic acid was used to test the different coatings; calibration curves were built up in order to evaluate the repeatability of the response and the reproducibility of the prepared sensing system. Moreover, the ability of the modified microelectrodes to work in low conductivity media was studied, and exploratory tests in dense food matrix was performed.     

Surface Modification by Compositionally Modulated Multilayered Zn‐Fe Alloy Coatings

Compositionally modulated multilayered alloy (CMMA) coatings of Zn-Fe were developed from acid chloride baths by single bath technique. The production and properties of CMMA Zn-Fe coatings were tailored as a function of switching cathode current densities (SCCD’s) and thickness of individual layers. Corrosion rates (CR) were measured by electrochemical methods. Corrosion resistances were found to vary with SCCD’s and the number of sub layers in the deposit. SCCD’s were optimized for production of Zn-Fe CMMA electroplates showing peak performance against corrosion. The formation of discrete Zn-Fe alloy layers having different compositions in the deposits were demonstrated by scanning electron microscopy (SEM). Improvements in the corrosion resistance of multilayered alloys are due to the inherent barrier properties of CMMA coatings as evidenced by electrochemical impedance spectroscopy (EIS). Corrosion resistance afforded by Zn-Fe CMMA coatings are explained in terms of the n-type semiconductor films at the interface, supported by Mott-Schottky’s plot. It was observed that the alloy with high w(Fe) on the top showed better corrosion resistance compared to that with the less w(Fe) on top. At optimum SCCD’s of 3.0—5.5 A•dm－2, a Zn-Fe CMMA coatings with 600 sub layers showed ca. 45 times better corrosion resistance than conventional Zn-Fe alloy of the same thickness. The deposit showed no red rust even up to 1130 h in salt spray test.     

Characterization and cytocompatibility of polydopamine on MAO‐HA coating supported on Mg‐Zn‐Ca alloy

Magnesium has been suggested as a potential biodegradable metal for the usage as orthopaedic implants. However, high degradation rate in physiological environment remains the biggest challenge, impeding wide clinical application of magnesium‐based biomaterials. In order to reduce its degradation rate and improve the biocompatibility, micro‐arc oxidation coating doped with HA particles (MAO‐HA) was applied as the inner coating, and polydopamine (PDA) film was synthesized by dopamine self‐polymerization as the outer coating. The microstructure evolution of the coating was characterized using scanning electron microscopy (SEM), atomic force microscope (AFM), X‐ray diffraction analyses (XRD), Fourier transform infrared spectroscopy (FT‐IR), and X‐ray photoelectron spectroscopy (XPS). The results showed that PDA film had covered the entire surface of MAO‐HA coating and the pore size of MAO‐HA coating decreased. The root mean square (RMS) roughness of PDA/MAO‐HA coatings was approximately 106.46 nm, which was closer to the optimum surface roughness for cellular attachment as compared with MAO‐HA coatings. Contact angle measurement indicated that the surface wettability had been transformed from hydrophobic to hydrophilic due to the introduction of PDA. The PDA/MAO‐HA coatings exhibited better corrosion resistance in vitro, with the self‐corrosion potential increasing by 150 mV and the corrosion current density decreasing from 2.09 × 10^?5 A/cm ² to 1.46 × 10^?6 A/cm ² . In hydrogen evolution tests, the corrosion rates of the samples coated with PDA/MAO‐HA and MAO‐HA were 4.40 and 5.95 mm/y, respectively. MTS assay test and cell‐surface interactions experiment demonstrated that PDA/MAO‐HA coatings exhibited good cellular compatibility and could promote the adhesion and proliferation of MC3T3‐E1 cells.     

Renewable epoxidized cardanol‐based acrylate as a reactive diluent for UV‐curable resins

A novel kind of biobased monomer, epoxidized cardanol‐based acrylate (ECA), was successfully synthesized from cardanol via acrylation and epoxidization. The chemical structure was confirmed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance. Then, the ECA was employed to produce UV‐curable films and coatings copolymerized with castor oil‐based polyurethane acrylate. Compared to coatings from petroleum‐based diluent hydroxyethyl acrylate‐based castor oil‐based polyurethane acrylate resins, ECA‐based biomaterials exhibited a little inferior dilution ability but overcome the drawback of high volumetric shrinkage with a special lower value. Moreover, ultimate properties of the UV‐cured biomaterials such as thermal, mechanical, coating, swelling, and hydrophobic properties were investigated. The UV‐curing behavior was investigated using real‐time IR, and the overall double bond conversion was more than 90%. This biobased UV‐curable cardanol‐based diluent shows a promise in “green + green” materials technologies.     

Preparation of NiCrBSi‐WC brazed coating and its microstructure characteristics

WC–Ni composite coatings were developed by the powder cloth and the vacuum brazing technology. The wear resistance and the corrosion resistance of the brazed WC–Ni coatings were investigated. The peeling coating samples were prepared by using solder mask during brazing. The microstructures for the powder cloth and for the brazed coatings were characterized by scanning electron microscopy. The distribution of elements in the different area of the brazed coatings was determined by energy dispersive X‐ray maps. It shows that the segregation of chromium carbides occurs during brazing. Apart from penetrating into the interspaces of WC particles, the Ni‐based filler can also infiltrate and spread on the substrate surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Synthesis of poly(N,N‐dimethylacrylamide)‐block‐poly(ethylene oxide)‐block‐poly(N,N‐dimethylacrylamide) and its application for separation of proteins by capillary zone electrophoresis

A series of well‐defined triblock copolymers, poly(N, N‐dimethylacrylamide)‐block‐poly(ethylene oxide)‐block‐poly(N, N‐dimethylacrylamide) (PDMA‐b‐PEO‐b‐PDMA) synthesized by atom transfer radical polymerization, were used as physical coatings for protein separation. A comparative study of EOF showed that the triblock copolymer presented good capillary coating ability and EOF efficient suppression. The effects of the M_r of PDMA block in PDMA‐b‐PEO‐b‐PDMA triblock copolymer and buffer pH on the separation of basic protein for CE were investigated. Moreover, the influence of the copolymer structure on separation of basic protein was studied by comparing the performance of PDMA‐b‐PEO‐b‐PDMA triblock copolymer with PEO‐b‐PDMA diblock copolymer. Furthermore, the triblock copolymer coating showed higher separation efficiency and better migration time repeatability than fused‐silica capillary when used in protein mixture separation and milk powder samples separation, respectively. The results demonstrated that the triblock copolymer coatings would have a wide application in the field of protein separation.     

Reactive Polymer Coatings: A General Route to Thiol‐ene and Thiol‐yne Click Reactions

Reactive polymer coatings were synthesized via chemical vapor deposition (CVD) polymerization process. These coatings decouple surface design from bulk properties of underlying materials and provide a facile and general route to support thiol‐ene and thiol‐yne reactions on a variety of substrate materials. Through the reported technique, surface functions can be activated through a simple design of thiol‐terminated molecules such as polyethylene glycols (PEGs) or peptides (GRGDYC), and the according biological functions were demonstrated in controlled and low‐fouling protein adsorptions as well as accurately manipulated cell attachments.     

The high concentration and uniform distribution of diamond particles in Ni‐diamond composite coatings by sediment co‐deposition

Ni‐diamond composite coatings with high concentration and uniform distribution of diamond particles were prepared by using sediment co‐deposition (SCD) technique from Watts‐type electrolyte without any additives. The surface and cross‐section morphology was evaluated by optical microscope (OM) and scanning electron microscopy (SEM). It was demonstrated that the Ni‐monolayer diamond composite coatings ~40 ± 5 µm was successfully prepared by the new developed setup for SCD technique. Using this new developed setup, high concentration and uniform distribution of diamond particles of Ni‐monolayer diamond composite coatings were easily fabricated. The wear resistance and cutting performance of obtained composite coatings were also investigated. The results revealed that anti‐wear and cutting performance is superior to those prepared via conventional co‐electrodeposition (CED) technique and pure Ni coatings. In the SCD process, with the increasing diamond content, the wear resistance is approximately the same, and the cutting performance decreases. Therefore, not only the diamond particle content is responsible for the wear resistance and cutting performance, the distribution of diamond particles is also very important factor. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of charring agents on solvent‐free fireproof coatings

The choice of charring agent is one of the major issues for solvent‐free fireproof coatings. The effects of processing method and charring agent on the thermal insulation and fire resistance of the coatings were investigated in simulated fire scenarios. Dipentaerythritol (DPER), triazine agent (CFA), and pentaerythritol phosphate (PEPA) were compared as charring agent, and the thermal, combustion, fire resistance, and charring behaviors in different fire scenario were characterized for the fireproof coatings. Compared with high‐speed dispersing equipment, kneading processing equipment is favorable for improving the thermal stability and fire resistance of the coatings, because the stronger shearing force has promoted mixing and dispersion of the ingredients in solvent‐free fireproof coatings. As for charring agents, it is found that the fireproof coatings containing CFA or PEPA show better thermal and flame‐retardant performances. More residue was observed under nitrogen atmosphere in thermogravimetric analysis, less heat and smoke were released in cone calorimetry test. However, during the high temperature fire resistance test, their char layers were prone to delaminate while DPER‐containing coatings produced intact and stronger char layer with better heat insulation. For practical applications, the coating formulations need to be optimized to achieve both fire resistance and flame retardancy.