Fermentative production of chemicals that can be used for polymer synthesis

The fermentative production of chemicals that can be used as monomers for the synthesis of polymers has become an important topic in biotechnology research because of the limited nature of petroleum and environmental issues. In particular, the fermentative production of metabolites such as dicarboxylic acids, amino acids, and diols, which are suitable as building blocks for subsequent polymerization, has attracted much attention. Various wild-type and metabolically engineered microorganisms have been developed for the efficient production of these chemicals from renewable resources. In addition, the development of fermentation strategies to achieve the highest possible productivities has been another focus of research, considering that these monomers should be produced at costs low enough to compete with petroleum-derived ones. In this paper, the metabolic pathways leading to the synthesis of such important monomers including succinic acid, lactic acid, fumaric acid, propan-1,2-diol, and propan-1,3-diol are reviewed. In addition, the metabolic engineering and fermentation strategies for their production are reviewed.     

Liquid crystalline gel beads of curdlan

Curdlan beads consisting of liquid crystalline gel (LCG) and amorphous gel (AG) in alternating layers in a wide range of diameters were newly prepared by interfacial insolubilization reactions using calcium chloride as the setting reagent. The thickness of the liquid crystalline layer was proportional to the diameter of the gel bead, and the proportional constant agreed with that determined for the cylindrical gel prepared by a dialysis method. The proportional constant initially increased with increasing calcium concentration of the dispersing medium and saturated at a high concentration limit. These results suggest that the mechanisms for forming the alternating LCG/AG structures prepared with different boundary conditions are the same. The LCG/AG structure could be controlled by calcium concentration.     

Graft copolymerization of methyl methacrylate onto curdlan

Graft copolymerization of methyl methacrylate onto curdlan was first investigated. In the graft copolymerization initiated by ammonium persulfate (APS) in DMSO under a homogeneous condition, the resulting graft copolymers had low molecular weights and low grafting percentages. However, the initiation by APS in water gave graft copolymers having relatively higher molecular weight ( ) and higher grafting percentage (548%) than those copolymers obtained by the homogeneous condition. When the graft copolymerization was carried out by cerium (IV) ammonium nitrate-HNO₃ initiation, the graft copolymer had the highest grafting percentage of 1620% without degradation of the curdlan backbone. The resulting graft copolymers were soluble in DMSO. The graft copolymers obtained by the cerium salt had narrow molecular weight distributions () compared with those by the APS catalyst in DMSO or water. The graft copolymers decomposed with sulfuric acid to isolate PMMAs, which molecular weights were larger than that of the corresponding homo-PMMAs. The structure of the grafted copolymers was characterized by IR, ¹³C NMR, DSC, and SEM. It was found that the graft copolymers exhibited the glass transition temperature (T_g), though curdlan had no T_g. As the grafting percentage increased, the T_g increased to reach 270°C, which was higher than the decomposition temperature of curdlan. The surface image of the grafted copolymers observed by SEM, showed smoothless compared with that of curdlan. It was also revealed that the graft copolymers having the grafting percentage of 1620% swelled in common organic solvents up to 4.5 times of the weight of the dry graft copolymer to form gels. © 1996 John Wiley & Sons, Inc.     

Evidence for a conformational transition in curdlan

Gelation occurred at a concentration of 0.3% curdlan solution at room temperature (25 °C). The curdlan showed a Newtonian behavior at 0.1%, but plastic behavior above 0.2% even at a temperature of 38 °C. The dynamic modulus remained at a constant value with an increase of temperature up to 40 °C., which was estimated to be a transition temperature, then it decreased rapidly with an increase of temperature until 55 °C; however, it increased gradually with a further increase of temperature. The dynamic viscoelasticity of curdlan solution remained at very low values on addition of urea (4 M) and decreased with increasing temperature. The optical rotation of curdlan (0.1%) increased with a decrease of temperature.Possible modes of intra- and intermolecular hydrogen bonding within and between curdlan molecules were proposed. A hydrophobic interaction might take place at high temperatures (>55 °C), the mode of which was also proposed.     

Structural change of water by gelation of curdlan suspension

Phase transition of water restrained by curdlan suspension annealed at a temperature from 20 to 110°C was investigated by differential scanning calorimetry (DSC). The melting temperature of water restrained by annealed curdlan discontinuously decreased at around 60°C, while the amount of bound water calculated from enthalpy of melting increased at 60°C, regardless of water content. Using a highly sensitive DSC, curdlan suspension with various concentrations was studied. It was found that an endothermic transition was observed at ca. 58°C in a wide range of concentrations. The transition observed at 60°C is thermo-reversible and both temperature and transition enthalpy are constant even after gel formation. Well equilibrated suspension at a temperature lower than 60°C formed no gel.     

Oligosaccharide sensing with chromophore-modified curdlan in aqueous media

A newly synthesized chromophore-modified curdlan functions as a saccharide chemosensor in aqueous solution, enabling us to discriminate tetrasaccharide acarbose from 24 mono-, di-, tri-, and tetrasaccharides.     

Liquid crystalline gel with refractive index gradient of curdlan

Curdlan dissolved in aqueous sodium hydroxide was dialyzed to aqueous calcium chloride to form a gel. Transparent and turbid concentric layers observed in the gel cross section perpendicular to the long axis of the dialysis tube were identified as liquid crystalline gels with refractive index gradient and amorphous gels, respectively. The thickness of each layer was proportional to the diameter of the dialysis tube, and the gelation proceeded in proportion to the root of time. The unique pattern formation was attributed to the change of curdlan conformation and calcium-induced cross-linking resulting from a diffusion of calcium cations and hydroxide anions through the dialysis tube. It is suggested that the orderedness of the curdlan molecules decreases by the increase of the curvature of the concentric liquid crystal layers as the layer comes toward the center of the dialysis tube.     

Synthesis of thermoplastic curdlan alkyl carbamates having hydrogen bonding ability

Rigid and little moldable curdlan, a linear β-1,3-glucan having intra- and interchain hydrogen bonds, was reacted with several alkyl isocyanates, which gave thermoplastic curdlan alkyl carbamates (CrdC) with degree of substitution about 2. The alkyl carbamation at hydroxy groups in the glucan skeleton effectively broke the interchain hydrogen bonds of curdlan and increased flexibility of CrdC, while the newly formed carbamate moieties could moderately keep the hydrogen bonding ability in CrdC. Elongating the alkyl groups in the carbamate side chains increased solubility in organic solvents and thermoplasticity of CrdC, which enabled to make homogeneous and free-standing films by both methods of solution-casting and hot-pressing.     

Emerging Approaches in Fermentative Production of Statins

Microbial metabolites have many important applications in pharmaceutical and health-care industry. The products of microbial origin are usually produced by submerged fermentation. The solid-state fermentation represents an alternative mode of fermentation, which is increasingly being employed as an alternative to submerged fermentation for metabolite production. The prospect of producing high-value product using low-value raw material offers a substantial premium to switch to these technologies. The cost of statins being one major factor, solid-state fermentation with agro-industrial residues as carbon, nitrogen and support matrix, promises to substantially lower the cost of production. Hence, newer approaches are required to exploit the agro-industrial residues for statin production. The development of these technologies offers an opportunity to exploit low-cost substrates without substantial investment in newer production methodologies. The emerging evidence of beneficial effect of statins in applications other than lipid lowering such as in Alzheimer disease, HIV, age-related dementia, and cancer chemotherapy makes it very important to develop methods for economic production of statins.     

Conformation of curdlan as observed by tapping mode atomic force microscopy

Tapping mode atomic force microscopy was used to study the bacterial polysaccharide curdlan deposited from dimethyl sulfoxide (Me₂SO) and NaOH aqueous solutions. For curdlan in Me₂SO, flexible single chains corresponding to a disordered conformation were observed at a concentration of 5 mg/l, and the chain diameter was measured to be 0.65±0.05 nm, which showed good agreement with the expected value of the single polysaccharide chain. Because the concentration of curdlan increased, the chains became more rigid and aggregated, subsequently, the network structures of curdlan appeared. However, curdlan samples deposited from a 5 mM NaOH solution showed entirely different conformations. The chains observed were almost in the form of micelles of several nanometers, which were supermolecular assemblies. The heterogeneously dense zones were observed as the curdlan concentration increased to 40 mg/l. When the concentration of curdlan was above 100 mg/l, which might cause the real concentration of curdlan on the mica substrate after drying treatment exceeding some critical value of gelation, gel network structures were formed. Keeping on increasing the concentration of curdlan, the image showed a more homogeneous fibrous network.     

Multifold curdlan gel formation by dialysis into aqueous solutions of metal salts

We have found that the dialysis of curdlan dissolved in alkaline solution into aqueous solutions of metal salts yielded multifold gel structures. Aqueous sodium chloride and potassium chloride as well as pure water induced isotropic gels. Aqueous calcium salts induced liquid crystalline gel with refractive index gradient/amorphous gel alternative structure. Aqueous salts of trivalent aluminum and ferric cations induced a rigid liquid crystalline gel, which shrank above a threshold concentration of each salt. On the other hand, Liesegang ring-like pattern was observed with aqueous solutions of mixed salts of calcium chloride and magnesium chloride. The patterns have been classified to discuss the mechanism of forming the variety of structures.     

Design and preparation of pH-responsive curdlan hydrogels as a novel protein delivery vector

New pH-responsive saccharide hydrogels were designed and prepared using curdlan derivatives(curdlan-Bochistidine, CUR-HIS). The CUR-HIS hydrogels possessed highly porous structures. The swelling ratios of CUR-HIS hydrogels increased with the degree of substitution of Boc-histidine groups. And the addition of 0.5 mol/L Na Cl provoked a sharp reduction of swelling ratio of CUR-HIS hydrogels. Bovine serum albumin(BSA) can be efficiently encapsulated into CUR-HIS hydrogels. Moreover, the release profiles of BSA at different p H values from CUR-HIS hydrogels were significantly different. These hydrogels showed good biocompatibility in the cytotoxicity assays. The CUR-HIS hydrogels are of great potential in biomedical applications such as protein delivery systems.     

Comparison of the structure and the transport properties of low-set and high-set curdlan hydrogels

Curdlan, a bacterial polysaccharide, can form different types of thermogels, having the very same chemical composition, but whose structures depend on the incubation temperature. Structural characterization of 10% (w/v) low-set and high-set curdlan gels was carried out by Fourier transformed infrared (FT-IR) imaging and environmental scanning electron microscopy (eSEM) in the hydrated state. Considerable differences were observed between the two gels, the high-set one being overall more homogeneous. The self-diffusion coefficients of a series of analytes of different sizes (water, phosphate, glucose-6-phosphate, polyphosphate, polyethylene glycol, and dextran labelled with rhodamine B) were measured in aqueous solution (D(s)(sln)) and in both types of curdlan gels (D(s)(gel)) using (1)H and (31)P pulsed field gradient nuclear magnetic resonance (PFG NMR) spectroscopy. The mutual-diffusion coefficients (D(m)(gel)) of dextran in the curdlan gels were determined from release experiments based on fluorescence spectroscopy. The dependence of the relative diffusion coefficient (D(s)(gel)D(s)(sln)) on the size of the analyte, expressed by its hydrodynamic radius (R(h)), could be expressed by D(s)(gel)D(s)(sln) ∝ exp(-R(h)(0.46)), valid for both types of gels. The self-diffusion measurements for the largest investigated analytes were not compatible with a single diffusion coefficient and, therefore, were analysed using an approach based on a normal distribution of self-diffusion coefficients. In the hydrogels, broadening of the self-diffusion coefficient distribution increased as a function of the analyte size. This phenomenon was associated with the limited distance travelled by the analytes during the measurements, and it is inferred that the distribution of diffusion coefficients is representative of the distribution of local environments of the individual analyte. It was found that the structural differences observed between both types of curdlan gels are not correlated with the gel transport properties, highlighting the complexity of the relationship between structural details and transport properties in gels.     

Dark Fermentative Hydrogen Production from Neutralized Acid Hydrolysates of Conifer Pulp

Concentrated acid hydrolysis of cellulosic material results in high dissolution yields. In this study, the neutralization step of concentrated acid hydrolysate of conifer pulp was optimized. Dry conifer pulp hydrolysis with 55?% H₂SO₄ at 45?°C for 2?h resulted in total sugar yields of 22.3?C26.2?g/L. The neutralization step was optimized for solid Ca(OH)₂, liquid Ca(OH)₂ or solid CaO, mixing time, and water supplementation. The highest hydrogen yield of 1.75?mol?H₂/mol glucose was obtained with liquid Ca(OH)₂, while the use of solid Ca(OH)₂ or CaO inhibited hydrogen fermentation. Liquid Ca(OH)₂ removed sulfate to below 30?mg SO₄ ^2?/L. Further optimization of the neutralization conditions resulted in the yield of 2.26?mol?H₂/mol glucose.     

Banana as Adjunct in Beer Production: Applicability and Performance of Fermentative Parameters

Traditionally, the raw materials for beer production are barley, hops, water, and yeast, but most brewers use also different adjuncts. During the alcoholic fermentation, the contribution of aroma compounds from other ingredients to the final beer flavor depends on the wort composition, on the yeast strain, and mainly on the process conditions. In this context, banana can also be a raw material favorable to alcoholic fermentation being rich in carbohydrates and minerals and providing low acidity. In this work, the objective was to evaluate the performance of wort adjusted with banana juice in different concentrations. For this, static fermentations were conducted at 15 °C at pilot scale (140 L of medium). The addition of banana that changed the concentration of all-malt wort from 10 °P to 12 and 15 °P were evaluated (°P is the weight of the extract or the sugar equivalent in 100 g solution, at 20 °C). The results showed an increase in ethanol production, with approximately 0.4 g/g ethanol yield and 0.6 g/L h volumetric productivity after 84 h of processing when concentrated wort was used. Thus, it was concluded that banana can be used as an adjunct in brewing methods, helping in the development of new products as well as in obtaining concentrated worts.     

Bioethanol Production Involving Recombinant C. thermocellum Hydrolytic Hemicellulase and Fermentative Microbes

The enhancement of the biomass productivity of Escherichia coli cells harbouring the truncated 903?bp gene designated as glycoside hydrolase family 43 (GH43) from Clostridium thermocellum showing hemicellulase activity along with its further use in simultaneous saccharification and fermentation (SSF) process is described. (Phosphoric acid) H₃PO₄?Cacetone treatment and ammonia fibre expansion (AFEX) were the pretreatment strategies employed on the leafy biomass of mango, poplar, neem and asoka among various substrates owing to their high hemicellulose content. GH43 showed optimal activity at a temperature of 50?°C, pH?5.4 with stability over a pH range of 5.0?C6.2. A 4-fold escalation in growth of the recombinant E. coli cells was observed when grown using repeated batch strategy in LB medium supplemented with glucose as co-substrate. Candida shehatae utilizing pentose sugars was employed for bioethanol production. AFEX pretreatment proved to be better over acid?Cacetone technique. The maximum ethanol concentration (1.44?g/L) was achieved for AFEX pretreated mango (1%, w/v) followed by poplar with an ethanol titre (1.32?g/L) in shake flask experiments. A 1.5-fold increase in ethanol titre (2.11?g/L) was achieved with mango (1%, w/v) in a SSF process using a table top 2-L bioreactor with 1?L working volume.     

Hydroxyethyl curdlan as a novel water soluble derivative: Synthesis,characterization, and antioxidant capacity

In this study, hydroxyethyl curdlans (HeCDs) with different molecular weights were successfully fabricated. The structure and properties of the synthesized HeCDs were measured by FTIR, ¹³C nuclear magnetic resonance (NMR), and Raman spectroscopy and compared with curdlan. The degree of crystallinity of HeCDs was measured with X-ray diffractometry (XRD). Differential scanning calorimetry and thermogravimetric analysis were performed to determine thermal properties of HeCs. Solubility of HeCDs was tested in water, common organic solvents, and NaOH solution. Antioxidant activities of HeCs were investigated using various in vitro assay systems. The HeCDs exhibited a dose-dependent free radical scavenging activity as shown by their DPPH radical, ABTS radical and superoxide anion radical inhibition, and ferrous chelating ability and reducing power. The improved water solubility property and antioxidant activity of these curdlan derivatives could have a wide range of applications, particularly its use as an antioxidant in food, food packaging, biomedical, and pharmaceutical industries.     

Green Synthesized Iron Oxide Nanoparticles Effect on Fermentative Hydrogen Production by Clostridium acetobutylicum

A green synthesis of iron oxide nanoparticles (FeNPs) was developed using Murraya koenigii leaf extract as reducing and stabilizing agent. UV–vis spectra show that the absorption band centred at a wavelength of 277 nm which corresponds to the surface plasmon resonances of synthesized FeNPs. Fourier transform infrared spectroscopy spectrum exhibits that the characteristic band at 580 cm^?1 is assigned to Fe–O of γ-Fe₂O₃. Transmission electron microscopy image confirms that the spherical with irregular shaped aggregates and average size of nanoparticles was found to be ～59 nm. The effect of synthesized FeNPs on fermentative hydrogen production was evaluated from glucose by Clostridium acetobutylicum NCIM 2337. The hydrogen yield in control experiment was obtained as 1.74?±?0.08 mol H₂/mol glucose whereas the highest hydrogen yield in FeNPs supplemented experiment was achieved as 2.33?±?0.09 mol H₂/mol glucose at 175 mg/L of FeNPs. In addition, the hydrogen content and hydrogen production rate were also increased from 34?±?0.8 to 52?±?0.8 % and 23 to 25.3 mL/h, respectively. The effect of FeNPs was compared with supplementation of FeSO₄ on fermentative process. The supplementation of FeNPs enhanced the hydrogen production in comparison with control and FeSO₄. The supplementation of FeNPs led to the change of the metabolic pathway towards high hydrogen production due to the enhancement of ferredoxin activity. The fermentation type was shifted from butyrate to acetate/butyrate fermentation type at the addition of FeNPs.     

Mikrobielle Herstellung von 1, 3‐Propandiol. Fermentative Biotechnologie

The microbial production of 1,3‐propanediol is a success story for modern biotechnology. Once a specialty chemical, 1,3‐propanediol has risen to a bulk chemical within a few years. The interest in 1,3‐propanediol as a new commodity chemical is due to its use as a starting material for novel polymers with excellent physical and chemical properties. With the introduction of a new biotechnological production process, 1,3‐propanediol can be made at a competitive price from renewable resources with the aid of genetically modified E. coli bacteria. The development of the recombinant E. coli strain took more than 7 years and 36 genes had to be altered in order to enable the production of 1,3‐propanediol. In addition, the transformation of glycerol to 1,3‐propanediol could be the solution for the gycerol problem of biodiesel production.