苯并恶嗪／蒙脱土插层体系和苯并恶嗪体系的动态固化行为比较

比较了苯并恶嗪单体（BZ）和插层于蒙脱土层间的苯并恶嗪单体（BZ／MMT）两种体系的动态固化特性。实验发现，经有机化处理的蒙脱土在BZ／MMT体系的固化行为中起着重要的作用，使该体系存在催化聚合和热聚合两类固化单元反应，结果造成两种体系在特征固化温度、固化速率、反应热、反应级数以及表观活化能上存在明显的差别。     

苯并噁嗪单体的分子设计及其合成研究进展

聚苯并噁嗪是近二三十年发展起来的一类新型热固性树脂.其重复单元是含氮、氧杂环结构的化合物,高温下可在无催化剂的情况下发生开环反应形成聚合物.聚苯并噁嗪具备熔体黏度低、易加工、成型收缩率接近零以及固化过程无挥发性物质产生等独特的优点,同时还保持了传统酚醛树脂优良的热稳定性、电绝缘性和机械性能.苯并噁嗪单体最大的优点在于其分子设计的灵活性,通过设计反应底物或者控制固化工艺可合成各种具有特定结构和性质的苯并噁嗪单体和树脂.主要从单官能度、双官能度、多官能度三方面概述了几种苯并噁嗪单体的类型及其合成方法.     

含硅芳炔树脂/苯并噁嗪/氰酸酯三元聚合体系研究

以双酚A型氰酸酯(BADCy)和含炔丙氧基苯并噁嗪(P-appe)为改性剂,通过与含硅芳炔树脂(PSA)的溶液混合与浓缩制备了含硅芳炔树脂/氰酸酯/苯并噁嗪三元共混体系(PPB),研究了该共混体系的热固化过程、共混树脂的热稳定性和动态力学性能、弯曲性能和冲击性能.结果表明,开环后的苯并噁嗪能催化氰酸酯的环三聚反应,可降低氰酸酯的固化温度;PPB热固化中三嗪环可与噁嗪环反应形成氰酸酯与苯并噁嗪共聚;当PPB树脂中PSA树脂的质量分数为70%时,三元共混树脂浇铸体在氮气中质量损失5%的温度(Td5)高于500oC,玻璃化转变温度高于450oC;BADCy/P-appe改性PSA树脂的三元共混体系相容性好,共混树脂浇铸体PPB-5的弯曲强度较PSA树脂提高了115%,冲击强度提升了104%,断裂面出现明显的韧性断裂特征.     

双官能度手性和消旋苯并噁嗪的合成及热性能研究

采用无溶剂法合成了新型双酚A和双酚AF(六氟双酚A)基手性和消旋苯并噁嗪单体,利用红外光谱(FTIR)、核磁共振氢谱(1H-NMR)、旋光仪和高效液相色谱(HPLC)对单体结构和性质进行了表征,通过差式扫描量热仪(DSC)和热重分析仪(TGA)对苯并噁嗪的固化行为及聚合物的热性能进行了研究.结果表明,无溶剂法合成苯并噁嗪单体具有反应速度快、产率高、对环境友好等特点;双官能度消旋苯并噁嗪单体由内消旋和外消旋异构体组成,且内消旋苯并噁嗪单体含量高于外消旋;手性和消旋苯并噁嗪单体具有相同的开环聚合行为;由于消旋苯并噁嗪分子的立体构型不同,使得聚苯并噁嗪的自由体积减小,分子链的堆积更加致密,因而消旋聚苯并噁嗪的玻璃化转变温度(Tg)和热稳定性均高于手性聚苯并噁嗪和传统的双酚A-苯胺型聚苯并噁嗪;此外,C—F键具有高的解离能,因而双酚AF基聚苯并噁嗪的热性能显著提高.     

新型生物基苯并嗪的合成及性能

以生物基糠胺、 酚酞和多聚甲醛为原料, 制备了一种新型生物基苯并噁嗪树脂——酚酞糠胺型苯并噁嗪树脂(PPTL-F-BOZ), 采用FTIR, ¹H NMR和 ¹³C NMR等手段对其单体PTL-F-BOZ的结构进行了表征, 并对其固化反应、 耐热和阻燃性能进行分析. 结果表明, 与传统的化石基双酚型苯并噁嗪——双酚A苯胺型苯并噁嗪(BPA-A-BOZ)相比, PTL-F-BOZ显示出较低的固化反应温度, 且糠胺中呋喃环的存在会增加聚合物的交联密度, 并减缓苯氧结构向苯酚结构的重排反应, 致使其在DSC曲线中出现了2个固化峰. PPTL-F-BOZ树脂具有较高的T_5%(质量损失5%的温度)和800 ℃的残炭率, 其极限氧指数(LOI)高达36.2%, 在垂直燃烧中达到V-0等级, 表现出优异的热稳定性和阻燃性能.     

对炔丙氧基苯基噁唑啉的合成及改性苯并噁嗪树脂的研究

通过四步法合成了对炔丙氧基苯基噁唑啉(p-propynyloxyphenyl-2-oxazoline简称POPO),采用核磁共振氢谱(1H-NMR)、傅立叶红外光谱(FTIR)、气相色谱质谱联用仪(GC-MS)和元素分析证实了其分子结构,以示差扫描量热仪(DSC)和热重分析(TGA)揭示了其固化行为和热分解性质,该化合物熔点为120℃,起始固化温度为200℃,固化峰值温度为280℃,自固化产物5 wt%热失重温度为321℃.在此基础上,通过溶液共混法制备了双酚A型苯并噁嗪(BZ)/对炔丙氧基苯基噁唑啉(POPO)共聚树脂,且对其固化机理、固化产物的热分解性质和动态力学性能进行考察.结果表明,该噁唑啉作为交联剂,与苯并噁嗪发生开环聚合和自身炔基发生三聚成环反应,使固化产物的交联密度增加,DSC、TG和动态热机械分析(DMA)表明噁唑啉的引入提高了固化树脂的热性能和动态力学性能.且在噁唑啉含量为10 wt%时,固化树脂的综合性能较优,较之纯的双酚A型苯并噁嗪树脂,起始固化温度从215℃降低至180℃,残碳率从28%提高至44%,玻璃化转变温度从166℃提高至186℃.     

苯并噁嗪/环氧树脂/4,4′-二氨基二苯砜三元共混体系玻璃化转变温度的研究

采用动态热机械分析(DMA)研究了苯并噁嗪/环氧树脂/4,4′-二氨基二苯砜(DDS)三元共混体系玻璃化转变温度(Tg)与固化剂DDS含量的关系.随着DDS含量的增加,三元体系的交联密度呈现先增加后降低的变化趋势,介于聚苯并噁嗪和苯并噁嗪/环氧树脂体系之间;但是三元体系的Tg却逐渐降低,当DDS的含量超过20 mol%时,低于聚苯并噁嗪的Tg.差示扫描量热法(DSC)的结果表明,DDS对苯并噁嗪和环氧树脂都有很强的固化效果.通过测定体系的凝胶化时间,借助Arrhenius方程,判断三元体系的初始反应过程,推测了固化体系可能的网络化学结构.对各体系DMA曲线中损耗模量,储能模量和力学损耗因子的变化情况分析,结果表明体系最终Tg受氢键相互作用、交联密度和网络规整性以及链段的刚性等因素综合影响,其中氢键的类型和相互作用的强弱对Tg的影响最大.     

新型侧链含氟苯并噁嗪的合成及其性能的研究

采用简洁的方法,合成了一种新型侧链含长氟碳链的苯并噁嗪单体(M1),并研究了其热固化反应和固化产物的性能.结果表明,M1的起始固化温度为257℃,但当加入5 wt%的咪唑催化剂后,其固化起始温度降低至183℃.M1聚合物具有优异的热稳定性,在氮气氛中其5%和10%热重损失温度分别为337和382℃,800℃碳残余率为45.9%.该固化树脂亦具有良好的介电性能,在1 MHz频率下其介电常数为3.78.常温下固化树脂的吸水率小于1%,表面自由能为6.98 mN/m.以上结果表明侧链含氟的苯并噁嗪有望成为一种性能优异的新型绝缘材料.     

二维红外相关光谱研究二胺型苯并噁嗪树脂的热固化机理

以原位红外加热附件(in situ FTIR)跟踪二胺型苯并噁嗪树脂的交联固化过程,用二维红外相关光谱(2D-IR)研究其固化机理.In situ FTIR系列图谱显示苯并噁嗪发生热开环反应后,生成的中间体以两种形式存在,含有C N键的中间体不再继续链的增长,其中一部分在高温下发生裂解反应,生成含有亚胺正离子C N+的Schiff碱;含有碳正离子的中间体继续发生交联聚合反应,生成含有羟基、三取代芳香醚和Mannich桥结构的自聚产物.通过2D-IR的分析,进一步给出固化过程中关键基团的变化顺序,确定了二胺型苯并噁嗪树脂的自聚产物结构含有三取代芳香醚和Mannich桥结构.     

含双螺环三聚磷腈单元的苯并噁嗪树脂的结构和热稳定性

以双螺环取代三聚磷腈基双苯甲酰氯和4-氨基(N-苯基)苯并噁嗪单体为原料合成了一种含双螺环取代三聚磷腈结构单元的苯并噁嗪树脂单体(HCP-5);采用傅立叶变换红外光谱仪(FT-IR)和核磁共振谱仪(1 H NMR,13 C NMR,31P NMR)表征了苯并噁嗪树脂单体的结构,基于FT-IR和示差扫描量热法研究了其固化行为,并利用热重分析和示差热重分析研究了HCP-5树脂单体、均聚物及其与双酚A型苯并噁嗪树脂(Bz)共聚物的热稳定性.结果表明,HCP-5均聚物具有很好的热稳定性和成炭性,其在317℃下的热失重为5%,在800℃下的残炭率为50%,可用于普通苯并噁嗪树脂改性.此外,HCP-5/Bz(1∶1;质量分数)共聚物在332℃下的热失重为5%,在800℃下的残炭率为48%.     

Investigations on the cure chemistry and polymer properties of benzoxazine-cyanate ester blends

Thermosetting polymer blends composed of bisphenol A based benzoxazine (BA-a) and cyanate ester (BACY) were prepared via co-curing of benzoxazine with cyanate ester. DSC results manifested a multiple curing pattern with associated heat of reaction implying a co-reaction between oxazine moiety and cyanate group. The catalysis during the co-curing of blend was ascribed to the cycloaddition reaction between the two groups followed by the ring-opening of benzoxazine and cyclotrimerisation of cyanate ester. The spectral and analytical data supported the possibilities of further polymerization through the insertion of the phenolic OH of polybenzoxazine to cyanate group to form the intermediate iminocarbonate, which further induce curing of cyanate ester to form polycyanurate. A co-reacted network composed of triazine ring as a part of polybenzoxazine matrix is postulated. The co-reaction temperature diminished with increase in cyanate ester content in the blend. A single T_g was observed in DMTA of the cured matrix that implied a linked homogeneous matrix containing both triazine and polybenzoxazine. This was substantiated by the TGA, DTA and SEM behavior of the cured polymer. The modulus of the cured blend was higher than those of the component resins of the blend. The co-reaction with cyanate ester enhanced the high temperature stability of polybenzoxazine.     

Synthesis of polybenzoxazine/clay nanocomposites by in situ thermal ring‐opening polymerization using intercalated monomer

A new class of polybenzoxazine/montmorillonite (PBz/MMT) nanocomposites has been prepared by the in situ polymerization of the typical fluid benzoxazine monomer, 3‐pentyl‐5‐ol‐3,4‐dihydro‐1,3‐benzoxazine, with intercalated benzoxazine MMT clay. A pyridine‐substituted benzoxazine was first synthesized and quaternized by 11‐bromo‐1‐undecanol and then used for ion exchange reaction with sodium ions in MMT to obtain intercalated benzoxazine clay. Finally, this organomodified clay was dispersed in the fluid benzoxazine monomers at different loading degrees to conduct the in situ thermal ring‐opening polymerization. Polymerization through the interlayer galleries of the clay led to the PBz/MMT nanocomposite formation. The morphologies of the nanocomposites were investigated by both X‐ray diffraction and transmission electron microscopic techniques, which suggested the partially exfoliated/intercalated structures in the PBz matrix. Results of thermogravimetric analysis confirmed that the thermal stability and char yield of PBz nanocomposites increased with the increase of clay content. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

几种聚醚胺改性蒙脱土对环氧树脂固化过程的影响

首先制备了五种聚醚胺改性蒙脱土(MMT), 并将这五种聚醚胺改性蒙脱土加入到双酚A 型环氧树脂E51 和聚醚胺D400体系中, 采用差示扫描量热法(DSC)考察了五种聚醚胺改性MMT对环氧树脂升温固化进程的影响. 随后, 优选一种EP/MMT 混合体系即EP/D400-T500-MMT 混合体系, 系统地研究了该体系与纯环氧树脂体系在130, 140, 150 及160 ℃等几个温度下的等温固化过程, 考察了等温固化时间对固化度和固化度变化速率的影响以及固化度与固化度变化速率之间的关系, 并利用Kamal 模型进行拟合计算了固化动力学参数. 研究结果表明, 与纯环氧树脂相比, 几种聚醚胺改性MMT 的固化放热峰均向高温迁移, 同时聚醚胺D400 协同插层MMT 降低了高分子量聚醚胺插层MMT 所导致的环氧树脂DSC 曲线的畸变情况; EP/D400-T500-MMT 混合体系和纯环氧体系的等温固化反应过程符合Kamal 模型;在相同的固化温度下, EP/D400-T5000-MMT 混合体系的反应速率常数k₁ 和k₂ 值以及反应级数m 均比纯EP 体系小, 而反应级数n 以及总反应级数m+n 值比纯EP 体系大, 表明两种聚醚胺协同插层的改性蒙脱土D400-T5000-MMT 的加入降低了环氧体系固化反应速率. 另外, EP/D400-T5000-MMT 混合体系的活化能E_a1 和E_a2 与纯EP 体系的相比也略有升高.     

Benzoxazine-epoxy thermosets with smectic phase structures for high thermal conductive materials

ABSTRACT

To further increase the intrinsic thermal conductivity (TC) of polybenzoxazine, a series of benzoxazine-epoxy thermosets (s-PBEI) were obtained through the sequential curing of a smectic phase epoxy monomer (s-EP) and a bifunctional benzoxazine monomer (BZ) in the presence of imidazole. The results show that s-PBEI exhibits a smectic mesophase. The formation mechanism of the smectic phase is reaction-induced phase separation caused by the preferential curing of s-EP. Owing to the increment of the liquid crystalline structure content, the TC of s-PBEI increases with increasing s-EP content. The TC of s-PBEI55 containing equal weight of BZ and s-EP reaches 0.30 W m^?1 K^?1, which is higher than that of n-PBEI55, a benzoxazine-epoxy thermoset with nematic phase structures. Additionally, the TC, glass transition temperature, and 10% weight loss temperature of s-PBEI64 containing 60 wt% BZ and 40 wt% s-EP are 0.28 W m^?1 K^?1, 216°C, and 334°C, respectively, indicating its potential applications in electronic packaging, LED lighting, and other fields requiring a high TC resin matrix.     

Benzoxazine-bismaleimide blends: Curing and thermal properties

A blend of bisphenol A based benzoxazine (Bz-A) and a bismaleimide (2,2-bis[4(4-maleimidophenoxy) phenyl] propane (BMI), was thermally polymerised in varying proportions and their cure and thermal characteristics were investigated. The differential scanning calorimetric analysis, supplemented by rheology confirmed a lowering of the cure temperature of BMI in the blend implying catalysis of the maleimide polymerisation by benzoxazine. FTIR studies provided evidences for the H-bonding between carbonyl group of BMI and -OH group of polybenzoxazine in the cured matrix. The cured matrix manifested a dual phase behaviour in SEM and DMTA with the minor phase constituted by polybenzoxazine dispersed in an interpenetrating polymer network (IPN) of polybenzoxazine and cured BMI. The IPN possessed improved thermal stability over the constituent polybenzoxazine. A benzoxazine monomer possessing allyl functional groups, 2,2′-bis(8-allyl-3-phenyl-3,4-dihydro-2H-1,3-benzoxazinyl) propane (Bz-allyl) was reactively blended with the same bismaleimide in varying stoichiometric ratios (Bz-allyl/BMI), where the curing involved mainly Alder-ene reaction between allyl- and maleimides groups and ring-opening polymerisation of benzoxazine. The rheological analysis showed the absence of catalytic polymerisation of BMI in this case. The overall processing temperature was lowered in the blend owing to the co-reaction of the two systems to form a single-phase matrix. The cured resins of both Bz-A/BMI and Bz-allyl/BMI blends exhibited better thermal stability than the respective polybenzoxazines. The T_g of the IPN was significantly improved over that of polybenzoxazine (Bz-A). However, the co-reaction resulted in a marginal decrease in the T_g of the system in comparison to the polybenzoxazine (Bz-allyl).     

Dependence of turbidity oscillations of self-oscillating polymers on the selective recognition of the crown ether receptors contained in the polymer chain

The turbidity oscillations of self-oscillating polymers in the Belousov-Zhabotinsky (BZ) reaction system depending on the crown ether receptors contained in the polymer network have been studied. The three monomers are copolymerized, namely, N-isopropylacrylamide, the metal catalyst monomer for the BZ reaction, and the crown ether receptor monomer, to prepare the self-oscillating polymers used in this study. The turbidity oscillations are characterized by monitoring the transmittance of the polymer solution in the BZ reaction system at a specific wavelength of 570 nm. The oscillations are varied by crown ether receptors used in the polymerization process, i.e., BCAm(6) or BCAm(5), for the selective recognition of specific cations between potassium and sodium ions in the solution. The selective recognition of the BCAm receptors in the polymer chain for the two ions has brought out a variation in the turbidity oscillations by a change in the hydrophilicity of the polymer chain. The oscillations of the polymer solution composed of the BCAm(5) receptor are more influenced by sodium ion, while the polymer solution of BCAm(6) receptor is affected by potassium ion. However, the oscillation patterns of the redox changes obtained by these solution systems look much alike despite the differences in the polymer chain by crown ether receptors and cations of bromate used for the BZ reaction.     

Preparation and Characterization of PMMA/MMT Organic-Inorganic Hybrid Materials via RAFT Polymerization

In this article, the poly(methyl methacrylate)/montmorillonite (PMMA/MMT) organic-inorganic hybrid materials were prepared by conventional free radical polymerization and reversible addition-fragmentation chain transfer (RAFT) polymerization, respectively. The kinetics comparison of these two polymerizations was studied. The PMMA/MMT hybrid materials were characterized by gel permeation chromatography (GPC), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). According to these results, we knew that the polymerization behavior of MMA showed controlled/living radical polymerization (CLRP) characteristics under the control of RAFT agent. The incorporation of RAFT agent and MMT nanoparticles improved the thermal properties of polymers, and the thermal stability of polymers increased with increasing content of MMT nanoparticles. The structures and morphologies of PMMA/MMT hybrid materials were characterized by FT-IR, XRD and TEM. These results showed that the MMA monomer can be initiated and propagated in the clay layers of MMT via the control of RAFT agent, and then the exfoliated structure was obtained for the hybrid materials.     

Synthesis and characterization of polybenzoxazine containing phosphorus

The novel benzoxazine monomer containing phosphorus has been synthesized based on multifunctional amine route from bis(4-aminophenyl)phenylphosphate,p-cresol and formaldehyde.Subsequently,the benzoxazine monomer was thermo-cured into polybenzoxazine containing phosphorus.The chemical structures were identified by nuclear magnetic resonance(NMR),Fourier transform infrared spectroscopy(FT-IR).The curing reaction was monitored by differential scanning calorimetry(DSC) and FT-IR.The thermal and flame-retardant properties of obtained polybenzoxazine were evaluated by dynamic mechanical thermal analysis(DMA),thermal gravimetric analysis(TGA) and oxygen index meter, respectively.The results show that the novel polybenzoxazine has high limiting oxygen index(38.1) and glass transition temperature(232℃).     

Synthesis, curing kinetics and thermal properties of bisphenol-AP-based benzoxazine

A novel bisphenol-AP-aniline-based benzoxazine monomer (B-AP-a) was synthesized from the reaction of 4,4′-(1-phenylethylidene) bisphenol (bisphenol-AP) with formaldehyde and aniline. The chemical structures were identified by FT-IR, ¹H and ¹³C NMR analyses. The polymerization behavior of the monomer and the types of hydrogen bonding species were monitored by differential scanning calorimetry (DSC) and FT-IR. The curing kinetics was studied by isothermal DSC and the isothermal kinetic parameters were determined. The thermal properties of cured benzoxazine were measured by DSC and thermogravimetric analysis (TGA). The bisphenol-AP-aniline-based polybenzoxazine (poly(B-AP-a)) exhibited higher glass transition temperature (T_g) and better thermal stability than corresponding bisphenol A-aniline-based polybenzoxazines (poly(BA-a)). The T_g value of poly(B-AP-a) is 171 °C. The temperatures corresponding to 5% and 10% weight loss is 317 and 347 °C, respectively, and the char yield is 42.2% at 800 °C. The isothermal curing behavior of B-AP-a displayed autocatalysis and diffusion control characteristics. The modified autocatalytic model showed good agreement with experimental results.