A self-similar behavior for the relative viscosity of concentrated suspensions of rigid spheroids

A viscosity model for suspensions of rigid particles with predictive capability over a wide range of particle volume fraction and shear conditions is of interest to quantify the transport of suspensions in fluid flow models. We study the shear viscosity of suspensions and focus on the effect of particle aspect ratio and shear conditions on the rheological behavior of suspensions of rigid bi-axially symmetric ellipsoids (spheroids). We propose a framework that forms the basis to microscopically parameterize the evolution of the suspension microstructures and its effect on the shear viscosity of suspensions. We find that two state variables, the intrinsic viscosity in concentrated limit and the self-crowding factor, control the state of dispersion of the suspension. A combination of these two variables is shown to be invariant with the imposed shear stress (or shear rate) and depends only on the particle aspect ratio. This self-similar behavior, tested against available experimental and numerical data, allows us to derive a predictive model for the relative viscosity of concentrated suspensions of spheroids subjected to low (near zero) strain rates. At higher imposed strain rates, one needs to constrain one of the state variables independently to constrain the state of dispersion of the suspension and its shear dynamic viscosity. Alternatively, the obtained self-similar behavior provides the means to estimate the state variables from the viscosity measurements made in the laboratory, and to relate them to microstructure rearrangements and evolution occurring during deformation.     

Extensional flow behavior of polymer solutions and particle suspensions in a spinning motion

Mechanical spinning of fluid filaments was used to generate an extensional flow, in which rheological measurements were obtained for a Newtonian fluid, two aqueous polymer solutions, and two fluid suspensions of rod-shaped particles. The tensile stress was determined by measuring the tensile force of the fluid filament while the kinematics were determined from photographic measurement of the filament profile and the assumption of a flat velocity profile. The measured tensile stresses for the Newtonian fluid matched predicted stresses, thereby confirming the validity of the experimental technique.The spinning behavior of each polymer solution could be correlated as stress versus extension rate. The apparent “spinning viscosity” increased with increasing rate of extension, in contrast to shear-thinning behavior in viscometric flow. For the fluid suspensions, the presence of rod-shaped particles increased the apparent viscosity far more in extensional flow than in shear. Tensile stresses calculated from a theoretical formula for suspensions proposed by Batchelor agreed rather well with experiment. Some general criteria for the interpretation of the spinning experiment are proposed, and some microrheological implications of the present findings are discussed.     

Überlegungen zur Scherviskosität von Suspensionen aufgrund einer Dimensionsanalyse

Dimensional analysis of the motion of solid particles suspended in a fluid phase shows that the macroscopic relative shear viscosity of suspensions generally depends not only on the volume concentration and particle shape but also on two Reynolds numbers and a dimensionless sedimentation number. These dimensionless numbers are formed using parameters characterizing the structure and motion of the suspension at the microscopic level. The analysis was based on the assumptions that the dispersed particles are rigid and sufficiently large that Brownian motion may be neglected, that the continuous fluid phase is Newtonian and that the interactions between particles and between particles and fluid phase are only hydrodynamic. The Reynolds numbers describe the influence of the inertial forces at the microscopic level, and the sedimentation number the influence of gravity. The dimensionless numbers can be neglected if their values are much smaller than one. For each of the dimensionless numbers both the shear rate and the particle size influence the shear viscosity. Thus sedimentation number is large for low shear rates, whereas the Reynolds numbers are large for high shear rates. The viscosity function for one suspension can be transformed into the viscosity function for another suspension with geometrically similar particles but of a different size. The scale-up rules are derived from the requirement that the relevant dimensionless numbers must be constant. The influence of non-hydrodynamic effects at the microscopic level on the shear viscosity can be detected by deviations from the derived scale-up rules.     

Bimodal model of slurry viscosity with application to coal-slurries. Part 1. Theory and experiment

The rheological behavior of stable slurries is shown to be characterized by a bimodal model that represents a slurry as made up of a coarse fraction and a colloidal size fine fraction. According to the model, the two fractions behave independently of each other, and the non-Newtonian behavior of the viscosity is solely caused by the colloidal fraction, while the coarse fraction increases the viscosity level through hydrodynamic interactions. Data from experiments run with colloidal coal particles of about 2–3 µm average size dispersed in water show the viscosity of these colloidal suspensions to exhibit a highly shearrate-dependent behavior and, in the high shear limit, to match very closely the viscosity of suspensions of uniform size rigid spheres although the coal volume fraction must be determined semi-empirically. Different amounts of coarse coal particles are added to the colloidal suspension and the viscosity of the truly bimodal slurries measured as a function of shear rate. In agreement with the bimodal model, the measured shear viscosities show the coarse fraction to behave independently of the colloidal fraction and its contribution to the viscosity rise to be independent of the shear rate. It is shown that the shear rate exerted on the colloidal fraction is higher than that applied by the viscometer as a result of hydrodynamic interactions between the coarse particles, and that it is this effective higher shear rate which is necessary to apply in the correlations. For determining the coal volume fraction a relatively simple and quite accurate measurement technique is developed for determining the density and void fraction of coarse porous particles; the technique directly relates volume fraction to mass fraction.     

Dynamics of short fiber suspensions in bounded shear flow

We have studied the dynamics of non-colloidal short fiber suspensions in bounded shear flow using the Stokesian dynamics simulation. Such particles make up the microstructure of many suspensions for which the macroscopic dynamics are not well understood. The effect of wall on the fiber dynamics is the main focus of this work. For a single fiber undergoing simple shear flow between plane parallel walls the period of rotation was compared with the Jeffrey’s orbit. A fiber placed close to the wall shows significant deviation from Jeffrey’s orbit. The fiber moving near a solid wall in bounded shear flow follows a pole-vaulting motion, and its centroid location from the wall is also periodic. Simulations were also carried out to study the effect of fiber–fiber interactions on the viscosity of concentrated suspensions.     

The contribution of frictional contacts to the shear strength of coarse glass bead powders and slurries

This paper investigates the use of the shear vane technique as a means of determining frictional and cohesive interparticle force contributions to the shear strength of coarse glass bead powders and slurries. To this end, the shear strength of 203-μm glass beads in air and slurried in water and kaolinite suspensions was determined as a function of vane immersion depth, vane geometry, and container size. Both vane immersion depth and container diameter are found to significantly impact the shear strength measured using the vane technique. An equation describing interparticle frictional and cohesive contributions to shear vane measurements was derived in an effort to describe the experimental results. A Janssen stress distribution model for granular materials forms the basis for this equation and appears to explain the behavior of shear strength measurements at varying immersion depths. The presence of the Janssen stress distribution can affect the interpretation of shear vane results. Rather than shear strength being a material property, as is the case with flocculated colloid slurries and polymer solutions, shear strength becomes a process property where vane depth, container size, and container material can result in significant measurement variations. Such parameters should be considered before using the shear vane results on applications involving granular material components.US Department of Energy Environmental Management Science Program project no. 90162.     

Molecular dynamics simulation of liquid argon flow at platinum surfaces

The micro Poiseuille flow for liquid argon flowing in a nanoscale channel formed by two solid walls was studied in the present paper. The solid wall material was selected as platinum, which has well established interaction potential. We consider the intermolecular force not only among the liquid argon molecules, but also between the liquid argon atoms and the solid wall particles, therefore three regions, i.e. the liquid argon computation domain, the top and bottom solid wall regions are included for the force interaction. The present MD (Molecular Dynamics) simulation was performed without any assumptions at the wall surface. The objective of the study is to find how the flow and the slip boundaries at the wall surface are affected by the applied gravity force, or the shear rate. The MD simulations are performed in a nondimensional unit system, with the periodic boundary conditions applied except in the channel height direction. Once the steady state is reached, the macroscopic parameters are evaluated using the statistical mechanics approach. For all the cases tested numerically in the present paper, slip boundaries occur, and such slip velocity at the stationary wall surface increases with increasing the applied gravity force, or the shear rate. The slip length, which is defined as the distance that the liquid particles shall travel beyond the wall surfaces to reach the same velocity as the wall surface, sharply decreases at small shear rate, then slightly decreases with increasing the applied shear rate. We observe that the liquid viscosity remains nearly constant at small shear rates, and the Newtonian flow occurs. However, with increasing the shear rate, the viscosity increases and the non-Newtonian flow appears.     

The effect of the hydrodynamic interaction on the rheological properties of Hookean dumbbell suspensions in steady state shear flow

The diffusion equation for the configurational distribution function of Hookean dumbbell suspensions with the hydrodynamic interaction (HI) was solved, in terms of Galerkin’s method, in steady state shear flow; and viscosity,first and second normal-stress coefficients and molecular stretching were then calculated. The results indicate that the HI included in a microscopic model of molecules gives rise to a significant effect on the macroscopic properties of Hookean dumbbell suspensions. For example, the viscosity and the first normal stress coefficient, decreasing as shear rate increases, are no longer constant; the second normal-stress coefficient, being negative with small absolute value and shear-rate dependent, is no longer zero; and an additional stretching of dumbbells is yielded by the HI. The viscosity function and the first normal-stress coefficient calculated from this method are in agreement with those predicted from the self-consistent average method qualitatively, while the negative second normal-stress coefficient from the former seems to be more reasonable than the positive one from the latter.     

Shear induced periodic structure changes in concentrated alumina suspensions at constant shear rate monitored by FBRM

Concentrated aqueous suspensions of alumina as disperse phase show a particular non-Newtonian time dependent flow behavior. The apparent viscosity measured by means of a rotational viscometer with coaxial cylinders at constant shear rate oscillates with time. The period of the oscillations varies on a scale of several hundred seconds. It is assumed that this behavior is caused by shear induced self-organized structure changes. In order to detect structure changes during the shear process a particle analysis system based on the focused beam reflectance measurement (FBRM) technique was applied. We have found a significant correlation between the oscillations of the viscosity and alterations of the chord length distribution.     

Solutions of xanthan gum/guar gum mixtures: shear rheology,porous media flow,and solids transport in annular flow

Mixtures of xanthan and guar gum in aqueous solution were studied in two flow situations: simple shear and porous media. In addition, solids transport in vertical annular flow of sand suspensions was explored. The zero shear rate viscosity of the solutions displayed a pronounced synergy: the viscosity of the mixture is higher than that of the polymer solutions in a wide range of relative concentrations of the two polymers, in agreement with previous literature. However, at relatively high shear rates, the viscosity approaches the value of the more viscous xanthan gum solutions at mass fractions of xanthan gum between 0.1 and 0.15, and the degree of synergy substantially decreases. Stress relaxation experiments in simple shear indicate that the polymer mixtures exhibit a well-defined yield stress after relaxation that is absent in solutions of pure polymers. In porous media flow experiments, a synergistic behavior mimicking the shear flow results was obtained for the polymer mixtures at low shear rates. However, at a critical shear rate, the apparent viscosity in porous media flows exceeds the shear viscosity due to the elongational nature of flow in the pores. The solids transport capacity in annular flows is well-represented by trends in shear viscosity and stress relaxation behavior. However, the lack of viscosity synergy at high shear rates limits the applicability of the mixtures as a way to improve solids suspension capacity in annular flows.     

In situ flow visualization of capillary flow of concentrated alumina suspensions

A new approach was taken to understand the flow behavior of concentrated particle suspensions in pressure-driven capillary flow. The flow of concentrated alumina suspensions in a slit channel was visualized and quantitatively analyzed with modified capillary rheometer. The suspensions showed complex flow behaviors; unique solid–liquid transition and shear banding. At low flow rates, 55 vol% alumina suspension showed a unique transient flow behavior; there was no flow at first and continuous change of flow profile was observed with time. At low shear rates in particular, the suspensions exhibited shear-banded flow profile which could be divided into three regions: the region with low flow rate near the wall, the region with rapid increase of flow velocity to maximum, and the region of velocity plateau. Based on both flow visualization and measurement of shear stress, it was found that the shear-banded flow profile in pressure-driven slit channel flow was strongly correlated with shear stress. The banding in pressure-driven flow was different from that in Couette flow. The banding of concentrated alumina suspensions was unique in that sluggish velocity profile was pronounced and two inflection points in velocity profile was exhibited. In this study, shear banding of concentrated alumina suspensions in slit channel flow was visualized and quantitatively analyzed. We expect that this approach can be an effective method to understand the flow behavior of particulate suspensions in the pressure-driven flow which is typical in industrial processing.     

Self-consistent particle simulation of model-stabilized colloidal suspensions

Dynamics of model-stabilized colloidal suspensions were investigated by the self-consistent particle simulation method (SC), a new simulation algorithm that takes into account the interaction between the particles and suspending fluid. In this method, the fluid-particle interaction is introduced self-consistently by combining the finite element method (FEM) for fluid motion with Brownian dynamics (BD) for particle dynamics. To validate the reliability of the proposed algorithm, the shear dynamics of the stable particle suspensions were investigated. Relative viscosity and microstructure as a function of dimensionless shear rate at different volume fractions were in good agreement with previous observations. The robustness of the method was also verified through numerical convergence test. The effect of the fluid-particle interaction was well represented in simulations of two model problems, pressure-driven channel flow and rotating Couette flow. Plug-shaped velocity profile was observed in pressure-driven channel flow, which arised from shear thinning behavior of the stable suspension. In rotating Couette flow, shear banded nonlinear flow profile was observed. Although full hydrodynamic interaction (HI) was not rigorously taken into account, it successfully captured the macroscopic structure-induced flow field. It also takes advantage of the geometrical adaptability of FEM and computational efficiency of BD. We expect this newly developed simulation platform to be useful and efficient for probing the complex flow dynamics of particle systems as well as for practical applications in the complex flow of complex fluids.     

A generalized equation for rheology of emulsions and suspensions of deformable particles subjected to simple shear at low Reynolds number

We present analyses to provide a generalized rheological equation for suspensions and emulsions of non-Brownian particles. These multiparticle systems are subjected to a steady straining flow at low Reynolds number. We first consider the effect of a single deformable fluid particle on the ambient velocity and stress fields to constrain the rheological behavior of dilute mixtures. In the homogenization process, we introduce a first volume correction by considering a finite domain for the incompressible matrix. We then extend the solution for the rheology of concentrated system using an incremental differential method operating in a fixed and finite volume, where we account for the effective volume of particles through a crowding factor. This approach provides a self-consistent method to approximate hydrodynamic interactions between bubbles, droplets, or solid particles in concentrated systems. The resultant non-linear model predicts the relative viscosity over particle volume fractions ranging from dilute to the the random close packing in the limit of small deformation (capillary or Weissenberg numbers) for any viscosity ratio between the dispersed and continuous phases. The predictions from our model are tested against published datasets and other constitutive equations over different ranges of viscosity ratio, volume fraction, and shear rate. These comparisons show that our model, is in excellent agreement with published datasets. Moreover, comparisons with experimental data show that the model performs very well when extrapolated to high capillary numbers (C a?1). We also predict the existence of two dimensionless numbers; a critical viscosity ratio and critical capillary numbers that characterize transitions in the macroscopic rheological behavior of emulsions. Finally, we present a regime diagram in terms of the viscosity ratio and capillary number that constrains conditions where emulsions behave like Newtonian or Non-Newtonian fluids.     

Optimization of the vane geometry

The use of nonstandard geometries like the vane is essential to measure the rheological characteristics of complex fluids such as non-Newtonian fluids or particle dispersions. For this geometry which is of Couette type, there is no analytical simple model defining the relation between the shear stress and the torque or relating the angular velocity to the shear rate. This study consists on calibrating a nonstandard vane geometry using a finite volume method with the Ansys Fluent software. The influence of geometrical parameters and rheological characteristics of the complex fluids are considered. First, the Newtonian fluid flow in a rotative vane geometry was simulated and a parametric model is derived therefrom. The results show an excellent agreement between the calculated torque and the measured one. They provide the possibility to define equivalent dimensions by reference to a standard geometry with concentric cylinders where the relationships between shear stress (resp. shear rate) and the torque (resp. the angular rotation) are classical. Non-Newtonian fluid flows obeying a power law rheology with different indices were then simulated. The results of these numerical simulations are in very good agreement with the preceding Newtonian-based model in some ranges of indices. The absolute difference still under 5 % provided the index is below 0.45. Finally, this study provides a calibration protocol in order to use nonstandard vane geometries with various heights, gaps, and distance to the cup bottom for measuring the rheology of complex fluids like shear thinning fluids and concentrated suspensions.     

Extensional rheology of a shear-thickening cornstarch and water suspension

A filament-stretching rheometer is used to measure the extensional viscosity of a shear-thickening suspension of cornstarch in water. The experiments are performed at a concentration of 55 wt.%. The shear rheology of these suspensions demonstrates a strong shear-thickening behavior. The extensional rheology of the suspensions demonstrates a Newtonian response at low extension rates. At moderate strain rates, the fluid strain hardens. The speed of the strain hardening and the extensional viscosity achieved increase quickly with increasing extension rate. Above a critical extension rate, the extensional viscosity goes through a maximum and the fluid filaments fail through a brittle fracture at a constant tensile stress. The glassy response of the suspension is likely the result of jamming of particles or clusters of particles at these high extension rates. This same mechanism is responsible for the shear thickening of these suspensions. In capillary breakup extensional rheometry, measurement of these suspensions demonstrates a divergence in the extensional viscosity as the fluid stops draining after a modest strain is accumulated.     

A novel geometry for rheological characterization of viscoelastic materials

A novel geometry for generating a viscometric flow presents advantages of both cone and plate and parallel plate geometries, regarding uniform shear field and adjustable range of measurement. Kinematics and dynamics of the generated flow have been described mathematically utilizing an orthogonal curvilinear coordinate system based on the shapes of the shearing surfaces which are similar to the surface that generates the flow. Simple equations that allow the calculation of quantities of experimental interest in the rheological characterization of liquid materials, namely, shear rate, shear stress and two normal stress differences, have also been derived.The geometry, called pseudosphere, was tested with two types of fluids (Newtonian and pseudoplastic). Results show that the geometry can be used with low viscosity liquids (Newtonian liquids) by only adjusting the gapH. The behavior of pseudoplastic fluids for both low and moderately high viscosity could also be studied with this geometry. Very reproducible results were obtained when compared with those obtained with cone and plate geometry. Regions of lower shear rate could be studied using only the pseudosphere geometry.     

Time periodic viscosity of concentrated kaolin suspensions at constant shear rates

Knowledge of the viscosity of concentrated suspensions is required for several technical applications, e.g. process control in mechanical engineering, casting of ceramics and pipeline transport of solids. Our previous viscometric investigations of concentrated suspensions showed, under particular shear conditions, an apparent viscosity that was periodic in time for a constant shear rate and temperature. These results were obtained with rotational viscometers with a set coaxial geometry. The inner cylinder was rigidly coupled to the viscometer driving axis. In this paper we describe a viscosity time behavior which was found using another type of coupling. Measurements were performed with rotational viscometers with a non-rigidly linked inner cylinder (small sample adapter supplied by Brookfield). Using kaolin suspensions of 30% solid mass content, viscosity oscillations appear. They show a regular time pattern at certain intervals of low shear rates. The amplitudes reach up to 20% of the viscosity mean value. In addition a motion of the inner cylinder away from the coaxial position is observed. This dislocation is followed by a relocation into the coaxial position. A maximum in the viscosity value is correlated with a maximum of the dislocation position. The process of dislocation and relocation of the inner cylinder is assumed to be caused by local anisotropically distributed inhomogeneities, which originate from shear-induced agglomeration and deglomeration of suspended particles. The motion of the inner cylinder is described by introducing a perturbation term into the equation of motion. The parameters of the perturbation term are fitted to the experimental data. Received: 10 September 1998 Accepted: 28 April 1999     

Probability model of solid to liquid-like transition of a fluid suspension after a shear flow onset

The complexity of interactions of different origin between particles in dense fluid suspensions limits application of the concepts of classical mechanics for finding a relation between individual particles dynamics, and the macroscopic dynamic response. For this reason, the probability model of suspension flow after a shear flow onset is proposed that incorporates our certain lack of understanding of environments effects. These effects are identified in the model with the random rate of particles arrival to flow. The multiplication rule is used to sweep from the individual particles to the entire system. The resulting probability of the system shift to flow represents well the measured boundary position, separating the flowing suspension from its solid-like state, and proves thus the appropriate choice of representation of the particle interaction effects.     

Rheology of pulp suspensions using ultrasonic Doppler velocimetry

Conventional rheometry coupled with local velocity measurements (ultrasonic Doppler velocimetry) are used to study the flow behaviour of various commercial pulp fibre suspensions at fibre mass concentrations ranging from 1 to 5 wt.%. Experimental data obtained using a stress-controlled rheometer by implementing a vane in large cup geometry exhibits apparent yield stress values which are lower than those predicted before mainly due to existence of apparent slip. Pulp suspensions exhibit shear-thinning behaviour up to a high shear rate value after which Newtonian behaviour prevails. Local velocity measurements prove the existence of significant wall slippage at the vane surface. The velocimetry technique is also used to study the influence of pH and lignin content on the flow behaviour of pulp suspensions. The Herschel–Bulkley constitutive equation is used to fit the local steady-state velocity profiles and to predict the steady-state flow curves obtained by conventional rheometry. Consistency between the various sets of data is found for all suspensions studied, including apparent yield stress, apparent wall slip and complete flow curves.     

Rheological properties of suspensions of TiO2 particles in polymer solutions. 1. Shear viscosity

This paper presents results on the rheological behaviour of suspensions of two kinds of TiO₂ particles in two different polymer solutions. The particles differ in their hydrophilic or hydrophobic properties. The dispersing media are a solution of high molecular weight polyisobutylene in decalin and a solution of a low molecular weight polybutene in decalin. The concentrations of polymer are adjusted in order to get the same zero shear viscosity. The shear viscosity measurements display an apparent yield stress in some cases. The existence and the values of the yield stress depend on the volume fraction of solid particles and on the type of particles. The evolution of the intrinsic viscosity and of the maximum packing fraction vs the shear rate is interpreted in terms of evolution of the size and of the shape of aggregates of particles under shear. The effect of temperature on the development of the yield stress is also discussed. The results are completed by microscopic observations.