Study of size effects in thin films by means of a crystal plasticity theory based on DiFT

In a recent publication, we derived the mesoscale continuum theory of plasticity for multiple-slip systems of parallel edge dislocations, motivated by the statistical-based nonlocal continuum crystal plasticity theory for single-glide given by Yefimov et al. [2004b. A comparison of a statistical-mechanics based plasticity model with discrete dislocation plasticity simulations. J. Mech. Phys. Solids 52, 279-300]. In this dislocation field theory (DiFT) the transport equations for both the total dislocation density and geometrically necessary dislocation (GND) density on each slip system were obtained from the Peach-Koehler interactions through both single and pair dislocation correlations. The effect of pair correlation interactions manifested itself in the form of a back stress in addition to the external shear and the self-consistent internal stress. We here present the study of size effects in single crystalline thin films with symmetric double slip using the novel continuum theory. Two boundary value problems are analyzed: (1) stress relaxation in thin films on substrates subject to thermal loading, and (2) simple shear in constrained films. In these problems, earlier discrete dislocation simulations had shown that size effects are born out of layers of dislocations developing near constrained interfaces. These boundary layers depend on slip orientations and applied loading but are insensitive to the film thickness. We investigate the stress response to changes in controlled parameters in both problems. Comparisons with previous discrete dislocation simulations are discussed.     

Continuum dynamics of the formation,migration and dissociation of self-locked dislocation structures on parallel slip planes

In continuum models of dislocations, proper formulations of short-range elastic interactions of dislocations are crucial for capturing various types of dislocation patterns formed in crystalline materials. In this article, the continuum dynamics of straight dislocations distributed on two parallel slip planes is modelled through upscaling the underlying discrete dislocation dynamics. Two continuum velocity field quantities are introduced to facilitate the discrete-to-continuum transition. The first one is the local migration velocity of dislocation ensembles which is found fully independent of the short-range dislocation correlations. The second one is the decoupling velocity of dislocation pairs controlled by a threshold stress value, which is proposed to be the effective flow stress for single slip systems. Compared to the almost ubiquitously adopted Taylor relationship, the derived flow stress formula exhibits two features that are more consistent with the underlying discrete dislocation dynamics: (i) the flow stress increases with the in-plane component of the dislocation density only up to a certain value, hence the derived formula admits a minimum inter-dislocation distance within slip planes; (ii) the flow stress smoothly transits to zero when all dislocations become geometrically necessary dislocations. A regime under which inhomogeneities in dislocation density grow is identified, and is further validated through comparison with discrete dislocation dynamical simulation results. Based on the findings in this article and in our previous works, a general strategy for incorporating short-range dislocation correlations into continuum models of dislocations is proposed.     

Plane constrained uniaxial extension of a single crystal strip

Within continuum dislocation theory the plane constrained uniaxial extension of a single crystal strip deforming in single or double slip is analyzed. For the single and symmetric double slip, the closed-form analytical solutions are found which exhibits the energetic and dissipative thresholds for dislocation nucleation, the Bauschinger translational work hardening, and the size effect. Numerical solutions for the non-symmetric double slip are obtained by finite element procedures.     

A multi-scale computational model of crystal plasticity at submicron-to-nanometer scales

Plastic flow in crystal at submicron-to-nanometer scales involves many new interesting problems. In this paper, a unified computational model which directly combines 3D discrete dislocation dynamics (DDD) and continuum mechanics is developed to investigate the plastic behaviors at these scales. In this model, the discrete dislocation plasticity in a finite crystal is solved under a completed continuum mechanics framework: (1) an initial internal stress field is introduced to represent the preexisting stationary dislocations in the crystal; (2) the external boundary condition is handled by finite element method spontaneously; and (3) the constitutive relationship is based on the finite deformation theory of crystal plasticity, but the discrete plastic strains induced by the slip of the newly nucleated or propagating dislocations are calculated by dislocation dynamics methodology instead of phenomenological evolution equations used in conventional crystal plasticity. These discrete plastic strains are then localized to the continuum material points by a Burgers vector density function proposed by us. Various processes, such as loop dislocation evolution, dislocation junction formation etc., are simulated to verify the reliability of this computational model. Specifically, a uniaxial compression test for micro-pillars of Cu is simulated by this model to investigate the ‘dislocation starvation hardening’ observed in the recent experiment.     

Plasticity size effects in voided crystals

The shear and equi-biaxial straining responses of periodic voided single crystals are analysed using discrete dislocation plasticity and a continuum strain gradient crystal plasticity theory. In the discrete dislocation formulation, the dislocations are all of edge character and are modelled as line singularities in an elastic material. The lattice resistance to dislocation motion, dislocation nucleation, dislocation interaction with obstacles and annihilation are incorporated through a set of constitutive rules. Over the range of length scales investigated, both the discrete dislocation and strain gradient plasticity formulations predict a negligible size effect under shear loading. By contrast, under equi-biaxial loading both plasticity formulations predict a strong size dependence with the flow strength approximately scaling inversely with the void spacing. Excellent agreement is obtained between predictions of the two formulations for all crystal types and void volume fractions considered when the material length scale in the non-local plasticity model is chosen to be (about 10 times the slip plane spacing in the discrete dislocation models).     

A multiscale approach for modeling scale-dependent yield stress in polycrystalline metals

Modeling of scale-dependent characteristics of mechanical properties of metal polycrystals is studied using both discrete dislocation dynamics and continuum crystal plasticity. The initial movements of dislocation arc emitted from a Frank-Read type dislocation source and bounded by surrounding grain boundaries are examined by dislocation dynamics analyses system and we find the minimum resolved shear stress for the FR source to emit at least one closed loop. When the grain size is large enough compared to the size of FR source, the minimum resolved shear stress levels off to a certain value, but when the grain size is close to the size of the FR source, the minimum resolved shear stress shows a sharp increase. These results are modeled into the expression of the critical resolved shear stress of slip systems and continuum mechanics based crystal plasticity analyses of six-grained polycrystal models are made. Results of the crystal plasticity analyses show a distinct increase of macro- and microscopic yield stress for specimens with smaller mean grain diameter. Scale-dependent characteristics of the yield stress and its relation to some control parameters are discussed.     

A discrete dislocation analysis of bending

Bending of a strip in plane strain is analyzed using discrete dislocation plasticity where the dislocations are modeled as line defects in a linear elastic medium. At each stage of loading, superposition is used to represent the solution in terms of the infinite medium solution for the discrete dislocations and a complementary solution that enforces the boundary conditions, which is non-singular and obtained from a linear elastic, finite element solution. The lattice resistance to dislocation motion, dislocation nucleation and dislocation annihilation are incorporated into the formulation through a set of constitutive rules. Solutions for cases with multiple slip systems and with a single slip system are presented. The bending moment versus rotation relation and the evolution of the dislocation structure are outcomes of the boundary value problem solution. The effects of slip geometry, obstacles to dislocation motion and specimen size on the moment versus rotation response are considered. Also, the evolution of the dislocation structure is studied with emphasis on the role of geometrically necessary dislocations. The dislocation structure that develops leads to well-defined slip bands, with the slip band spacing scaling with the specimen height.     

Continuum slip viscoplasticity with the Haasen constitutive model: Application to CdTe single crystal inelasticity

Small strain constitutive equations are developed for the thermomechanical behavior of semiconductor single crystals, including dislocation density as an evolving parameter. The model of Haasen, Alexander and coworkers is modified (extended) to include evolution of coefficients in the definition of internal stress. These account for an evolving dislocation substructure. The resulting model is applied in a continuum slip framework to allow multiple slip orientations. Slip system interaction rules are adapted to include slip system interaction for multiple slip conditions and to suppress secondary slip and dislocation density generation for single slip orientations. The approach is discussed relative to other models for viscoplasticity of single crystals and is examined in the context of thermodynamics with internal state variables. The framework is used to correlate experimental data from compression tests of single crystals of the compound semiconductor CdTe from room temperature to near the melting point. Sensitivity of the model to uncertainties such as initial dislocation density is explored.     

Multiscale plasticity modeling: coupled atomistics and discrete dislocation mechanics

A computational method (CADD) is presented whereby a continuum region containing dislocation defects is coupled to a fully atomistic region. The model is related to previous hybrid models in which continuum finite elements are coupled to a fully atomistic region, with two key advantages: the ability to accomodate discrete dislocations in the continuum region and an algorithm for automatically detecting dislocations as they move from the atomistic region to the continuum region and then correctly “converting” the atomistic dislocations into discrete dislocations, or vice-versa. The resulting CADD model allows for the study of 2d problems involving large numbers of defects where the system size is too big for fully atomistic simulation, and improves upon existing discrete dislocation techniques by preserving accurate atomistic details of dislocation nucleation and other atomic scale phenomena. Applications to nanoindentation, atomic scale void growth under tensile stress, and fracture are used to validate and demonstrate the capabilities of the model.     

Martensitic phase transition involving dislocations

A model of solid–solid phase transition involving dislocations in crystals is proposed within the nonlinear continuum dislocation theory (CDT). The co-existence of phases having piecewise constant plastic slip in laminates is possible for the two-well free energy density. The jumps of the plastic slip across the phase interfaces determine the surface dislocation densities at those incoherent boundaries. The number of phase interfaces should be determined by comparing the energy of dislocation arrays and the relaxed energy minimized among uniform plastic slips.     

Dislocation pile-ups in bicrystals within continuum dislocation theory

Within continuum dislocation theory the plastic deformation of bicrystals under a mixed deformation of plane constrained uniaxial extension and shear is investigated with regard to the nucleation of dislocations and the dislocation pile-up near the phase boundaries of a model bicrystal with one active slip system within each single crystal. For plane uniaxial extension, we present a closed-form analytical solution for the evolution of the plastic distortion and of the dislocation network in the case of symmetric slip planes (i.e. for twins), which exhibits an energetic as well as a dissipative threshold for the dislocation nucleation. The general solution for non-symmetric slip systems is obtained numerically. For a combined deformation of extension and shear, we analyze the possibility of linearly superposing results obtained for both loading cases independently. All solutions presented in this paper also display the Bauschinger effect of translational work hardening and a size effect typical to problems of crystal plasticity.     

A single theory for some quasi-static,supersonic, atomic,and tectonic scale applications of dislocations

We describe a model based on continuum mechanics that reduces the study of a significant class of problems of discrete dislocation dynamics to questions of the modern theory of continuum plasticity. As applications, we explore the questions of the existence of a Peierls stress in a continuum theory, dislocation annihilation, dislocation dissociation, finite-speed-of-propagation effects of elastic waves vis-a-vis dynamic dislocation fields, supersonic dislocation motion, and short-slip duration in rupture dynamics.     

Continuum framework for dislocation structure,energy and dynamics of dislocation arrays and low angle grain boundaries

We present a continuum framework for dislocation structure, energy and dynamics of dislocation arrays and low angle grain boundaries that are allowed to be nonplanar or nonequilibrium. In our continuum framework, we define a dislocation density potential function on the dislocation array surface or grain boundary to describe the orientation dependent continuous distribution of dislocations in a very simple and accurate way. The continuum formulations incorporate both the long-range dislocation interaction and the local dislocation line energy, and are derived from the discrete dislocation model. The continuum framework recovers the classical Read–Shockley energy formula when the long-range elastic fields of the low angle grain boundaries are canceled out. Applications of our continuum framework in this paper are focused on dislocation structures on static planar and nonplanar low angle grain boundaries and misfitting interfaces. We present two methods under our continuum framework for this purpose, including the method based on the Frank׳s formula and the energy minimization method. We show that for any (planar or nonplanar) low angle grain boundary, the Frank׳s formula holds if and only if the long-range stress field in the continuum model is canceled out, and it does not necessarily hold for a total energy minimum dislocation structure.     

On the evolution of crystallographic dislocation density in non-homogeneously deforming crystals

A set of evolution equations for dislocation density is developed incorporating the combined evolution of statistically stored and geometrically necessary densities. The statistical density evolves through Burgers vector-conserving reactions based in dislocation mechanics. The geometric density evolves due to the divergence of dislocation fluxes associated with the inhomogeneous nature of plasticity in crystals. Integration of the density-based model requires additional dislocation density/density-flux boundary conditions to complement the standard traction/displacement boundary conditions. The dislocation density evolution equations and the coupling of the dislocation density flux to the slip deformation in a continuum crystal plasticity model are incorporated into a finite element model. Simulations of an idealized crystal with a simplified slip geometry are conducted to demonstrate the length scale-dependence of the mechanical behavior of the constitutive model. The model formulation and simulation results have direct implications on the ability to explicitly model the interaction of dislocation densities with grain boundaries and on the net effect of grain boundaries on the macroscopic mechanical response of polycrystals.