Analytical solution of plane constrained shear problem for single crystals within continuum dislocation theory

Berdichevsky and Le have recently found the analytical solution of the anti-plane constrained shear problem within the continuum dislocation theory (CMT, Contin. Mech. Thermodyn. 18:455–467, 2007). Interesting features of this solution are the energetic and dissipative thresholds for dislocation nucleation, the Bauschinger translational work hardening, and the size effect. In this paper an analytical solution of the plane constrained shear problem for single crystals exhibiting similar features is obtained and the comparison with the discrete dislocation simulation is provided. Dedicated to the memory of George Herrmann     

Dislocation nucleation and work hardening in anti-plane constrained shear

The paper aims at studying the dislocation nucleation, the corresponding work hardening and the influence of resistance to the dislocation motion within the framework of continuum theory of dislocations. We consider an anti-plane constrained shear problem which admits an analytical solution. The interesting features of this solution are the energy and dissipation thresholds for dislocation nucleation, the Bauschinger translational work hardening, and the size effect. The financial support by the DFG (German Science Foundation) within the Collaborative Research Center 526 (project D9) for K.C. Le is gratefully acknowledged     

Plane constrained uniaxial extension of a single crystal strip

Within continuum dislocation theory the plane constrained uniaxial extension of a single crystal strip deforming in single or double slip is analyzed. For the single and symmetric double slip, the closed-form analytical solutions are found which exhibits the energetic and dissipative thresholds for dislocation nucleation, the Bauschinger translational work hardening, and the size effect. Numerical solutions for the non-symmetric double slip are obtained by finite element procedures.     

A dislocation density-based single crystal constitutive equation

Single crystal constitutive equations based on dislocation density (SCCE-D) were developed from Orowan’s strengthening equation and simple geometric relationships of the operating slip systems. The flow resistance on a slip plane was computed using the Burger’s vector, line direction, and density of the dislocations on all other slip planes, with no adjustable parameters. That is, the latent/self-hardening matrix was determined by the crystallography of the slip systems alone. The multiplication of dislocations on each slip system incorporated standard 3-parameter dislocation density evolution equations applied to each slip system independently; this is the only phenomenological aspect of the SCCE-D model. In contrast, the most widely used single crystal constitutive equations for texture analysis (SCCE-T) feature 4 or more adjustable parameters that are usually back-fit from a polycrystal flow curve. In order to compare the accuracy of the two approaches to reproduce single crystal behavior, tensile tests of single crystals oriented for single slip were simulated using crystal plasticity finite element modeling. Best-fit parameters (3 for SCCE-D, 4 for SCCE-T) were determined using either multiple or single slip stress–strain curves for copper and iron from the literature. Both approaches reproduced the data used for fitting accurately. Tensile tests of copper and iron single crystals oriented to favor the remaining combinations of slip systems were then simulated using each model (i.e. multiple slip cases for equations fit to single slip, and vice versa). In spite of fewer fit parameters, the SCCE-D predicted the flow stresses with a standard deviation of 14 MPa, less than one half that for the SCCE-T conventional equations: 31 MPa. Polycrystalline texture simulations were conducted to compare predictions of the two models. The predicted polycrystal flow curves differed considerably, but the differences in texture evolution were insensitive to the type of constitutive equations. The SCCE-D method provides an improved representation of single-crystal plastic response with fewer adjustable parameters, better accuracy, and better predictivity than the constitutive equations most widely used for texture analysis (SCCE-T).     

Bending of single crystal microcantilever beams of cube orientation: Finite element model and experiments

The aim of this work is to investigate the microstructure evolution, stress-strain response and strain hardening behavior of microscale beams. For that purpose, two single crystal cantilever beams in the size dependent regime were manufactured by ion beam milling and beams were bent with an indenter device. A crystal plasticity material model for large deformations was implemented in a finite element framework to further investigate the effect of boundary constraints. Simulations were performed using bulk material properties of single crystal copper without any special treatment for the strain gradients. The difference between the slopes of the experimental and the simulated force displacement curves suggested negligible amount of strain gradient hardening compared to the statistical hardening mechanisms.     

Cylindrical void in a rigid-ideally plastic single crystal III: Hexagonal close-packed crystal

The analytical solution is derived for the plane strain stress field around a cylindrical void in a hexagonal close-packed single crystal with three in-plane slip systems oriented at the angle π/3 with respect to one another. The critical resolved shear stress on each slip system is assumed to be equal. The crystal is loaded by both internal pressure and a far-field equibiaxial compressive stress. The deformation field takes the form of angular sectors, called slip sectors, within which only one slip system is active; the boundaries between different sectors are radial lines. The stress fields are derived by enforcing equilibrium and a rigid, ideally plastic constitutive relationship, in the spirit of anisotropic slip line theory. The results show that each slip sector is divided into smaller regions denoted as stress sectors and the stress state valid within each stress sector is derived. It is shown that stresses are unique and are continuous within stress sectors and across stress sector boundaries, but the gradient of stresses is not continuous across the boundaries between stress sectors. The solution shows self-similarity in that the stresses over the entire domain can be determined from the stresses within a small region adjacent to the void by invoking certain scaling and symmetry properties. In addition, the stress state exhibits periodicity along logarithmic spirals which emanate from the void. The results predict that the mean value of in-plane pressure required to activate plastic deformation around a void in a single crystal can be higher than that necessary for a void in an isotropic material and is sensitive to the orientation of the slip systems relative to the void.     

The key role of dislocation dissociation in the plastic behaviour of single crystal nickel-based superalloy with low stacking fault energy: Three-dimensional discrete dislocation dynamics modelling

To model the deformation of single crystal nickel based superalloys (SCNBS) with low stacking fault energy (SFE), three-dimensional discrete dislocation dynamics (3D-DDD) is extended by incorporating dislocation dissociation mechanism. The present 3D-DDD simulations show that, consistent with the existing TEM observation, the leading partial can enter the matrix channel efficiently while the trailing partial can hardly glide into it when the dislocation dissociation is taken into account. To determine whether the dislocation dissociation can occur or not, a critical percolation stress (CPS) based criterion is suggested. According to this CPS criterion, for SCNBS there exists a critical matrix channel width. When the channel width is lower than this critical value, the dislocation tends to dissociate into an extended configuration and vice versa. To clarify the influence of dislocation dissociation on CPS, the classical Orowan formula is improved by incorporating the SFE. Moreover, the present 3D-DDD simulations also show that the yielding stress of SCNBSs with low SFE may be overestimated up to 30% if the dislocation dissociation is ignored. With dislocation dissociation being considered, the size effect due to the width of γ matrix channel and the length of γ′ precipitates on the stress–strain responses of SCNBS can be enhanced remarkably. In addition, due to the strong constraint effect by the two-phase microstructure in SCNBS, the configuration of formed junctions is quite different from that in single phase crystals such as Cu. The present results not only provide clear understanding of the two-phase microstructure levelled microplastic mechanisms in SCNBSs with low SFE, but also help to develop new continuum-levelled constitutive laws for SCNBSs.     

Orientation dependence of the plastic slip near notches in ductile FCC single crystals

Results from experiments conducted on copper FCC single crystals are reported. Two symmetric crystallographic orientations and four nonsymmetric crystallographic orientations were tested. The slip line fields that form near a pre-existing notch in these specimens were observed. The changes in these patterns as the orientation of the notch in the crystal is rotated in an {101} plane are discussed. Sectors of similar slip line patterns are identified and the type of boundaries between these sectors are discussed. A type of sector boundary called mixed kink is identified. Specimen orientations that differ by 90° are found to have different slip line patterns, contrary to the predictions of perfectly plastic slip line theory. The locations of the first slip lines to form are compared to the predictions obtained using anisotropic linear elastic stress field solutions and the initial plane-strain yield surfaces. It is found that comparison of these surface slip line fields to plane strain crack tip solutions in the annular region between 350 and is justified. The differences in anisotropic elastic solutions for orientations that are 90° apart explain the lack of agreement with perfectly plastic slip line theory.     

Size effects on void growth in single crystals with distributed voids

The effect of void size on void growth in single crystals with uniformly distributed cylindrical voids is studied numerically using a finite deformation strain gradient crystal plasticity theory with an intrinsic length parameter. A plane strain cell model is analyzed for a single crystal with three in-plane slip systems. It is observed that small voids allow much larger overall stress levels than larger voids for all the stress triaxialities considered. The amount of void growth is found to be suppressed for smaller voids at low stress triaxialities. Significant differences are observed in the distribution of slips and on the shape of the deformed voids for different void sizes. Furthermore, the orientation of the crystalline lattice is found to have a pronounced effect on the results, especially for the smaller void sizes.     

Adiabatic shear band localization of inelastic single crystals in symmetric double-slip process

Summary The main objective of the present paper is the development of a viscoplastic regularization procedure valid for an adiabatic dynamic process for multi-slips of single crystals. The next objective is to focus attention on the investigation of instability criteria, and particularly on shear band localization conditions.To achieve this aim, an analysis of acceleration waves is given, and advantage is taken of the notion of the instantaneous adiabatic acoustic tensor. If zero is an eigenvalue of the acoustic tensor, then the associated discontinuity does not propagate, and one speaks of a stationary discontinuity. This situation is referred to as the strain localization condition, and corresponds to a loss of hyperbolicity of the dynamical equations. It has been proved that for an, adiabatic process of rate-dependent (elastic-viscoplastic) crystal, the wave speed of discontinuity surface always remains real and different from zero. It means that for this case the initial-value problem is well-posed. However, for an adiabatic process of rate-independent(elastic-plastic) crystal, the wave speed of discontinuity surface can be equal zero. Then the necessary condition for a localized plastic deformation along the shear band to be formed is as follows: the determinant of the instantaneous adiabatic acoustic tensor is equal to zero. This condition for localization is equivalent to that obtained by using the standard bifurcation method. Based on this idea, the conditions for adiabatic shear band localization of plastic deformation have been investigated for single crystals. Particular attention has been focused on the discussion of the influence of thermal expansion, thermal plastic, softening and spatial covariance effects on shear band localization criteria for a planar model of an f.c.c. crystal undergoing symmetric primary-conjugate double slip. The results obtained have been compared with available experimental observations.Finally, it is noteworthy that the viscoplasticity regularization procedure can be used in the developing of an unconditionally stable numerical integration algorithm for simulation of adiabatic inelastic flow processes in ductile single crystals, cf. [21].The paper has been prepared within research programme sponsored by the Committee of Scientific Research under Grant 3 P404 031 07.     

Deformation and failure mechanisms of single crystal superalloy under temperature gradient

The crystallographic constitutive model under temperature gradient is developed and introduced to study the deformation and failure mechanisms of single crystal superalloy. Tensile tests of thin-walled pipe specimen at different temperatures without cooled air flow were carried out. Based on the experimental results, the temperature dependence of constitutive model was studied and the basic parameters of constitutive model were obtained. To investigate the deformation and failure mechanisms, the thin-walled pipe specimen with cooled air flow under temperature gradient were tested. Considered the fluid-solid interface (FSI), a finite element method (FEM) was proposed to simulate the process of tension. In FEM, the activation rate of slip system was defined as the failure law of specimen under temperature gradient. The simulation result was in good agreement with the experiment result. Furthermore, the fracture surface of the specimen was observed by the scanning electron microscopy (SEM). The microstructure revealed that the slip deformation belonged to {1 1 1} crystalplane is a principal failure mechanism of single crystal superalloy under temperature gradient. The results of the SEM also implied that the proposed FEM method can be used to systemically study the deformation and failure behavior of single crystal superalloy cooled blade.     

A continuum model for intermittent deformation of single crystal micropillars

Strain bursts are often observed during compression tests of single crystal micropillars. In this work, we formulate a new continuum model that accounts for the strain bursts within the framework of crystal plasticity. The strain bursts are separated from the loading stage (nearly elastic loading) by introducing a dimensionless constant in the continuum model, and are detected by load serrations. The boundary conditions in the context of micropillar compression are studied and they are shown to be changing and unpredictable as plastic deformation proceeds. To evaluate the validity of our model, finite element simulations of the uniaxial compression tests on nickel micropillars are performed. Our simulations produce clearly visible strain bursts during the plastic flow and the produced intermittent flows are comparable with the experimental observations. For the bulk crystal, a series of strain bursts is identified in the course of plastic flow, despite an apparently smooth stress–strain response. We also show that the intermittent flow is intensified in the micrometer-scale due to both increasing numbers of the successive strain bursts and increasing amplitude of the strain burst, when the specimen size decreases. Finally, we show that the occurrences of the strain bursts are always associated with negative values of the second-order work.     

An effective computational algorithm for rate-independent crystal plasticity based on a single crystal yield surface with an application to tube hydroforming

Up to now, several computational methods have been proposed for crystal plasticity models. The main objective of these computational methods has been to overcome the problem with the non-uniqueness of active slip systems during the plastic deformation of a single crystal. Crystal plasticity models based on a single crystal yield function have been proposed as alternative algorithms to overcome this problem. But the problem with these models is that they use a highly non-linear yield function for the crystal, which makes them computationally expensive. In this paper, a computational method is proposed that would modify a single crystal yield function in order to make it computationally efficient. Also to better capture experimental data, a new parameter is introduced into the single crystal yield function to make it more flexible. For verification, this crystal plasticity model was directly applied for the simulation of hydroforming of an extruded aluminum tube under complex strain paths. It was found that the current model is considerably faster than the previous crystal plasticity model based on a power-law type single crystal yield surface. Due to its computational efficiency, the current crystal plasticity model can also be used to calculate the anisotropy coefficients of phenomenological yield functions.     

Influence of single crystal orientation on homogeneous dislocation nucleation under uniaxial loading

Atomistic simulations are used to investigate how the stress required for homogeneous nucleation of partial dislocations in single crystal copper under uniaxial loading changes as a function of crystallographic orientation. Molecular dynamics is employed based on an embedded-atom method potential for Cu at 10 and 300 K. Results indicate that non-Schmid parameters are important for describing the calculated dislocation nucleation behavior for single crystal orientations under tension and compression. A continuum relationship is presented that incorporates Schmid and non-Schmid terms to correlate the nucleation stress over all tensile axis orientations within the stereographic triangle. Simulations investigating the temperature dependence of homogeneous dislocation nucleation yield activation volumes of ≈0.5- and activation energies of . For uniaxial compression, full dislocation loop nucleation is observed, in contrast to uniaxial tension. One of the main differences between uniaxial tension and compression is how the applied stress is resolved normal to the slip plane on which dislocations nucleate—in tension, this normal stress is tensile, and in compression, it is compressive. Last, the tension-compression asymmetry is examined as a function of loading axis orientation. Orientations with a high resolved stress normal to the slip plane on which dislocations nucleate have a larger tension-compression asymmetry with respect to dislocation nucleation than those orientations with a low resolved normal stress. The significance of this research is that the resolved stress normal to the slip plane on which dislocations nucleate plays an important role in partial (and full) dislocation loop nucleation in FCC Cu single crystals.     

Discrete dislocation dynamics modelling of mechanical deformation of nickel-based single crystal superalloys

Discrete dislocation dynamics (DDD) has been used to model the deformation of nickel-based single crystal superalloys with a high volume fraction of precipitates at high temperature. A representative volume cell (RVC), comprising of both the precipitate and the matrix phase, was employed in the simulation where a periodic boundary condition was applied. The dislocation Frank-Read sources were randomly assigned with an initial density on the 12 octahedral slip systems in the matrix channel. Precipitate shearing by superdislocations was modelled using a back force model, and the coherency stress was considered by applying an initial internal stress field. Strain-controlled loading was applied to the RVC in the [0 0 1] direction. In addition to dislocation structure and density evolution, global stress-strain responses were also modelled considering the influence of precipitate shearing, precipitate morphology, internal microstructure scale (channel width and precipitate size) and coherency stress. A three-stage stress-strain response observed in the experiments was modelled when precipitate shearing by superdislocations was considered. The polarised dislocation structure deposited on the precipitate/matrix interface was found to be the dominant strain hardening mechanism. Internal microstructure size, precipitate shape and arrangement can significantly affect the deformation of the single crystal superalloy by changing the constraint effect and dislocation mobility. The coherency stress field has a negligible influence on the stress-strain response, at least for cuboidal precipitates considered in the simulation. Preliminary work was also carried out to simulate the cyclic deformation in a single crystal Ni-based superalloy using the DDD model, although no cyclic hardening or softening was captured due to the lack of precipitate shearing and dislocation cross slip for the applied strain considered.     

Simulation of coating flows with slip effects

This work is concerned with the numerical prediction of wire coating flows. Both annular tube‐tooling and pressure‐tooling type extrusion–drag flows are investigated for viscous fluids. The effects of slip at die walls are analysed and free surfaces are computed. Flow conditions around the die exit are considered, contrasting imposition of no‐slip and various instances of slip models for die wall conditions. Numerical solutions are computed by means of a time marching Taylor–Galerkin/pressure–correction finite element scheme, that demonstrates how slip conditions on die walls mitigate stress singularities at the die exit. For pressure‐tooling and with appropriate handling of slip, reduction in shear rate at the die exit may be achieved. Maximum shear rates for tube‐tooling are about one quarter of those encountered in pressure‐tooling. Equivalently, extension rates peak at land entry, and tube‐tooling values are one third of those observed for pressure‐tooling. With slip and tube‐tooling, peak shear values at die exit may be almost completely eliminated. Nevertheless, in contrast to the pressure‐tooling scenario, this produces larger peak shear rates upstream within the land region than would otherwise be the case for no‐slip. Copyright © 2000 John Wiley & Sons, Ltd.     

On the stability of the shear flow of a viscoelastic fluid with slip along the fixed wall

In this paper we solve the time-dependent shear flow of an Oldroyd-B fluid with slip along the fixed wall. We use a non-linear slip model relating the shear stress to the velocity at the wall and exhibiting a maximum and a minimum. We assume that the material parameters in the slip equation are such that multiple steady-state solutions do not exist. The stability of the steady-state solutions is investigated by means of a one-dimensional linear stability analysis and by numerical calculations. The instability regimes are always within or coincide with the negative-slope regime of the slip equation. As expected, the numerical results show that the instability regimes are much broader than those predicted by the linear stability analysis. Under our assumptions for the slip equation, the Newtonian solutions are stable everywhere. The interval of instability grows as one moves from the Newtonian to the upper-convected Maxwell model. Perturbing an unstable steady-state solution leads to periodic solutions. The amplitude and the period of the oscillations increase with elasticity.     

The effect of transverse shear deformation on the buckling of two-layer composite columns with interlayer slip

This paper presents an efficient mathematical model for studying the buckling behavior of geometrically perfect elastic two-layer composite columns with interlayer slip between the layers. The present analytical model is based on the linearized stability theory and is capable of predicting exact critical buckling loads. Based on the parametric analysis, the critical buckling loads are compared to those in the literature. It is shown that the discrepancy between the different methods can be up to approximately 22%. In addition, a combined and an individual effect of pre-buckling shortening and transverse shear deformation on the critical buckling loads is studied in detail. A comprehensive parametric analysis reveals that generally the effect of pre-buckling shortening can be neglected, while, on the other hand, the effect of transverse shear deformation can be significant. This effect can be up to 20% for timber composite columns, 40% for composite columns very flexible in shear (pyrolytic graphite), while for metal composite columns it is insignificant.     

A study of directionality of latent hardening behavior in aluminium single crystals

By defining the yield stress in a latent hardening test as the first deviation from the elastic straight line, the yielding and hardening behavior on a latent system in the positive and negative slip direction was studied in aluminium single crystals. It is shown that the yield stresses on both the positive and negative latent systems are about equal to or a little lower than the maximum resolved shear stress in the primary test, but much higher than that of the active system. The influence of relative orientation and prestrain on latent hardening and initial work-hardening in the secondary test was also investigated, and it was found that there is a considerable effect on initial work-hardening, but none on latent hardening. With reasonable approximation, a hardening rule for single crystal could be proposed from the experimental results, that is, except for the yield stress on the system negative to the active system that is very low, hardening on the other systems is nearly the same as self-hardening.     

Linear stability diagrams for the shear flow of an Oldroyd-B fluid with slip along the fixed wall

We consider the time-dependent shear flow of an Oldroyd-B fluid with slip along the fixed wall. Slip is allowed by means of a generic slip equation predicting that the shear stress is a non-monotonic function of the velocity at the wall. The complete one-dimensional stability analysis to one-dimensional disturbances is carried out and the corresponding neutral stability diagrams are constructed. Asymptotic results for large values of the elasticity number and finite element calculations are also presented. The instability regimes are within or coincide with the negative-slope regime of the slip equation. The numerical calculations agree with the linear stability results when the size of the initial perturbation is small. Large perturbations may destabilize a linearly stable steady state, leading to a periodic solution. The period and the amplitude of the periodic solutions increase with elasticity. Received: 19 June 1997 Accepted: 22 September 1997