Effects of nucleating agent 1,3,5-benzenetricarboxylic acid tris(cyclohexylamide) on properties and crystallization behaviors of isotactic polypropylene

Amide derivatives of 1,3,5-benzenetricarboxylic acid are a type of novel nucleating agents for isotactic polypropylene (iPP). Effects of nucleating agent 1,3,5-benzenetricarboxylic acid tris(cyclohexylamide) (BTCA-TCHA) on properties and crystallization behaviors of iPP were investigated and the results were compared with those of iPP nucleated with a highly effective commercial nucleating agent Millad 3988. The results showed that BTCA-TCHA was highly effective and it improved greatly the mechanical and optical properties of iPP and increased crystallization peak temperature of iPP obviously. When the addition concentration of BTCA-TCHA was 0.2 wt.%, tensile strength and flexural modulus of iPP were increased by 9.7 and 12.4 %, respectively, and the haze value of iPP was decreased by 53.5 %. When the cooling rate was 20 °C/min, the crystallization peak temperature of iPP was increased from 114.6 °C of virgin iPP to 126.8 °C. In addition, it was found that the nucleation efficiency of BTCA-TCHA was comparable for that of Millad 3988.     

Isothermal crystallization behaviors of isotactic polypropylene nucleated with α/β compounding nucleating agents

Sodium 2,2′‐methylene‐bis(4,6‐di‐tert‐butylphenyl) phosphate (NA40) and N,N‐dicyclohexylterephthalamide (NABW) are high effective nucleating agents for inducing the formation of α‐isotactic polypropylene (α‐iPP) and β‐iPP, respectively. The isothermal crystallization kinetics of iPP nucleated with nucleating agents NABW, NA40/NABW (weight ratio of NA40 to NABW is 1:1) and NA40 were investigated by differential scanning calorimetry (DSC) and Avrami equation was adopted to analyze the experimental data. The results show that the addition of NABW, NA40/NABW and NA40 can shorten crystallization half‐time (t_1/2) and increase crystallization rate of iPP greatly. In these three nucleating agents, the α nucleating agent NA40 can shorten t_1/2 of iPP by the largest extent, which indicates that it has the best nucleation effect. While iPP nucleated with NA40/NABW compounding nucleating agents has shorter t_1/2 than iPP nucleated with NABW. The Avrami exponents of iPP and nucleated iPP are close to 3.0, which indicates that the addition of nucleating agents doesn't change the crystallization growth patterns of iPP under isothermal conditions and the crystal growth is heterogeneous three‐dimensional spherulitic growth. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 590–596, 2007     

The effect of compatibilizers on the crystallisation, melting and polymorphic composition of β-nucleated isotactic polypropylene and polyamide 6 blends

Non-compatibilized and compatibilized blends of isotactic polypropylene (iPP) and polyamide 6 (iPP/PA6) as well as their β-nucleated versions were prepared using maleic anhydride functionalized iPP (MAPP) with different anhydride contents as compatibilizer. Ca-suberate, a highly efficient and selective β-nucleating agent was added to the blends in order to promote the formation of the β-modification of iPP. The melting and crystallisation characteristics, as well as the polymorphic composition of the blends were studied by differential scanning calorimetry (DSC). The supermolecular and phase structure of the blends were studied by polarised light microscopy (PLM). iPP and PA6 form blends with heterogeneous phase structure; the PA6 component is dispersed in the iPP matrix in the concentration range studied. The compatibilizer promotes the dispersion of PA6 resulting in smaller particles than without MAPP. In the non-compatibilized β-nucleated blends, an iPP matrix consisting mainly of the α-modification was formed already at low PA6 content. On the contrary, predominantly β-iPP matrix developed in the presence of MAPP compatibilizers. The formation of α-iPP matrix in the absence of compatibilizer is related to the selective encapsulation of the nucleating agent in the polar PA6 phase. The influence of the blending technique on the polymorphic composition of the matrix supports the hypothesis of selective encapsulation. Compatibilizers, besides their traditional benefits assist the distribution of the β-nucleating agent between both phases of the blends and promote the formation of a matrix rich in β-iPP. In the presence of β-nucleating agent MAPP with low anhydride content and blends of iPP containing maleated polypropylene crystallise predominantly in the β-form.     

Specificity and versatility of nucleating agents toward isotactic polypropylene crystal phases

Nucleating agents with an ≈6.5 Å lattice parameter induced the α phase of isotactic polypropylene (iPP, α‐iPP). A 6.5 Å periodicity is also involved in the nucleating agents for the β phase of iPP (β‐iPP). The similarity in substrate periodicities suggests that some nucleating agents may induce either the α or β phase under different crystallization conditions. 4‐Fluorobenzoic acid, dicyclohexylterephthalamide, and γ‐quinacridone (the latter two are known as β‐iPP nucleators) were tested over a wide range of crystallization temperatures [up to crystallization temperature (T_c) > 145 °C]. The two former nucleating agents induce exclusively α‐iPP and β‐iPP, respectively. γ‐Quinacridone on the contrary is a versatile agent with respect to the crystal phase generated. More specifically, the same crystal face of γ‐quinacridone induces either β‐iPP or α‐iPP when T_c is below or above ≈140 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2504–2515, 2002     

Crystallization and melting behavior of isotactic polypropylene nucleated with individual and compound nucleating agents

In this study, α-phase nucleating agent (NA) 1,3:2,4-bis(3,4-dimethylbenzylidene) sorbitol (DMDBS), β-phase rare earth NA (WBG), and their compound NAs were introduced into isotactic polypropylene (iPP) matrix, respectively. Crystallization kinetics and subsequent melting behavior of the nucleated iPPs were comparatively studied by differential scanning calorimetry (DSC) under both isothermal and nonisothermal conditions. For the isothermal crystallization process, it is found that the Avrami model successfully described the crystallization kinetics. The active energy of nonisothermal crystallization of iPP was determined by the Kissinger method and showed that the addition of nucleating agents increased the activation energy. Melting behavior and crystalline structure of the nucleated iPPs are dependent on the nature of NAs and crystallization conditions. Higher proportion of β-phase can be obtained at higher content of β-nucleating agent and lower crystallization temperature or lower cooling rate.     

Study of the crystallization behaviors of isotactic polypropylene with sodium benzoate as a specific versatile nucleating agent

Sodium benzoate (SB), a conventional nucleating agent of α‐phase isotactic polypropylene (iPP) was discovered to induce the creation of β‐phase iPP under certain crystalline conditions. Polarized optical microscopy (POM) and wide angle X‐ray diffraction (WAXD) were carried out to verify the versatile nucleating activity of SB and investigate the influences of SB's content, isothermal crystallization temperature, and crystallization time on the formation of β‐phase iPP. The current experimental results indicated that, under isothermal crystallization conditions, SB showed peculiar nucleating characteristics on inducing iPP crystallization which were different from those of the commercial β form nucleating agent (TMB‐5). The content of β crystal form of iPP nucleated with SB (PP/SB) increased initially with the increase of crystallization temperature, nucleating agent (SB) percentage or crystallization time, reached a maximum value, and then decreased as the crystallization temperature, nucleating agent percentage or crystallization time further increased. While the content of β crystal form of iPP nucleated with TMB‐5 (PP/TMB‐5) showed a completely different changing pattern with the crystallization conditions. The obvious difference of the two kinds of nucleating agents on inducing iPP crystallization can be explained by the versatile nucleating ability of SB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1183–1192, 2008     

Crystallization behavior and morphological development of isotactic polypropylene with an aryl amide derivative as β‐form nucleating agent

This article reports crystallization behaviors of isotactic polypropylene (iPP) with an aryl amide derivative (TMB‐5) as β‐form nucleating agent. The effects of nucleating agent concentration, thermal history and assemble morphology of nucleating agent on the crystallization behaviors of iPP were studied by differential scanning calorimetry, X‐ray diffraction, and polarized optical microscopy. The results indicated that the TMB‐5 concentration should surpass a threshold value to get products rich in β‐iPP. The diverse morphologies of TMB‐5 are determined by nucleating agent concentration and crystallization condition. At higher concentrations, the recrystallized TMB‐5 aggregates into needle‐like structure, which induces mixed polymorphic phases on the lateral surface and large amount of β modification around the tip. High β nucleation efficiency was obtained at the lowest studied crystallization temperature, which is desirable for real molding process. TMB‐5 prefers to recrystallize from the melt at higher concentration and lower crystallization temperature. The difference in solubility, pertinent to concentration and crystallization temperature, determined the distinct crystallization behaviors of iPP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1725–1733, 2008     

Carbon nanoparticles as effective nucleating agents for polypropylene

The effect of four nucleating agents on the crystallization of isotactic polypropylene (iPP) was studied by differential scanning calorimetry (DSC) under isothermal and non-isothermal conditions. The nucleating agents are: carbon nanofibers (CNF), carbon nanotubes (CNT), lithium benzoate and dimethyl-benzylidene sorbitol. Avrami?s model is used to analyze the isothermal crystallization kinetics of iPP. Based on the increase in crystallization temperature (T _c) and the decrease in half-life time (τ_½) for crystallization, the most efficient nucleating agents are the CNF and CNT, at concentrations as low as 0.001 mass%. Sorbitol and lithium benzoate show to be less efficient, while the sorbitol needs to be present at concentrations above 0.05 mass% to even act as nucleating agent.     

Non-isothermal crystallization behavior of polypropylene with nucleating agents and nano-calcium carbonate

The non-isothermal crystallization kinetics of isotactic polypropylene (iPP) and nucleated iPP was investigated by DSC. The crystalline morphology of iPP was observed by polarized light microscopy. It was found that the crystallization rate increased with the addition of nanometer-scale calcium carbonate (nm-CaCO₃) particles. The addition of dibenzylidene sorbitol (DBS) could greatly reduce the spherulite size of iPP. The crystallization temperature for the iPP with DBS was higher than for non-nucleated iPP. DBS was an effective nucleating agent for iPP. The results of measurements suggested that there was a coordinated action to the crystallization of iPP when the organic nucleating agents (DBS) and nm-CaCO₃ were added to iPP together. Comparison to the modified Avrami equation and Ozawa equation, another method—Mo’s method can describe the non-isothermal crystallization behavior of iPP and nucleated iPP more satisfactorily.     

Nucleation characteristics of the α/β compounded nucleating agents and their influences on crystallization behavior and mechanical properties of isotactic polypropylene

Nucleation characteristics of isotactic polypropylene (iPP) nucleated by the α/β compounded nucleating agents (NAs) were investigated by wide‐angle X‐ray scattering, differential scanning calorimetry and mechanical testing. The results showed that the nucleation effect of the α/β compounded NAs depends on not only nucleation efficiency (NE) of individual β and α NAs and their ratios but also the processing conditions, especially the cooling rates. The nucleating characteristics of the α/β compounded NAs can be illustrated by competitive nucleation. The NA with high NE played a leading role during iPP crystallization even at a low weight ratio and at different cooling rates. The stiffness and toughness of iPP can be simultaneously improved by using suitable compositions at the appropriate ratios. Finally, the nonisothermal crystallization kinetics of iPP nucleated with the α/β compounded NAs was described by Caze method and the crystallization activation energy of nucleated iPP was calculated by Kissinger equation. The result indicated that the crystal growth pattern of nucleated iPP was heterogeneous nucleation followed by three‐dimension spherical growth. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 653–665, 2010     

Influence of CaCO<Subscript>3</Subscript> nanoparticles shape on thermal and crystallization behavior of isotactic polypropylene based nanocomposites

Summary The influence of calcium carbonate nanoparticles with different shapes (spherical and elongated) on the thermal properties and crystallization behavior of isotactic polypropylene was investigated. CaCO₃ nanoparticles were covered by an appropriate coating agent to improve the interfacial adhesion between the filler and the polyolefin matrix. The nanocomposites were prepared by melt mixing and subsequent compression molding. A remarkable effect of CaCO₃ on the thermal properties of iPP was observed. Moreover, the analysis of crystallization kinetics showed that CaCO₃ nanopowder coated with PP-MA are efficient nucleating agents for iPP, and the overall crystallization rate results higher than plain iPP.     

Effect of nucleating agent supported on zeolite via the impregnation on the crystallization ability of isotactic polypropylene and its mechanism

Addition of an α‐nucleating agent is the simple and effective method to increase nucleation efficiency of isotactic polypropylene (iPP). However, severe agglomeration and poor dispersibility of sodium 2,2′‐methylene‐bis(4,6‐di‐tertbutylphenyl) phosphate (NA11) decrease the nucleation efficiency in the iPP, and much more nucleating agent is needed to maintain the nucleating property. As a result, it becomes the key how to decrease the size of NA11 and increase the nucleating property. In this paper, zeolite 4A (Z4A) was firstly supported by NA11 through solution impregnation, and NA11 was dispersed by Z4A depending on the dispersion of zeolite as carrier for the second component. Then, the dispersed NA11 system (NA11‐Z4A) exhibited a superior nucleation behavior during the crystallization of the iPP matrix when it was used with iPP together. The isothermal and nonisothermal crystallization kinetics indicated that the NA11‐Z4A/iPP system had the best crystallization effect. Polarized optical microscopy (POM) and scanning electron microscopy (SEM) analyses showed that the size of NA11 decreased obviously when it was adsorbed on the surface of Z4A, which leads a better dispersibility of the nucleating agent and thus an accelerated nucleation process in the iPP matrix. In the end, the mechanism for the excellent dispersibility of NA11‐Z4A, which was based on hydrogen bonding between NA11 and Z4A, was confirmed by Fourier‐transform infrared spectroscopy (FTIR). Based on the research work, the solution impregnation strategy can potentially be applied to other systems to inhibit the agglomeration and improve the dispersibility of additives in iPP.     

Optimization of tensile properties of injection molded α-nucleated polypropylene using response surface methodology

Tensile properties are among the significant properties of isotactic polypropylene (iPP). The mechanical properties including the tensile properties are fairly dependent on the overall crystallinity and crystallite size and their distribution in molded product, type of crystal structure and testing conditions. In presence of α-nucleating agents, the crystallization rate and onset temperature of isotactic PP increase. In this paper, the role of externally added commercial α-nucleating agent HPN-20E (Milliken Inc.) on tensile properties was investigated with respect to tensile properties of pure iPP. The experimental part includes the use of design of experiment (DoE) - response surface methodology (RSM) with central composite design (CCD) having three factors namely mold temperature, melt temperature and injection rate. Two levels of each factor with six centre points and five numbers of replicates were selected. The nucleating agent, HPN-20E, was added 1.0% by wt. in iPP (mfr 11.0 g/10min) using a lab scale co-rotating twin screw extruder. The compounded pellets were dried at 85 °C in a circulating hot air oven for 24 h. The tensile samples (ASTM-638D, type-I) were molded on a micro-injection molding machine (make BabyPlast, Italy). The samples were tested for tensile properties on a universal testing machine (make Lloyds, USA). The measured responses were tensile strength (MPa), Young's modulus (MPa) and work to break (N.mm). The same experimental procedure was also followed for pure iPP and same responses were measured to set the baseline of experiment. The analysis of variance (ANOVA) tests unearth that mold and melt temperatures are highly interacting in nature. That is why previous attempts based on traditional way of varying one parameter at a time were not so successful to relate tensile properties with injection molding variables. The RSM tests resulted into useful quantitative relationship between the tensile properties and injection molding process variables.     

成核剂对聚丙烯熔融行为的影响

成核剂对聚丙烯熔融行为的影响陈彦徐懋（中国科学院化学研究所高分子物理开放实验室北京１０００８０）关键词成核剂，聚丙烯，平衡熔点聚合物的熔融过程受分子量大小、分子量分布、分子链构型（等规度、分子结构单元的键接序列）、不同的结晶晶型、不同的热历史等...     

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene (iPP) were analyzed. It is found that the crystallization temperatures of nucleated iPP were increased by above 11.0°C and the relative contents of β‐crystals (K_β ) in iPP reached above 0.40 after addition of compound nucleating agents. The K_β values depend on cooling rate, crystallization temperature in isothermal crystallization, and the difference between the crystallization temperatures of iPP nucleated by two individual nucleating agents. The nonisothermal crystallization kinetics were studied by Caze method and Mo method, respectively. The effective activation energy was calculated by the Friedman's method. The results illustrate that the half crystallization time was shortened and the crystallization rate was increased obviously after addition of nucleating agents, and the effective activation energy was increased with the relative crystallinity.     

Effects of toughening propylene/ethylene graft copolymer on the crystallization behavior and mechanical properties of polypropylene random-copolymerized with a small amount of ethylene

Linear low-density polyethylene (LLDPE) was grafted onto the backbone chains of isotactic polypropylene (iPP) during reactive melt-extrusion to produce a novel toughening modifier, propylene/ethylene graft copolymer (PEGC), to improve the properties of iPP random(-copolymerized with a small amount of ethylene) (PPR). The crystallization behavior as well as the non-isothermal crystallization kinetics of the PEGC modified PPRs were investigated via differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). The fractured surface topography was characterized using scanning electron microscopy (SEM), and the mechanical properties through notched impact and tensile testing as well as dynamic mechanical thermal analysis (DMTA). The results show that, at a PEGC content of 8 wt%, notched impact strength of the PEGC modified PPR increased by 30.6% at low temperature (−25 °C). As regards crystalline morphology, the PEGC, as an effective heterogeneous nucleating agent, fostered nucleation of the PPR to elevate its crystallization temperature as well as rate of crystallization, thus refining the PPR (iPP) spherulites and improving the interfacial structure between iPP spherulites. The Jeziorny approach was unsatisfactory for simulation of the non-isothermal crystallization process of the PEGC modified PPRs; however, the Mo method described consistently the crystallization kinetics over the entire isothermal process.     

Combined effect of β-nucleating agent and multi-walled carbon nanotubes on polymorphic composition and morphology of isotactic polypropylene

The effects of nucleating duality, imposed by a mixed nucleating agent (NA) system containing multi-walled carbon nanotubes (MWCNTs) and a rare earth (WBG), on the crystallization behaviors of isotactic polypropylene (iPP) including the peak temperature of crystallization (T _cp), polymorphic composition, and crystalline morphology, were probed in detail by calorimetry, X-ray diffraction, and polarized light microscopy. In such mixed nucleating agent system, MWCNTs is active filler to induce α-nucleation for iPP, while WBG serves as β-nucleating agent. When the WBG content was low (0.05%), the crystals of WBG were as a form of individual isotropic dendrite, and the enhancement of T _cp was achieved by the incorporation of MWCNTs. As the WBG content was high as 0.1%, a percolated NA network consisted of needlelike crystals of WBG yielded before nucleating the prevalent crystallization of iPP. In this case, the addition of MWCNTs has no obvious effect on T _cp. However, by varying the mass proportion of MWCNTs/WBG, the polymorphic composition was adjusted significantly, indicating a nucleation competition between MWCNTs and WBG. Although the competitive growth existed between α-crystals nucleated by MWCNTs and β-crystals nucleated by WBG, the formation of primary β-crystallite was always prior to the α-nucleated crystallization, as confirmed by crystalline morphology. These findings are useful for developing a new pathway to prepare iPP-based composite with good mechanical property via the addition of mixed nucleating system containing active inorganic filler and β-nucleating agent.     

Study of nucleation induced structure modification in isotactic polypropylene by DMTA and solid state NMR

Isotactic polypropylene (iPP) modified by heterogeneous nucleation and molten state drawing was investigated using the DMTA and NMR methods. The nucleation was realized by specific α and β nucleating agents, 1,3,2,4-bis(3,4-dimetylobenzylideno) sorbitol (Millad 3988, Miliken) leading to the creation of the α phase, and N,N′-dicyklohexylo-2,6-naftaleno dikarboxy amid (NJ100) as the β phase promoter. The processing induced modification was performed by molten state drawing during an extrusion in the range between the die exit and the calibration unit. An increase of the glass transition temperature of iPP was found to be drawing independent for the β-nucleated samples, and dependent in the case of the α-iPP. Changes in the macromolecular mobility, depending on the α/β iPP structure and molten state drawing, was found by NMR lineshape and second moment measurements.     

Annealing induced microstructure and fracture resistance changes in isotactic polypropylene/ethylene‐octene copolymer blends with and without β‐phase nucleating agent

Previous work showed that annealing induced the great improvement of fracture resistance of β‐iPP, relating to the decreased number of chain segments in the amorphous region. To further prove the rationality of this observation, in this work, the ethylene‐octene copolymer (POE) toughened isotactic polypropylene (iPP) blends with or without β‐phase nucleating agent (β‐NA) were adopted and the changes of microstructure and fracture resistance during the annealing process were further investigated comparatively. The results showed that, whether for the α‐phase crystalline structure (non‐nucleated) or for the β‐phase crystalline structure (β‐NA nucleated) in iPP matrix, annealing can induce the dramatic improvement of fracture resistance at a certain annealing temperature (120–140 °C for β‐NA nucleated blends whereas 120–150 °C for non‐nucleated blends). Especially, non‐nucleated blends exhibit more apparent variations in fracture resistance compared with β‐NA nucleated blends during the annealing process. The phase morphology of elastomer, supermolecular structure of matrix, the crystalline structure including the degree of crystallinity and the relative content of β‐phase, and the relaxation of chain segments were investigated to explore the toughening mechanism of the samples after being annealed. It was proposed that, even if the content of elastomer is very few, the excellent fracture resistance can be easily achieved through adjusting the numbers of chain segments in the amorphous phase by annealing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Investigation on the dynamic crystallization and melting behavior of β‐nucleated isotactic polypropylene with different stereo‐defect distribution—the role of dual‐selective β‐nucleation agent

The selectivities of different β‐nucleating agents might be quite different from each other, which is important in determining the crystallization and properties of the obtained β‐isotactic polypropylene (β‐iPP). However, the relationship between molecular structure and dynamic crystallization behavior of β‐iPP nucleated by dual‐selective β‐nucleating agent (DS‐β‐NA) is still not clear. In this study, the dynamic crystallization and melting behavior of two β‐iPP with nearly same average isotacticity but different stereo‐defect distribution, nucleated by a DS‐β‐NA (N,N′‐dicyclohexyl‐2,6‐naphthalenedicarboxamide; trade name TMB‐5), were studied by differential scanning calorimetry, wide‐angle X‐ray diffraction, and scanning electronic microscopy. The results indicated that in the presence of TMB‐5, the dynamic crystallization and melting behavior of the samples are quite different because the joint effects of the dual selectivity of TMB‐5 and stereo‐defect distribution of the iPP under different cooling rates. Two important roles were observed: (i) slow cooling rate favors the formation of high β‐fraction; and (ii) high crystallization temperature favors the crystallization of α‐phase accelerated by TMB‐5. Generally, the dual selectivity of the DS‐β‐NA, the stereo‐defect distribution of iPP, and the cooling rate were important factors in determining the formation of β‐crystal. Copyright © 2013 John Wiley & Sons, Ltd.