Effect of disaccharide,gamma radiation and temperature on the physico-mechanical properties of jute fabrics reinforced unsaturated polyester resin-based composite

The jute fabrics reinforced unsaturated polyester resin (jute/UPR)-based composites were prepared successfully by the hand-lay-up technique. The percentage of jute fabrics was kept constant at 40% fiber (by weight). The disaccharide percentage was also kept constant at 2% (by weight), but at this percentage the mechanical properties were lower than the untreated composites. Gamma radiation dose was varied at 0, 2.5, 5 and 7.5?kGy for jute/UPR-based composites. At 5.0?kGy gamma dose highest TS, TM and Eb were obtained. The jute/UPR-based composites were treated under 30°C, 50°C and ?18°C for the measurement of mechanical properties. At low temperature (?18°C), the highest mechanical properties were observed. The water uptake properties were measured for disaccharide-treated and disaccharide-untreated composites up to 10 days, but no water was absorbed by the composites. The soil degradation test was carried out under 12 inch soil containing at least 25% water, but no significant decrease was observed for untreated and sucrose-treated composites. For the functional group analysis, FT-IR was carried out. For the fiber matrix adhesion analysis, the scanning electron microscopic image was taken.     

The Effects of Morphological Properties of Henequen Fiber Irradiated by EB on the Mechanical and Thermal Properties of Henequen Fiber/PP Composites

The aim of this study was to investigate the effects of electron beam (EB) irradiation on the morphological properties, crystallinity and surface area of henequen fiber and on the mechanical and thermal properties of henequen fiber reinforced polypropylene (PP) composites. The structure of henequen fiber was characterized by X-ray diffraction, mercury porosimetry and BET surface area analysis. The EB irradiation of 10 kGy led to the increasing of crystalline and surface pore area of henequen fiber, which contributed to the number of interlocking places with PP. From the results of tensile and impact strength tests, the highest value was observed for the composite reinforced with the henequen fiber treated with EB dose of 10 kGy, decreasing overall as EB dose increased. This tendency was also shown by coefficient of thermal expansion (CTE) measurements, but the value of CTE decreased until 50 kGy, meaning that a large total surface area can provide many interlocking places and so improve adhesion between fiber and matrix. Therefore, it can be concluded that the optimum pore surface area by 10 kGy irradiation contributes to successful mechanical interlocking between fiber and matrix and consequently enhances the mechanical and thermal properties of the composites.     

聚丙烯/抗老化剂复合体系的γ-射线辐照降解研究

研究了聚丙烯(PP)及含有受阻酚类抗氧剂和受阻胺类光稳定剂复合体系的PP复合物经过γ-射线辐照后发生的结构变化及抗老化剂所起作用。实验利用红外光谱(FTIR)和示差扫描量热法(DSC)对PP的结构变化进行了系统表征。研究结果表明,当辐照剂量较小(50 kGy)时,纯PP及其复合物体系均未发生明显降解;当辐照剂量较大(≥50 kGy)时,PP及其复合物的羰基指数迅速提高,二者的结晶温度和熔融温度大幅度降低,说明PP发生了严重降解。在相同γ-射线辐照剂量条件下(≥50 kGy),PP复合物的羰基指数高于纯PP,而结晶温度以及熔融温度低于纯PP,表明高辐照剂量下抗老化剂复合物的存在不但没有阻止聚丙烯的降解,反而加快了降解的速率。     

Enhancing mechanical properties of prevulcanized natural rubber latex via hybrid radiation and peroxidation vulcanizations at various irradiation doses

At present, there are three popular vulcanization processes being used in natural rubber latex industries, which are sulfur, radiation and peroxide vulcanization. Sulfur vulcanization produced products with superior mechanical properties compared to radiation and peroxide vulcanization. This paper discussed the effect of gamma irradiation dose on hybrid radiation and peroxidation vulcanizations in improving the mechanical properties of radiation vulcanized natural rubber latex (RVNRL). Latex compounding formulations are developed based on 2.5?parts per hundred rubber (phr) of hexanediol diacrylate (HDDA) as the sensitizer, 0.1?phr of tert-butyl hydroperoxide (t-BHPO) as the co-sensitizer and 2.5?phr of Aquanox LP antioxidant. The RVNRL was prepared and irradiated at various gamma radiation doses of 2, 4, 6, 8, 10 and 12?kiloGray (kGy). The rubber film obtained from irradiation at 6?kGy had tensile strength, modulus @ 500% and modulus @ 700% of 27.0, 3.0 and 11.0?MPa, respectively, which is more than 37% increment compared to the control film. Besides, the crosslink percentage of the rubber film showed 4% increment from 90% to 94%.     

Effect of Fiber Surface Modification on the Interfacial and Mechanical Properties of Kenaf Fiber-Reinforced Thermoplastic and Thermosetting Polymer Composites

The surfaces of kenaf fibers were treated with three different silane coupling agents. 3-glycidoxypropyltrimethoxy silane (GPS), 3-aminopropyltriethoxy silane (APS), and 3-methacryloxypropyltrimethoxy silane (MPS). Among them, the most effective one for the property improvement was GPS when it was applied to the kenaf fiber surfaces at 0.5 wt%. Thermoplastic polypropylene (PP) and thermosetting unsaturated polyester (UPE) matrix composites with chopped kenaf fibers untreated and treated at different GPS concentrations from 0.1 wt% to 5 wt% were fabricated using compression molding technique. The present study demonstrates that the interfacial, flexural, tensile, and dynamic mechanical properties of both kenaf/PP and kenaf/UPE composites importantly depend on the GPS treatments done at different concentrations. The greatest property improvement of both thermoplastic and thermosetting polymer composites was obtained with the silane treatment at 0.5 wt% and the mechanical properties were comparable with E-glass composites prepared the same polymer matrix under the corresponding fiber length and fiber loading. The results also agreed with each other with regard to their interfacial shear strength, flexural properties, tensile properties, storage modulus, with support of fracture surfaces of the composites.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

Kenaf/polypropylene biocomposites: effects of electron beam irradiation and alkali treatment on kenaf natural fibers

Thermal and dynamic mechanical properties of kenaf natural fiber reinforced polypropylene (PP) biocomposites were examined to compare the effects of natural fiber treatment by electron beam irradiation (EBI) and alkalization. The alpha cellulose contents, the functional groups on the surfaces and the thermal stability of the untreated and treated kenaf fibers were studied. Kenaf fiber/polypropylene(PP) biocomposites were fabricated by means of a compression molding technique using chopped kenaf fibers treated with electron beam (EB) dosages of 100, 200, 500 kGy or with NaOH concentrations of 2, 5, 10 wt%, respectively. The thermal stability, the dynamic mechanical and the interfacial properties of untreated and treated kenaf/PP biocomposites were also investigated through a thermogravimetric analysis, a dynamic mechanical analysis and a fractographic observation, respectively. The results show that the characteristics of kenaf fibers and biocomposites depended on the different treatment level with the EB dosages or on the NaOH concentrations used. In this study, the modification of kenaf fiber surfaces at 200 kGy EBI and treatment with 5 wt% NaOH was most effective for improving the performance of kenaf/PP biocomposites. This study suggests that EBI can be used for modification of natural fiber as an environmentally friendly process and contribute to an improvement in the performances of kenaf/PP biocomposites.     

Effect of fiber content and surface treatment on the mechanical properties of natural fiber composites produced by rotomolding

In this study, natural fibers (agave, coir, and pine) were surface treated with maleated polyethylene (MAPE) with two main objectives: (1) to improve the mechanical properties of natural fiber composites produced by rotational molding and (2) to increase the fiber content in the composite. The rotomolded composites were produced at 0, 10, 20, 30, and 40% wt. of fiber contents (treated or untreated) and characterized in terms of morphology and mechanical properties (hardness, impact, tension, and flexion). The results showed that MAPE surface treatment was more successful for agave and coir than for pine fibers due to their respective chemical composition. In general, surface treatment led to better fiber distribution and a more uniform composite morphology allowing the possibility to use higher fiber contents in rotational molding. At low fiber contents (10 and 20% wt.), the mechanical properties were improved using treated fiber composites (TFC) compared to the neat polymer and untreated fiber composites (UFC). Although the mechanical properties of TFC decreased at high fiber contents (30 and 40% wt.), they were substantially higher (about 160, 400, and 100% for impact, tensile, and flexural properties, respectively) than for UFC.     

The role of interface modification on the mechanical properties of injection-moulded composites from commingled polypropylene/banana granules

Commingled polypropylene (PP)/banana granules were fabricated from slivers by mixing PP fibers and banana fibers by textile equipment. By twisting the sliver, the reinforcing fibers were compacted and bonded with the molten matrix material. PP/banana composites were prepared from commingled PP/banana granules by injection moulding method with special reference to the effect of maleic anhydride modified polypropylene (MAH-PP) concentration. The mechanical properties of the composites were found to depend on the concentration of MAH-PP. The tensile and flexural properties of the composites increased with the addition of MAH-PP up to 2 wt%. After 2 wt% addition of MAH-PP, these properties tend to be stabilized. On the other hand the unmodified composites showed the maximum impact strength. Fourier transform infrared spectroscopic (FTIR) analysis of the MAH-PP modified composites showed evidence of a chemical bridge between the hydroxyl group of the banana fiber and maleic anhydride of the MAH-PP through an esterification reaction. The feature peak of the esterification occurred in the range ～ 1743 cm^?1. In order to confirm the esterfication reaction further, FTIR spectra of the banana microfibrils and MAH-PP modified PP/banana microfibril composites were taken and compared. The tensile fracture surfaces of the unmodified and MAH-PP modified PP/banana composites were studied by scanning electron microscopy (SEM). An improvement in adhesion between the fiber and the matrix was observed in the case of MAH-PP modified composites. Two different processing methods, both injection and compression mouldings were performed to prepare the PP/banana composites. Tensile properties of the composites prepared by these two methods were compared. The enhancement of tensile properties for injection-moulded composites compared to the compression-moulded composites is owing to the occurrence of orientation, better mixing and interaction between the fiber and the matrix during injection moulding. Finally, experimental results of the tensile properties of the injection-moulded composites have been compared with theoretical predictions.     

Metal adsorption of gamma-irradiated carboxymethyl cellulose/polyethylene oxide blend films

Blend films of different ratios of carboxymethyl cellulose (CMC)/polyethylene oxide (PEO) were prepared by the solution casting method. To investigate the effect of irradiation on all properties of prepared blend, it was exposed to different gamma irradiation doses (10, 20, and 30?kGy). Physical properties such as gel fraction (GF) (%) and swelling (SW) (%) were investigated. It was found that the GF (%) increases with increasing irradiation dose up to 20?kGy, while SW (%) decreases with an increase in the irradiation doses for all blend compositions. Moreover, the structural and mechanical properties of the prepared films were studied. The results of the mechanical properties obtained showed that there is an improvement in these properties with an increase in both CMC and irradiation dose up to 20?kGy. The efficiency of metal ions uptake was measured using a UV spectrophotometer. The prepared films showed good tendency to absorb and release metal ions from aqueous media. Thus, the CMC/PEO film can be used in agricultural domain.     

Structural and optical modifications in gamma-irradiated polyimide/silica nanocomposite

The structural and optical properties of thin films of polyimide composites with nanosilica particle content of 15?wt%, prepared via sol–gel process, were studied as a function of the gamma dose. The resultant effect of gamma irradiation on the properties of polyimide/silica nanocomposite has been investigated using X-ray diffraction and UV spectroscopy. Absorption and reflectance spectra were collected by a spectrophotometer giving UV-radiation of wavelength range 200–800?nm. The optical data obtained were analyzed and the calculated values of the optical energy gap exhibited gamma dose dependence. The direct optical energy gap for the nonirradiated polyimide/silica nanocomposite is about 2.41?eV, and increases to a value of 2.65?eV when irradiated with gamma doses up to 300?kGy. It was found that the calculated refractive index of the polyamide/silica increases with the gamma dose in the range 50–300?kGy.     

Influence of Fiber Surface Treatment on Mechanical Properties of CF/PET Composites

Carbon fiber (CF) / poly (ethylene terephthalate) (PET) composites were prepared with various contents (2–15wt%) of short carbon fibers. To investigate the effect of surface treatment of the CF on the mechanical properties of the composites, three specimens were prepared; those with short carbon fibers (called SCF), short carbon fibers oxidized with nitric acid (called NASCF) and the fibers oxidized with nitric acid and treated with silane coupling agent (called SCSCF). Flexural, tensile and impact tests were performed to observe mechanical behavior of the specimens. The morphology of the specimens was also studied with a scanning electron microscope (SEM). SCSCF composite had better mechanical properties than the other composites with the same content of carbon fibers since the coupling agent resulted in better interfacial adhesion between the fiber and the matrix.     

Composites from Brazilian natural fibers with polypropylene: mechanical and thermal properties

Brazil has a well established ethanol production program based on sugarcane. Sugarcane bagasse and straw are the main by-products that may be used as reinforcement in natural fiber composites. Current work evaluated the influence of fiber insertion within a polypropylene (PP) matrix by tensile, TGA and DSC measurements. Thus, the mechanical properties, weight loss, degradation, melting and crystallization temperatures, heat of melting and crystallization and percentage of crystallinity were attained. Fiber insertion in the matrix improved the tensile modulus and changed the thermal stability of composites (intermediary between neat fibers and PP). The incorporation of natural fibers in PP promoted also apparent T _c and ΔH _c increases. As a conclusion, the fibers added to polypropylene increased the nucleating ability, accelerating the crystallization process, improving the mechanical properties and consequently the fiber/matrix interaction.     

Effect of Carbon Nanotubes on the Mechanical Properties of Polypropylene/Wood Flour Composites: Reinforcement Mechanism

Maleic anhydride grafted polypropylene (PP-g-MA) was employed as the compatibilizer and carbon nanotubes (CNTs) or hydroxylated CNTs as reinforcements for polypropylene/wood flour composites. The results showed that when the PP-g-MA loading level was 10 wt%, the bending strength, tensile strength, Izod notched impact strength, and elongation at break of PP-wood composites were enhanced by 85% (66.3 MPa), 93% (33.7 MPa), 5.8% (2.01 kJ/m²), and 64% (23%), respectively, relative to the uncompatibilized composites. The introduction of pristine CNTs only improved slightly the overall mechanical properties of the compatibilized composites due to poor interfacial compatibility. Unlike CNTs, incorporating hydroxylated CNTs (CNT-OH) could significantly improve all of the mechanical properties; for instance, at 0.5 wt% CNT-OH loading, the flexural strength and tensile strength reached 68.5 MPa, and 40.4 MPa about 6.6% higher than that for the composites with the same CNT loading. Furthermore, CNT-OH also remarkably enhanced the storage modulus. Contact angle and morphology observations indicated that the increases in mechanical properties could be attributed to the improvements of interfacial interactions and adhesions of CNTs with the matrix and fillers.     

Comparative experimental studies on the mechanical and degradation properties of natural fibers reinforced polypropylene composites

Coir/silk fiber-reinforced polypropylene (PP) based unidirectional composites (40 wt.%) were manufactured by compression molding. Coir/silk fibers and PP sheets were treated with ultraviolet radiation at different intensities and then composites were fabricated. It was found that mechanical properties of irradiated silk/irradiated PP composites were found to increase significantly compared to the untreated ones and even higher than that of irradiated coir/irradiated PP composites. Soil degradation tests indicated that irradiated coir/irradiated PP composites significantly lost much of its mechanical properties, but irradiated silk/irradiated PP composites retained their strength of its original integrity. Scanning electron microscopy and water uptake of both types of composites were also investigated.     

Mechanical Properties and Morphology of Polypropylene/Polypropylene-g-Maleic Anhydride/Long Glass Fiber Composites

Long glass fiber (LGF)-reinforced polypropylene (PP) was prepared using a self-designed impregnation device. The effect of dicumyl peroxide (DCP) and maleic anhydride (MA) content on the compatibilizer, PP grafted with maleic anhydride (PP-g-MA), was investigated by means of scanning electron microscopy (SEM) and mechanical properties. The experimental results demonstrated that the increase of DCP and MA could effectively improve the interfacial interaction between PP and GF. Good interfacial adhesion between PP and GF in PP/ PP-g-MA /LGF composites was observed from SEM studies for the higher contents of MA. The best mechanical properties of PP/ PP-g-MA /LGF(30%) composites were obtained when the content of DCP and MA were 0.4 and 0.8 wt%, respectively. The storage modulus of the PP/PP-g-MA/LGF composites increased and then decreased with the content of MA. When the content of MA was 0.8 wt%, tan δ had the lowest value, indicating that the corresponding composites had the best compatibility.     

Mechanical and tribological enhancement of polyoxymethylene-based composites with long basalt fiber through melt pultrusion

Abstract

The polyoxymethylene (POM)/basalt fiber composites were prepared by use of long fiber-reinforced thermoplastic technology through melt pultrusion. The mechanical and tribological properties, morphology, and thermal stability of the resulting composites were investigated. The composites exhibit significant improvements in tensile, flexural, and notched impact strength. These mechanical strength and toughness are dependent on the fiber content over the full range of the study. The residual fiber length and distribution in the injection-molded specimens were characterized. The prominent reinforcement effect of basalt fiber on POM is derived from the supercritical fiber length, which is much longer than that of the short fiber-reinforced ones and thus makes the composites take full advantage of the strength of the reinforcing fibers. The Kelly–Tyson model was used to predict the ultimate tensile strength of POM composites using the measured values of residual fiber length in the matrix, but the deviations were observed at the high contents of basalt fiber. The morphologic investigation indicates that the fiber pullout and fiber breakage both contribute energy dissipation to the tensile fracture of the composites. The tribological characterization indicates that the friction coefficients and specific wear rates of POM composites also decrease remarkably. Such an improvement of tribological performance is due to the presence of the high wear-resistant basalt fibers on the top of the worn surface bearing the dynamic loadings under sliding. Moreover, the dynamic mechanical analysis reveals that the storage moduli of the composites increase with increasing the fiber content, whereas the loss factors present an opposite trend.     

Banana fiber strands–reinforced polymer matrix composites

Banana fiber (BF)-reinforced low-density polyethylene (LDPE) unidirectional composites were fabricated by the compression molding process with 40 wt% fiber loading. The fibers were modified with methylacrylate (MA) mixed with methanol (MeOH) along with 2% benzyl peroxide under thermal curing method at different temperatures (50–90 °C) for different curing times (10–50 min) in order to have better compatibility with the matrix. The effect of fiber surface modification on the mechanical properties (tensile and impact properties) of the composites were evaluated. Monomer concentration, curing temperature, and curing time were optimized in terms of polymer loading and mechanical properties. The mechanical properties were found to be improved based on the improved interaction between the reinforcement and the matrix. Optimized BFs were again treated with 2–5 wt% starch solutions and composites made of 4% starch treated BF showed the highest mechanical properties than that of MA treated composites. Scanning electron microscopy (SEM) was performed to get an insight into the morphology of the composites. Water uptake and soil degradation test of the composites were also investigated.     

Fe2O3 nanoparticles dispersed unsaturated polyester resin based nanocomposites: effect of gamma radiation on mechanical properties

ABSTRACT

In this work, unsaturated polyester resin (UPR) matrix based nanocomposite was fabricated using synthesized Fe₂O₃ nanoparticle as reinforcement and methyl ethyl ketone peroxide as curing agent by solution casting method. The Fe₂O₃ nanoparticles were synthesized using the sol–gel method and the formation of nanoparticle was confirmed by X-ray diffraction, Scanning electron microscope, Energy dispersive spectrometry analysis. Interactions between metal oxide nanoparticles and polymer molecules in fabricated nanocomposite were investigated by Fourier transform infrared spectrometer analysis. Pure UPR and Fe₂O₃/UPR composite were irradiated with various gamma radiation doses (0–15?kGy). At the 0?kGy (without radiation), the nanoparticles loaded composite showed better mechanical properties (increased in tensile strength and Young’s modulus and decreased in elongation) compared to that of pure UPR sheet. At the 5?kGy radiation dose, the tensile strength and Young’s modulus were further increased; whereas, the elongation was decreased in both samples.     

Structure and Properties of Glass Fiber Reinforced Polypropylene/Liquid Crystal Polymer Blends

A liquid crystal polymer (LCP) was used to improve the physical properties of glass fiber reinforced polypropylene (GFRPP). The LCP was beneficial to improve the mechanical and heat resistant properties of the GFRPP/LCP composite. Compared with the GFRPP with 30% (w%) glass fiber (GF), the yield strength and the impact strength for the GFRPP/LCP composites increased by 62.7% and 18.1%, respectively, with a 6.8°C increase in the Vicat softening temperature for a 5% LCP addition to the GFRPP composites. The crystallinity of the polypropylene (PP) matrix for the GFRPP/LCP composites increased for 5% LCP and then decreased with increasing the LCP content. The γ-phase crystals for the PP matrix occurred in the shear layer of the injection molded GFRPP/LCP samples. The improved adhesion interface between the GF and the PP matrix was beneficial to reinforce and toughen the GFRPP/LCP composites with a small addition of the LCP.