The effect of adding virgin material or extra stabilizer on the recyclability of polypropylene as studied by multi-cell imaging chemiluminescence and microcalorimetry

The effect of adding virgin material or new stabilizers on the recyclability of polypropylene (PP) was determined. Stabilized PP was subjected to oven ageing at 130 °C for 100, 250 or 500 h before and after upgrading with virgin material (0, 20, 50, 80 or 100%) or additional stabilizer during reprocessing. The effect of upgrading recycled PP with extra stabilizer or virgin material was determined by measuring the elongation at break, yellowness change, oxidation induction time (OIT) or total luminous intensity (TLI) by chemiluminescence (CL) techniques. Selected specimens were analysed by microcalorimetry (MC).It has been shown that upgrading recycled PP with virgin material was not effective. Adding 80% virgin material did not increase the lifetime more than adding 20% virgin material. This indicates that a small amount of recycled material can induce degradation by contamination. Adding extra stabilizers instead of virgin material was much more effective. Of all techniques used the OIT as determined with CL showed a clear difference in residual stability of differently treated materials and seems to be the most valuable analytical method to determine the recyclability of PP. A comparison between CL and MC shows that MC is sensitive enough for measuring the solid-state oxidation of stabilized PP. Slightly lower OITs were detected by MC probably associated with the static atmosphere used during the measurements. The TLI method is not suitable to determine the degradation state of to be recycled material.     

Irradiation ageing of CSPE/EPR control command electric cables. Correlation between mechanical properties and oxidation

In this paper, correlations between the elongation at break and the oxidation of chlorosulfonated polyethylene and ethylene propylene rubber (EPR) polymers in instrumentation and control cables irradiated at different dose rates are brought to evidence. During irradiation, the following phenomena are observed: an increase of oxygen consumption, a degradation of the mechanical properties and a reduction of the oxidation induction time (OIT) measured for EPR.

A correlation between the mechanical properties and the OIT of the EPR has only been established in the case of irradiation at low dose rate. This reveals a difference in the oxidative degradation process at low and high dose rates. This study shows the possibility to assess the ageing of electric cables installed inside nuclear power plants by OIT measurements.     

Ageing of polyethylene at raised temperature in contact with chlorinated sanitary hot water. Part I - Chemical aspects

In France, hot water quality control inside buildings is occasionally assured by disinfection treatments using sodium hypochlorite (between 0.5 and 1 ppm residual free chlorine). This disinfectant is a strong oxidizer and it could interact with metallic and polymer pipes used in hot water systems. To assess the long-term performance of these pipes, it is then necessary to study the impact of these treatments on the material behaviour, in particular for polymeric materials, even at relatively low disinfectant concentrations as used in potable water treatments. The objective of this work was to study the influence of sodium hypochlorite concentration on PERT/Al/PERT (PolyEthylene Raised Temperature) pipe degradation. Pipe samples were filled with chlorinated water solutions (concentrations ranging between 0 and 100 ppm) and maintained in static conditions during 270 days at 70 °C. The antioxidant depletion profile through a PERT wall was monitored using the oxidation induction time (OIT) method, which is a conventional technique of Differential Scanning Calorimetry. Chemical changes on the aged polymer were checked by Infrared Spectrometry. OIT change showed that the PERT stabilizing system was rapidly chemically consumed by the action of chlorinated water at 25 and 100 ppm concentrations. However, PERT degradation was strictly confined to the immediate inner wall. Only a 0.3 mm thick layer (inner part of the pipe) showed significant antioxidant depletion. An increase of the OH and C-O-C infrared bands was also observed on inner part of any samples during ageing which characterize the oxidation of the PERT on the inner wall.     

Chemiluminescence study on the oxidation of several polyolefins—I. Thermal-induced degradation of additive-free polyolefins

Chemiluminescence (CL) has been applied to evaluate the oxidation susceptibility of various polyolefins: low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE) and isotactic polypropylene (i-PP). The intensity of CL emission in inert atmosphere could be related to the previous oxidation level. The thermal stability at 170 °C of the hydroperoxides in LDPE seems to be lower than that in LLDPE or HDPE. The kinetic parameters of the oxidation at 170 °C in oxygen, calculated from CL data, suggest the following stability order: HDPE > LLDPE > LDPEi-PP. The intensity of CL emission was related to the CH₃ content as evaluated by Fourier transform infra-red spectroscopy.     

Quantification of hindered phenols in polyamide 11 during thermal aging

Polyamide 11 films stabilized by Irganox^® 1098, Irganox^® 1010 or Irganox^® 245 were subjected to thermal oxidation at 110 °C. The residual phenol content was assessed by comparing three analytical methods: high performance liquid chromatography (HPLC), determination of the Oxidation Induction Time (OIT) and Onset Oxidation Temperature (OOT) by thermal analyses. Both OIT and OOT are reliable for virgin PA11 after a relevant calibration by HPLC measurement. In the case of oxidized samples, OOT measurements have the benefits of being more easily interpretable than OIT and less time-consuming than HPLC measurements.     

Assessing the progress of degradation in polyurethanes by chemiluminescence and thermal analysis. II. Flexible polyether- and polyester-type polyurethane foams

The thermooxidative and thermal stability of polyether- and polyester-type polyurethane foams were investigated by non-isothermal chemiluminescence (CL), differential scanning calorimetry (DSC) and thermogravimetry (TG). In the presence of air and humidity, the effect of various routes and conditions of polyurethane ageing (induced thermally or by light) on the chemiluminescence, DSC and thermogravimetry patterns was assessed. The rate constants determined from non-isothermal thermogravimetry and chemiluminescence measurements at 250 °C and their not very pronounced dependence on the atmosphere of degradation indicated that depolymerisation of the polyurethane containing the aliphatic polyester and aromatic polyisocyanate moieties preceded or occurred in parallel with thermal oxidation. Under conditions of 50% relative humidity, samples of the polyester-type polyurethane, aged either by light or thermally, as well as specimens of the polyether-type polyurethane, aged by light, gave increased amounts of carbonaceous residue when heated in nitrogen to 550 °C.     

Synthesis of polymeric antioxidants based on ring-opening metathesis polymerization (ROMP) and their antioxidant ability for preventing polypropylene (PP) from thermal oxidation degradation

Norbornene derivatives 1-5 bearing hindered phenol groups were synthesized and undergone ring-opening metathesis polymerization (ROMP) with Grubbs 1st generation catalyst to prepare the corresponding polymeric antioxidants. After hydrogenation with p-toluenesulfonylhydrazide (TSH), polymeric antioxidants with saturated polymer chain were prepared. The resulting polymeric antioxidants were characterized by gel permeation chromatography (GPC), ¹H NMR and differential scanning calorimetry (DSC). As to polymerization activity, monomer 1 had the highest ROMP activity, while monomer 5 could not undergo homopolymerization due to the steric hindrance. The antioxidant ability of these polymeric antioxidants which was determined by oxidation induction temperature (OIT) in polypropylene (PP) system is to protect PP against thermal oxidation. Results showed that the OIT of PP increased obviously when PP was stabilized by the adding of polymeric antioxidants.     

Studies of thermal decay of electropolymerized polypyrrole using in situ surface-enhanced Raman spectroscopy

In this work, the thermal degradation of polypyrrole (PPy) films was investigated by using in situ surface-enhanced Raman spectroscopy (SERS) for the first time. The results indicate that the decay of PPy in conductivity can be ascribed to the loss in oxidation degree and to the shorter conjugation length of PPy upon heating samples from 25 to 75 °C. Continuously raising the temperature of the sample from 75 to 125 °C results in serious decay. The oxidation degree of PPy is significantly decreased correspondingly. However, the peak assigned to the CC backbone stretching becomes broader due to the thermal decomposition of PPy. At temperatures of samples higher than 125 °C, PPy films lose their conducting properties and no characteristic peaks of oxidized PPy related to the oxidation degrees can be observed. Moreover, the peak of the CC backbone stretching completely disappear due to the complete decomposition of PPy.     

Investigation of antioxidant and electron beam radiation effects on the thermal oxidation stability of low-density polyethylene

Effect of various antioxidants on the thermal oxidation stability of LDPE and X-LDPE has been investigated. To achieve this purpose, miscellaneous commercial grade antioxidants such as Irganox 1010, Irganox1076, Irgafos168, Irganox B225, and Chimassorb 944 were selected. Then, formulations based on different content of antioxidant were prepared. The samples were crosslinked by exposure to electron beam irradiation. To assess the thermal oxidation stability of samples, oxidation induction time (OIT) test was accomplished on both the irradiated and unirradiated specimens. Ageing tests were carried out in order to evaluate the thermal oxidation stability of irradiated X-LDPE. The results indicate that Irganox 1010 is the most effective antioxidant amongst the selected ones, concerning thermal oxidation stability of LDPE, before and after aging test.     

Phenolic prepreg waste as functional filler with antioxidant effect in polypropylene and polyamide-6

Milled phenol-formaldehyde glass-fibre scrap (prepreg) was mixed with polypropylene (PP) and polyamide-6 (PA6). The oxidation induction time (OIT) of PP/prepreg composite measured by both chemiluminescence (CL) and Differential Scanning Calorimetry (DSC) was significantly longer than the oxidation induction time of unstabilised base PP. In addition, mechanical testing showed that the prepreg filler stabilised both PP and PA6 towards oxidation during long-term accelerated ageing. Headspace-gas chromatography/mass spectrometry (HS-GC/MS) showed that PP/prepreg composites emit somewhat larger amounts of volatile compounds compared to the reference PP/glass fibre composites, while the amount of volatile components emitted from PA6/prepreg composites was similar to the reference PA6/glass fibre composites. The new prepreg composites could have potential in thermally demanding applications especially if a secondary phosphite stabiliser is added to further increase the oxidative stability through synergy effects.     

The effect of UV light on the thermooxidative stability of linear low density polyethylene films crosslinked by ionizing radiation

The effect of ultraviolet (UV) light on the thermooxidative stability of Linear Low Density Polyethylene(LLDPE) films was studied. LLDPE was stabilized with phenolic type antioxidant known as Irganox 1010, hindered amine light stabilizer known as Chimmasorb 944 and phenolic type gamma stabilizer. The influence of these additives on the thermooxidative stability of gamma and UV irradiated LLDPE were investigated by isothermal Differential Scanning Calorimeter (DSC). The oxidation induction time (OIT) experiments indicate that antirad free LLDPE films which contains antioxidant and UV stabilizer are more sensitive to gamma and UV radiation. On the other hand, films which contain antirad and irradiated to different doses of γ-radiation demonstrated improved thermooxidative stability.     

Studies on the thermal ageing of organic coatings

The ageing of organic protective coatings depends on environmental impacts and is associated with a variety of ichemical and physical processes. The results of former thermal ageing studies indicate that evaporation and polymer degradation are the decisive processes for changes in coating properties. For the verification of these assumptions the impact of - the thermal exposure temperature T_L and - the length of the exposure time t_L on properties of clear lacquer coatings was determined by further studies. The gradation of T_L was aimed at creating conditions where on the one hand only evaporation processes occur, while on the other hand evaporation and polymer degradation reactions occur in parallel. The objective was to find the time t_L and the temperature T_L at which degradation starts to prevail.     

Photodegradation of polyethylenes: Comparative effect of Fe and Ca-stearates as pro-oxidant additives

The effect of iron and calcium stearates on the degradation of polyethylene (LDPE and LLDPE), under natural and artificial exposure, has been studied. The activity of stearates has been evaluated by chemiluminescence and FTIR of polyethylenes. The analysis of the molecular weight changes and content of degradation products identified by GC-MS during ageing process confirmed their pro-degrading activity. Films containing stearates exhibited lower CL emission, and revealed the higher efficiency of Fe-Stearate compared to Ca-Stearate in decomposing hydroperoxides, leading to higher degradation during processing. The results were confirmed by TGA analysis, where the weight loss onset and T_max shifted to lower temperatures in polyethylenes with incorporation of Fe- and Ca-stearates compared to pure polymers.Polyethylenes were outdoor and accelerated exposed, and CL measured at different period of times. Chemiluminescence temperature-ramping tests under nitrogen showed the formation of a peroxide peak at lower temperature, and a significant increase in carbonyl index for PE containing stearates was found by FTIR. The results were supported by GC-MS, where the concentration of extracted products identified in the polyethylenes containing Fe-stearate was significant, and a much greater decrease in molecular weight was determined by GPC, which confirmed the development of degradation for polyethylenes with Fe-Stearates in comparison to pure or Ca-stearate polyethylenes.     

Studies on thermal, thermal ageing and morphological characteristics of EPDM-g-VTES/LLDPE

A novel graft copolymer of vinyltriethoxysilane onto ethylene propylene diene terpolymer has been developed by grafting varying contents of VTES using dicumyl peroxide as an initiator in a twin-screw extruder. Grafting of VTES and EPDM has been ascertained using FTIR. The EPDM-g-VTES developed has been blended with different weight percentage of linear low density polyethylene [LLDPE] by melt mixing. Thermal, thermal ageing and morphological behaviour of the blends are studied with respect to the effect of blend composition, static vulcanization and dynamic vulcanization with varying quantities of VTES and LLDPE. The incorporation of silane moiety onto EPDM raises the inception and final decomposition temperature. The stability EPDM-g-VTES/LLDPE blend increases with increase in concentration of EPDM-g-VTES due to thermally stable Si-O-Si linkage. It was ascertain from SEM micrograph that EPDM-g-VTES/LLDPE blends lead to formation of interpenetrating crosslinked network during hot water treatment and by treatment with DCP, respectively. The linear, statically vulcanized, dynamically vulcanized and filled blends of EPDM-g-VTES/LLDPE have been characterized to assess the suitability of the blends for high performance applications. In addition, it is also observed that the incorporation of fillers improves thermal stability of the blends.     

Depletion mechanism of antioxidants in MDPE-clay nanocomposites under thermal aging

The depletion behavior of two types of hindered phenolic antioxidants (AO), Irganox^® 1010 (I-1010) and Irganox^®1076 (I-1076), in medium density polyethylene (MDPE)/nanoclay composite was evaluated by incubating samples in a forced air oven at 85 °C. The presence of 4 wt% nanoclay accelerated the depletion of both types of AO, particularly at the surface region of the sample. However, the depletion mechanism in the interior of sample was governed by the AO molecular structure. For samples containing the bulky Irganox®1010, OIT decreased exponentially with aging time consistent with a first order reaction. In contrast, an increase of OIT was detected in first 60 days of heat aging for sample containing I-1076 and afterward the OIT decreased slowly with aging time. The hypothesis for the initial increase of OIT is that the relatively small and linear structure of I-1076 may enable it to be trapped inside the nanoclay galleries and then subsequently released into the polymer matrix during heat aging.     

Novel nanocomposite based on EVA/PHBV/[60]Fullerene with improved thermal properties

A novel nanocomposite was prepared from ethylene-co-vinyl acetate copolymer (EVA) and poly-3-hydroxy butyrate-co-valerate (PHBV) in combination with small amounts of [60]Fullerene (C₆₀). The thermal degradation as well as the incorporation effect of C₆₀ on the thermo-oxidative decomposition of EVA/PHBV/C₆₀ nanocomposites was investigated using thermogravimetric analysis (TGA). In order to assess the level of stabilization of nanocomposites, the oxidation induction time test was also determined. The obtained results indicated that the dispersion of C₆₀ even at low loading (0.3, 0.5 and 0.7 wt.%) exerts a significant increase on the thermal stability properties of nanocomposite. The oxidation induction time values of nanocomposites were remarkably increased with the increase of C₆₀ amounts. Surprisingly, the oxidation induction time of EVA/PHBV/C₆₀ (0.3 wt.%) is 1643 s higher than that of unfilled EVA/PHBV blend.The flammability properties investigated in pyrolysis combustion flow calorimetry (PCFC) showed that the addition of C₆₀ could prolong the time to peak of Heat Release Rate (pHRR) of around 30 °C compared to EVA/PHBV blend. It was demonstrated that C₆₀ is inhibitor of the thermal and thermo-oxidative degradation of EVA/PHBV blend.     

A chemiluminescence study on thermal and photostability of ethylene/α-olefin copolymers synthesized with rac-Et(Ind)2ZrCl2/MAO catalyst system

Copolymers of ethylene and α-hexene or α-octadecene were synthesised, and the relationship between their degradation and the type and content of comonomer was investigated by chemiluminescence, FTIR and thermogravimetric analysis. A clear effect of the length of branches on the thermal behaviour of copolymers was found. The insertion of octadecene caused the formation of a higher content of oxidised species in those copolymers. It may be related to the increase of length of branching which favoured the scission of the carbon–carbon bonds to form alkyl radicals in the earlier stages. It was observed that thermal stability decreased as the comonomer was incorporated. The isothermal CL curves under oxygen exhibited double stage, oxygen independent and oxygen diffusion controlled reactions. The intensity of CL of second stage, decreased and shifted to longer time as the comonomer content increased. This effect was attributed to crosslinking processes which are favoured with the increase of branching degree. Otherwise, for copolymers with high comonomer content, the chemiluminescence intensity enhanced and shifted to shorter time. It was associated to the decrease of the molecular weight, and as consequence, more reactive terminal groups which drives to the promotion of the initiation of thermal oxidation.Copolymers were UV-exposured and CL measured at different irradiation period of times. From the beginning, CL intensity slightly increased with time, followed by a drastically enhancement of emission intensity, and enhancement of chemiluminescence decay rate values, as result of degradation of samples and the higher mobility of peroxides to recombine. The results were supported by FTIR and TGA analysis, which revealed the higher degree of degradation for the copolymers as the comonomer content increased.     

Thermal oxidative degradation of polypropylene-containing pro-oxidants

The thermal degradation of polypropylene-containing pro-oxidants was studied by determining the oxidation induction time (OIT) and by assessing the activation energy (E _a) estimated from thermogravimetric analysis. Polypropylene (PP) was prepared with different concentrations of two pro-oxidants, polyacetal (POM) and d₂w^®. The pro-oxidants accelerated the oxidation process of oxidation of PP in the presence of oxygen; however, there is little change in the values of the OIT in compositions with different concentrations of d₂w^®. For PP/POM blends, the volatile low molecular mass compounds, primarily from POM-derived formaldehyde, accounted for the decrease in E _a with the increasing POM concentration.     

Antioxidant behavior of a novel sulfur-bearing hindered phenolic antioxidant with a high molecular weight in polypropylene

A novel sulfur-bearing hindered phenolic antioxidant with a molecular weight of 1305.9 (SAO) was successfully synthesized via thiol-acrylate Michael addition reaction and its structure was clarified by nuclear magnetic resonance (NMR) and fourier transform infrared spectra (FTIR). The short-term oxidation induction time (OIT) of polypropylene (PP) compounds obtained at 210 °C showed that the OIT value of SAO-containing PP was higher than that of PP using Chinox 1035 with a molecular weight of 642.9 as a stabilizer. Long-term accelerated thermal aging test of PP compounds in an air oven at 150 °C, however, exhibited that the aging resistance of SAO-stabilizing PP was inferior to that of 1035-containing PP, quite contrary to their respective short-term effect on PP stabilization. The possible reasons of this contradiction were discussed from the viewpoint of the antioxidants' molecular structure and the limitations of the OIT approach in lifetime prediction.