Polypropylene fabrics padded with microencapsulated ammonium phosphate: Effect of the shell structure on the thermal stability and fire performance

Three types of microcapsules of di-ammonium hydrogen phosphate (DAHP) with different polymeric shells were evaluated as flame retardants in commercial polyurea padding for textiles. Encapsulated FR agent has the advantage of being compatible with the polymer matrix. The thermal degradation for the three types of DAHP microcapsules shows that our microcapsules act as intumescent fire retardants. The reaction to fire of polypropylene fabrics padded with FR polyurea loaded with neat DAHP or microencapsulated DAHP was studied with the cone calorimeter as a fire model.     

Influence of core materials on thermal properties of melamine-formaldehyde microcapsules

A series of melamine-formaldehyde microcapsules as an intrinsic intumescent system was prepared by an in situ polymerization. The structural and thermal properties of the resultant microcapsules were studied. The surface morphology and chemical structure of microcapsules were investigated using scanning electron microscope (SEM), and Fourier-transform infrared spectroscope (FT-IR), respectively. The thermal properties of samples were investigated by thermogravimetric analysis (TGA) and by differential scanning calorimetry (DSC). The results showed that the thermo-physical properties are strongly dependant on the nature core content and the synthesis conditions. From the thermal analysis, it was concluded that microcapsules containing di-ammonium hydrogen phosphate exhibits characteristics of an intumescent system during their thermal degradation and could be interpreted due to the interaction between phosphate and melamine.     

A general approach to creating soluble catalytic polymers heterogenized in microcapsules

A general method for preparing site-isolated polymeric catalysts is presented. Linear chloromethyl and azide polymers have been sequestered within polyurea microcapsules and small molecule catalysts soaked through the shell walls to functionalize the soluble polymers. Reaction onto each type of support is quantitative and MacMillan, DMAP, and TEMPO test catalysts are shown to have faster reaction rates than the analogous resin-supported catalysts.     

Ultrasound-Assisted Microencapsulation of Soybean Oil and Vitamin D Using Bare Glycogen Nanoparticles

Ultrasonically synthesized core-shell microcapsules can be made of synthetic polymers or natural biopolymers, such as proteins and polysaccharides, and have found applications in food, drug delivery and cosmetics. This study reports on the ultrasonic synthesis of microcapsules using unmodified (natural) and biodegradable glycogen nanoparticles derived from various sources, such as rabbit and bovine liver, oyster and sweet corn, for the encapsulation of soybean oil and vitamin D. Depending on their source, glycogen nanoparticles exhibited differences in size and ‘bound’ proteins. We optimized various synthetic parameters, such as ultrasonic power, time and concentration of glycogens and the oil phase to obtain stable core-shell microcapsules. Particularly, under ultrasound-induced emulsification conditions (sonication time 45 s and sonication power 160 W), native glycogens formed microcapsules with diameter between 0.3 μm and 8 μm. It was found that the size of glycogen as well as the protein component play an important role in stabilizing the Pickering emulsion and the microcapsules shell. This study highlights that native glycogen nanoparticles without any further tedious chemical modification steps can be successfully used for the encapsulation of nutrients.     

Microencapsulation of bisphenol-A bis (diphenyl phosphate) and influence of particle loading on thermal and fire properties of polypropylene and polyethylene terephtalate

Microencapsulated flame retardant, bisphenol-A bis (diphenyl phosphate) (BDP), with a silane shell was prepared by sol–gel process with the goal of incorporating them in polymeric matrices by melt blending to improve the flame retardancy of isotactic polypropylene (iPP) and polyethylene terephtalate (PET). The influence of the loading content on thermal transitions has been studied by differential scanning calorimetry (DSC), the thermal stability of the polymer/microcapsules composites has been assessed by thermogravimetric analysis (TGA) and cone calorimetry has been used to study the fire reaction. It was noticed that the microcapsules have a limited influence on the thermal transitions of iPP matrix, but a decrease of the melting and glass transition temperatures was detected for the PET microcomposites. TGA results showed that the addition of microcapsules could improve char formation of the PET systems both in nitrogen and in air atmospheres, whereas only a small improvement of the thermal stability was detected in oxidative atmosphere for the iPP samples. Furthermore, cone calorimeter experiments show that the incorporation of microcapsules in the iPP gives almost no improvement in the iPP fire reaction. However, the microcapsules act as flame retardant in PET reducing the heat release rate during the combustion and the total heat evolved. Therefore, microcapsules can act as a char promoter agent to enhance the fire resistance in the case of PET.     

Cytoprotective Alginate/Polydopamine Core/Shell Microcapsules in Microbial Encapsulation

Chemical encapsulation of microbes in threedimensional polymeric microcapsules promises various applications, such as cell therapy and biosensors, and provides a basic platform for studying microbial communications. However, the cytoprotection of microbes in the microcapsules against external aggressors has been a major challenge in the field of microbial microencapsulation, because ionotropic hydrogels widely used for microencapsulation swell uncontrollably, and are physicochemically labile. Herein, we developed a simple polydopamine coating for obtaining cytoprotective capability of the alginate capsule that encapsulated Saccharomyces cerevisiae. The resulting alginate/ polydopamine core/shell capsule was mechanically tough, prevented gel swelling and cell leakage, and increased resistance against enzymatic attack and UV‐C irradiation. We believe that this multifunctional core/shell structure will provide a practical tool for manipulating microorganisms inside the microcapsules.     

Microcapsules with macroholes prepared by the competitive adsorption of surfactants on emulsion droplet surfaces

We demonstrate a simple, unique method for preparing microcapsules with holes in their shells. Cross-linked polymelamine microcapsules are prepared by the phase-separation method. The holey shell of each microcapsule is synthesized on the surface of an oil-in-water (O/W) emulsion droplet where a water-soluble polymeric surfactant and an oil-soluble surfactant are competitively adsorbed. The water-soluble polymeric surfactant provides a reaction site for shell formation. The oil-soluble surfactant molecules seem to self-assemble while the shells are being formed, so holes appear where they assemble. The critical degree of surface coverage of an emulsion droplet by the water-soluble polymeric surfactant needed to form the holey shells is determined to be 0.90 from theoretical calculations in which competitive adsorption is considered. Theoretical consideration suggests that the size and quantity of the holes in the microcapsule shells are controlled by the composition of the surfactants adsorbed on the surface of an emulsion droplet. This theoretical consideration is confirmed by experiments. The prepared microcapsule with controllable macroholes in its shell has the potential to be used for controlled release applications and can be used to fabricate a microcapsule that encapsulates hydrophilic compounds.     

Biomimetic gelatin-octacalcium phosphate core-shell microspheres

Calcium phosphate/polymeric microparticles synthesized through a biomimetic approach are regarded with increasing interest for their various potential applications, including tissue engineering and regenerative medicine. Herein we report the synthesis and characterization of gelatin/octacalcium phosphate core/shell microspheres. Deposition of the calcium phosphate shell on the polymeric microspheres was obtained through bio-inspired mineralization on the surface of functionalized gelatin microparticles. Gelatin microspheres stabilized by alginate dialdehyde were prepared using an inverse microemulsion. Functionalization was achieved by enriching the microspheres composition with calcium ions or, alternatively, with alendronate, a bisphosphonate widely employed for the treatment of bone diseases. Functionalization and synthesis of the inorganic phase in the microemulsion environment were key factors for the achievement of a complete coating of the microspheres with calcium phosphate. The inorganic shell is constituted of small crystals of octacalcium phosphate, which control gelatin and alendronate release.     

Designing patterned substrates to regulate the movement of capsules in microchannels

Using computational modeling, we simulate the fluid-driven motion of microcapsules on patterned surfaces to establish guidelines for creating simple microfluidic devices for bioassays and multistage chemical reactions. The microcapsules, which consist of an elastic shell and an encapsulated fluid, model biological cells or polymeric particles. We focus on patterned substrates that encompass chemically adhesive and mechanically compliant domains. By probing the interactions between the microcapsules and these patterned surfaces, we determine the factors that control the movement of the capsules along the substrates. Using this information, we optimize the arrangement of the adhesive and compliant surface domains to create robust systems that effectively discriminate between various soft particles moving through the microchannels and "autonomously" direct certain species to specific locations. These findings could facilitate the fabrication of low-cost, portable microfluidic devices for sorting cells or performing fundamental chemical studies.     

Effects of ammonium chloride and heat treatment on residual formaldehyde contents of melamine-formaldehyde microcapsules

Microencapsulated n-octadecane with melamine–formaldehyde resin (MF) shell was synthesized by in situ polymerization. Ammonium chloride was used to reduce the residual formaldehyde content of microencapsulated phase change materials (microPCMs) caused by the inherent characteristics of MF. Moreover, microPCMs were heat-treated at 160 °C for 30 min. The surface morphology of the microPCMs fabricated at various microencapsulation periods was examined, and the shell thickness was measured. The effects of heat treatment on the surface morphology, residual formaldehyde content, phase change properties, and thermal stability of the microcapsules were systematically investigated. The globular surface of microcapsules fabricated at microencapsulation period of 120 min was smooth and compact with an average diameter about 2.2 μm, and the shell thickness was ranged from 30 to 70 nm. The thermal stability of heat-treated microcapsules enhanced significantly as microencapsulation period increased; in addition, the residual formaldehyde content of microcapsules decreased from 125 ± 1 mg/kg to 19 ± 1 mg/kg.     

Synthesis and characterization of microencapsulated dicyclopentadiene with melamine–formaldehyde resins

Microcapsules containing healing agents have been used to develop the self-healing polymeric composites. These microcapsules must possess special properties such as appropriate strength and stability in surrounding medium. A new series of microcapsules containing dicyclopentadiene (DCPD) with melamine–formaldehyde (MF) resin as shell material were synthesized by in situ polymerization technology. These microcapsules may satisfy the requirements for self-healing polymeric composites. The chemical structure of microcapsule was identified by using Fourier transform infrared (FTIR) spectrometer. The morphology of microcapsule was observed by using optical microscope (OM) and scanning electron microscope. Size distribution and mean diameter of microcapsules were determined with OM. The thermal properties of microcapsules were investigated by using thermogravimetric analysis and differential scanning calorimetry. Additionally, the self-healing efficiency was evaluated. The results indicate that the poly(melamine–formaldehyde) (PMF) microcapsules containing DCPD have been synthesized successfully, and their mean diameters fall in the range of 65.2∼202.0 μm when the adjusting agitation rate varies from 150 to 500 rpm. Increasing the surfactant concentration can decrease the diameters of microcapsules. The prepared microcapsules are thermally stable up to 69 °C. The PMF microcapsules containing DCPD can be applied to polymeric composites to fabricate the self-healing composites.     

The Potential of Microencapsulated Self-healing Materials for Microcracks Recovery in Self-healing Composite Systems: A Review

The autonomic self-healing materials based on microcapsules have made major advancements for the repairing of microcracks in polymers and polymer composite systems. Self-healing encapsulated materials have the inborn ability to heal polymeric composites after being damaged by chemical and mechanical progressions. These intelligent micro-encapsulated self-healing materials possess great capabilities for recovering the mechanical as well aesthetic properties and barrier properties of the polymeric structures. Based on real world observations and experimental data, it is believed that microcracks and microcracking in polymeric materials can result because of many chemical and physical routes and is one of the foremost critical issues for polymeric materials. Especially in polymeric coatings, these microcracks can lead towards disastrous failure, and conventional healing systems like patching and welding cannot be used to repair microcracks at such a micro-level. Self-healing materials, especially, capsule based self-healing materials is a new field sought as an alternative to the conventional repairing techniques, requiring no manual intrusion and uncovering. This review covers the basic and major aspects of the microencapsulated self-healing approach like the effect of synthesis parameters on the size of microcapsules, healing efficiency determination, and the potential of the existing developed microencapsulated agents.     

Microencapsulation of dichromate and paracetamol with Eudragit Retard polymers using phase separation by nonsolvent addition

A coacervation technique for microencapsulation using Eudragit Retard polymers [poly(methyl methacrylates) substituted by quaternary ammonium groups] as wall material is described, based upon phase separation using a cold chloroform-cyclohexane mixture together with polyisobutylene as a stabilizer. The effect of various parameters on the nature and properties of the microcapsules of potassium dichromate and paracetamol has been studied, in particular the alteration in wall content and structure and release rate of contents. The microcapsules are discrete, their properties are reproducible, and various degrees of sustained release are obtained.     

Weathering resistance of halogen-free flame retardance in thermoplastics

The influence of weathering on the fire retardancy of polymers is investigated by means of a cone calorimeter test, before and after artificial weathering. The surface degradation was monitored using different techniques (ATR-FTIR, microscopy, colour measurement). Different kinds of polymeric materials were chosen, all as they are used in practice: polycarbonate (PC) blends, polyamide (PA) and polypropylene (PP) flame-retarded with arylphosphate, melamine cyanurate (MC) and intumescent formulation based on ammonium polyphosphate (APP), respectively.All samples show material degradation at the surface due to weathering. No significant weathering influence occurs on the flame retardancy when it is a bulk property, as was observed for aryl phosphates in PC blends and MC in PA. When the fire retardancy is dominated by a surface mechanism, dependence on the duration of weathering is detected: for intumescent formulations based on ammonium APP in PP, a worsening in the formation of the intumescent network was observed.     

Development and characterisation of flame-retardant fibres from isotactic polypropylene melt-compounded with melamine-formaldehyde microcapsules

Intumescent flame-retardant textiles have been developed from flame-retardant microcapsules. The work is based on the synthesis of different melamine-formaldehyde microcapsules containing di-ammonium hydrogen phosphate and/or poly(1,6-hexamethylene adipate) by in-situ polymerisation. Two types of shell have been produced, composed of melamine formaldehyde or melamine formaldehyde-poly(hexamethylene adipate glycol). The microcapsules obtained were melt-compounded at 5%-wt with an isotactic polypropylene matrix using a twin-screw extruder, and multi-filaments have afterwards been spun from the various extrudates. The manufactured fibres were mechanically characterized by measuring their tensile properties, and their thermal properties were investigated by DSC and TGA. Finally, knitted fabrics were processed from the multi-filaments: their flame-retardant properties were evaluated by performing a fire test with a cone calorimeter, and their thermal conductivity measured with a Hot Disk. The different thermal behaviours are discussed in terms of the influence of system formulation on the overall thermal degradation, due to interactions between the different components of the flame-retardant microcapsules. The results showed that for one of the structures, an intrinsic intumescent flame-retardant system has been achieved.     

Synthesis of microcapsules with polystyrene/ZnO hybrid shell by Pickering emulsion polymerization

Polystyrene/zinc oxide (ZnO) hybrid microcapsules having polystyrene as inner shell and ZnO nanoparticles as outer shell were synthesized by Pickering emulsion polymerization method. ZnO nanoparticles were used to form the colloidosomes that worked as the polymerization vessels, where both styrene monomer and crosslink agent were polymerized together. Fourier transform infrared spectra and thermogravimetric thermograms showed the existence of ZnO and polystyrene in the shell of hybrid microcapsules. The hollow structure and the different morphology under various conditions were also observed by field emission scanning electron microscopy. In addition, the shell thickness of hybrid microcapsules increased as the monomer concentration increased. The photoluminescence property of PS/ZnO hybrid microcapsules could be maintained without any noticeable variation by comparing with the pure ZnO particles. It could be reasonably deduced that hybrid hollow microspheres with multifarious polymer as inner shell and ZnO nanoparticles as outer shell would be produced for many applications.     

Core–shell morphology as a model for the study of gas permeation in composite systems

Structured latex particles prepared by emulsion polymerization were used as a model to simulate the interphase region between two phases. Multiphase polymer films comprised of high and low permeability polymers of various compositions were used. The model system consisted of a poly(n-butyl methacrylate) (PBMA) matrix and a discontinuous phase with core and shell morphology. The structured particle had a PBMA core and a vinylidene chloride – n-butyl methacrylate (VDC–BMA) copolymer shell. The shell transport characteristics wer altered by changing the (VDC–BMA) copolymer molar ratio. The physical and transport properties for each individual component were measured. Nitrogen was the probe gas. Films used for permeation experiments were prepared by latex casting. The results showed that the morphology of a heterogeneous polymeric system and the transport characteristics of their components had a considerable effect on the magnitude of the transport properties. Experimental data also showed the dependence of the gas global permeability coefficient on the nature of the simulated interphase region, the shell, and the weight percentage of such interphase in the heterogeneous polymeric films. Upon increasing the VDC content in the VDC–BMA copolymer, the gas permeability decreased. The data were fitted to the electrical analogs of conductivity in composite systems. For the matrix filled with structured particles the overall permeability coefficient could best be described when the individual permeabilities were considered as the inverse resistances in parallel.     

Yolk‐Shell Porous Microspheres of Calcium Phosphate Prepared by Using Calcium L‐Lactate and Adenosine 5′‐Triphosphate Disodium Salt: Application in Protein/Drug Delivery

A facile and environmentally friendly approach has been developed to prepare yolk‐shell porous microspheres of calcium phosphate by using calcium L ‐lactate pentahydrate (CL) as the calcium source and adenosine 5′‐triphosphate disodium salt (ATP) as the phosphate source through the microwave‐assisted hydrothermal method. The effects of the concentration of CL, the microwave hydrothermal temperature, and the time on the morphology and crystal phase of the product are investigated. The possible formation mechanism of yolk‐shell porous microspheres of calcium phosphate is proposed. Hemoglobin from bovine red cells (Hb) and ibuprofen (IBU) are used to explore the application potential of yolk‐shell porous microspheres of calcium phosphate in protein/drug loading and delivery. The experimental results indicate that the as‐prepared yolk‐shell porous microspheres of calcium phosphate have relatively high protein/drug loading capacity, sustained protein/drug release, favorable pH‐responsive release behavior, and a high biocompatibility in the cytotoxicity test. Therefore, the yolk‐shell porous microspheres of calcium phosphate have promising applications in various biomedical fields such as protein/drug delivery.     

Diffusion of polyphosphates into (poly(allylamine)-montmorillonite) multilayer films: flame retardant-intumescent films with improved oxygen barrier

The present paper relies on the original idea to design multifunctional coatings, and in particular highly efficient intumescent flame retardant coatings, based on the diffusion of polyphosphates (PSPs) in exponentially growing "layer-by-layer" films made from montmorillonite (MMT) and poly(allylamine) (PAH). Here, we used polyphosphates as an acid source, polyallylamine as both a carbon source and a swelling agent, and finally clays to reinforce the intumescent char strength and also for their oxygen barrier property. The coatings made from the alternated deposition of n = 60 layer pairs of PAH and MMT reach a considerable thickness of ～18 μm with well-defined ordering of the MMT in the direction parallel to the substrate. Structural, morphological, mechanical, gas barrier, and fire resistance properties of these films have been studied. Excellent oxygen barrier properties and extraordinary fire resistance properties are demonstrated based on the basis of a strong increase of the time to ignition and on a decrease of the heat release rate of polylactide substrates during mass loss calorimeter tests. This new and innovative intumescent flame retardant system based on (PAH-MMT)(n)-PSP coatings is a promising universal treatment for current polymeric materials.     

交联三嗪类聚合物的制备及其成炭性研究

通过异氰尿酸三缩水甘油酯与三聚氰胺的本体熔融聚合反应,合成了一种交联结构的三嗪类聚合物成炭剂,它显示出良好的热稳定性和耐水性,其制备过程不需溶剂,简单易行,且无有害物质排放.这种新型交联聚合物与聚磷酸铵复配(质量比1:5)而组成的膨胀型阻燃剂,应用于聚丙烯阻燃.当膨胀阻燃剂用量为阻燃聚丙烯的32%时,燃烧测试分析表明,所获得的炭层展现出致密连续的结构,其阻燃氧指数达到32,垂直燃烧FV-0,热释放速率峰值为486kJ/m2,比纯PP降低了47.5%,而有焰燃烧时间为714s,比纯聚丙烯增加54.9%.