Synthesis and characterization of biodegradable poly(butylene succinate-co-butylene fumarate)s

A series of aliphatic biodegradable polyesters modified with fumaric residues was synthesized by transesterification in the melt of dimethyl succinate, dimethyl fumarate and 1,4-butanediol. The amount of unsaturation, originating from the fumaric acid residues in the polyesters chains was varied from 5 to 20 mol%. The molecular structure and composition of the polyesters were determined by ¹H NMR spectroscopy. The effects of the content of fumaric residues on the thermal and thermo-oxidative properties of the synthesized polyesters were investigated using differential scanning calorimetry (DSC) and thermogravimetric analysis. The degree of crystallinity was determined by DSC and wide angle X-ray scattering. The degrees of crystallinity of the unsaturated copolyesters were reduced, while the melting temperatures were higher in comparison to poly(butylene succinate). Biodegradation of the synthesized copolyesters was estimated in enzymatic degradation tests using a buffer solution with Rhizopus arrhizus lipase at 37 °C. Although the degree of crystallinity of the copolyesters decreases slightly with increasing unsaturation, the biodegradation is not enhanced suggesting that not only the chemical structure and molecular stiffness but also the morphology of the spherulites has an influence on the biodegradation properties. The highest biodegradability was observed for the copolyesters containing 5 and 10 mol% of fumarate units.     

Novel copolyesters based on poly(alkylene dicarboxylate)s: 1. Thermal behavior and biodegradation of aliphatic-aromatic random copolymers

In order to improve the thermal and mechanical properties of the poly(butylene 1,12-dodecanedioate), some novel aliphatic-aromatic random copolyesters have been prepared by starting from 1,4-butanediol and different molar ratio of 1,12-dodecanedioc acid and terephthalic acid. The samples were characterized by ¹H NMR and the molecular structure was correlated with the crystalline phase present, the level of crystallinity, the glass transition temperature, the mechanical behavior, and the biodegradability. In particular, the copolymer containing the 70 mol% of PBT repeating units notably improves the thermal and mechanical properties of the poly(butylene 1,12-dodecanedioate) towards those of PBT and maintains a very high thermal stability, but loses the biodegradability of the poly(alkylene dicarboxylate). Therefore, for this class of aliphatic-aromatic copolymers the chemical composition must be carefully chosen to reach a compromise between good thermal and mechanical performances and biodegradability, according to the necessity.     

Synthesis,physical properties and enzymatic degradation of bio-based poly(butylene adipate-co-butylene furandicarboxylate) copolyesters

A series of bio-based poly(butylene adipate-co-butylene furandicarboxylate) (PBAFs) copolyesters were synthesized from 2,5-furandicarboxylic acid (FDCA), adipic acid (AA), and 1,4-butanediol (BDO) through a two-step polycondensation reaction. The copolyesters were characterized by ¹H NMR, GPC, DSC, XRD and tensile tests, and their enzymatic degradation behaviors were also investigated. They were random copolymers whose composition was well controlled and the weight average molecular weight (M_w) ranged from 54,100 to 76,800 g/mol. By combining the results of DSC and XRD, with increasing FDCA content, PBAFs changed from semi-crystalline polymers to nearly amorphous polymers, then to semi-crystalline polymers again. Specifically, the crystallizability and melting temperature (T_m) decreased with FDCA content 0–50 mol%, but rose again at FDCA content 75–100 mol%. And, the glass transition temperature (T_g) increased continuously with increasing FDCA content. Consequently, the tensile modulus and strength decreased but the ultimate elongation increased at lower FDCA content (0–50 mol%), which were converse at higher FDCA content (75–100 mol%). Especially, the P(BA-40 mol% BF) shows outstanding elasticity and rebound resilience. In addition, the influences of FDCA content on the enzymatic degradation by lipase from porcine pancreas were studied in terms of the weight loss and morphological change. At FDCA content of 0–50 mol%, the copolyesters showed biodegradability but only the degradation rate of P(BA-10 mol% BF) was faster than PBA. When the FDCA content were 75–100 mol%, they were actually un-degradable. Thus, depending on their composition, PBAFs might find applications from biodegradable elastomers to thermoplastics.     

Novel copolyesters based on poly(alkylene dicarboxylate)s: 2. Thermal behavior and biodegradation of fully aliphatic random copolymers containing 1,4-cyclohexylene rings

Aliphatic poly(butylene 1,12-dodecanedioate) is an interesting biodegradable polyester characterized by high thermal stability and high crystallinity, but low melting temperature. In order to improve the performances of this polymer some novel fully aliphatic random copolyesters have been prepared starting from 1,4-butanediol and different molar ratio of 1,12-dodecanedioc acid and 1,4-cyclohexanedicarboxylic acid. The copolymers have a notable resistance to thermal degradation, thermal properties which vary as a function of the composition, and maintain the mechanical characteristics of the poly(alkylene dicarboxylate). In particular, the copolymer containing the 70 mol% of 1,4-cyclohexanedicarboxylate units improves the thermal properties of the poly(butylene 1,12-dodecanedioate) and presents a very high biodegradation rate, higher than those of the two parent homopolymers. This behavior has been correlated to the low level of crystallinity of the sample and to the composition of the amorphous phase. Therefore, these novel fully aliphatic copolymers represent an interesting new class of copolyesters which can balance good physical properties and high biodegradability.     

Elastomeric/antibacterial properties in novel random Ricinus communis based-copolyesters

Poly(ricinoleic acid) (PRA), coming from the self-polycondensation of ricinoleic acid (RA), which derives from castor oil, is a very interesting polymer because of its intrinsic antimicrobial activity. However, its mechanical properties are insufficient for whatever application, thus copolymerization is required. In this work, two polyesters based on 1,3 propanediol (PD), such as poly(propylene terephthalate) (PPT) and poly(propylene isophthalate) (PPI), were chosen to prepare random copolyesters containing ricinoleate units. Different content of RA have been tested, such as 10 and 25 mol% respect to the comonomer (terephthalic or isophthalic dimethylester), to evaluate the lowest composition able to confer antibacterial activity. The materials were tested against Staphylococcus aureus and Escherichia coli, and 25 mol% of RA unit resulted to impart antimicrobial activity. Furthermore, thermal properties (DSC and TGA) as well as the elastomeric response of films were investigated. The copolymer PPI/PRA containing 10 mol% of RA presents very high elongation at break, around 1300%. Therefore, by tuning the RA amount it is possible to obtain outstanding elastomeric or antibacterial materials, suitable for textiles and/or film engineering applications.     

Biodegradable aliphatic polyesters. Part I. Properties and biodegradation of poly(butylene succinate-co-butylene adipate)

A series of aliphatic homopolyesters and copolyesters was prepared from 1,4 butanediol and dimethylesters of succinic and adipic acids through a two-step process of transesterification and polycondensation. The synthesized polyesters were characterized by means of nuclear magnetic resonance spectroscopy (NMR), gel permeation chromatography (GPC), viscosity measurements, differential scanning calorimetry (DSC), X-ray diffraction (XRD), and mechanical property measurements. The homopolymer poly(butylene succinate) exhibited the highest tensile strength, which decreased with increasing adipate unit content, passed through a minimum at copolyester composition close to equimolarity and then increased towards the value of poly(butylene adipate). It is interesting to note that in contrast to tensile strength, the elongation at break increased for adipate unit content of 20-40 mol%. The biodegradation of the polymers was investigated by soil burial and enzymatic hydrolysis using three enzymes, Candida cylindracea lipase, Rhizopus delemar lipase, and Pseudomonas fluorescens cholesterol esterase. It appears that the key factor affecting material degradation was its crystallinity.     

Biodegradable aliphatic polyesters. Part II. Synthesis and characterization of chain extended poly(butylene succinate-co-butylene adipate)

Poly(butylene succinate-co-butylene adipate) was obtained from 1,4-butanediol and dimethyl esters of succinic and adipic acids through a two step process of transesterification and polycondensation. High molecular weight polyesters were synthesized using hexamethylene diisocyanate as chain extender. The effect of chain extension reaction time and chain extender content on polyester molecular weight, thermal and mechanical properties, was investigated. Polyesters were characterized by means of nuclear magnetic resonance (NMR) spectroscopy, gel permeation chromatography (GPC), viscosity measurements, differential scanning calorimetry (DSC), X-ray diffraction (XRD) and mechanical property measurements. Chain extension reaction had as a result the significant increase of polyester molecular weight leading to increased tensile strength. Polyester crystallinity, as calculated from XRD and DSC analysis, and melting temperature decreased upon chain extension, while glass transition temperature increased. Polyester biodegradation was investigated by soil burial and enzymatic hydrolysis using the enzyme Pseudomonas fluorescens cholesterol esterase. It appears that biodegradation was affected by polyester crystallinity, rather than by its molecular weight.     

Thermogelling polymers composed of poly(cyclohexylenedimethylene adipate) and poly(ethylene glycol)

Block copolymers composed of hydrophilic poly(ethylene glycol) (PEG) and hydrophobic biodegradable polyesters have been reported as thermogelling polymers, because they feature temperature-dependent sol-to-gel or gel-to-sol transitions in aqueous solutions. In this study, a series of thermogelling poly(ethylene glycol methyl ether)-block–poly(cyclohexylenedimethylene adipate)-block–poly(ethylene glycol methyl ether) triblock copolymers and PEG-block–poly(cyclohexylenedimethylene adipate) multiblock copolymers was synthesized by reacting hydroxyl-terminated poly(cyclohexylenedimethylene adipate) (PCA) with poly(ethylene glycol methyl ether) and PEG, respectively, using 1,6-diisocyanatohexane as the coupling agent. Two hydroxyl-terminated PCAs, i.e., poly(1,4-cyclohexylenedimethylene adipate) and poly(1,3/1,4-cyclohexylenedimethylene adipate), were synthesized by the condensation reaction of adipic acid (AA) with 1,4-cyclohexanedimethanol (CHDM) and 1,3/1,4-CHDM, respectively, and used as the hydrophobic polyester blocks of these thermogelling copolymers to compare the effect of crystallinity on the sol-to-gel transition behavior.The polymers were characterized using proton nuclear magnetic resonance, Fourier transform infrared spectroscopy, gel permeation chromatography, differential scanning calorimetry, solubility testing, and rheological analysis. Experimental results revealed that the structure of the PCA block (crystalline vs. amorphous), the molecular weights of the hydrophobic PCA and hydrophilic PEG blocks, and the type of thermogelling polymer (triblock vs. multiblock) influenced the solubility, polymer micelle packing characteristics, maximum storage modulus, and sol-to-gel temperature of the polymers. Among all the samples at 40 wt.% aqueous solutions, triblock copolymer TB3 showed sol-to-gel temperature at 22 °C, and had the highest maximum storage modulus about 170 Pa.     

1,4-环己烷二甲醇对可生物降解聚酯PBS的共聚改性

在可生物降解聚酯PBS的分子主链中引入具有立体构型的1,4-环己烷二甲醇(CHDM), 对PBS进行了共聚改性. 研究结果表明, 反应时间在2 h内能够得到数均分子量100000以上的P(BS-co-CHDM)共聚物, 随着1,4-CHDM添加量的增加, 共聚物的结晶度降低, 玻璃化转变温度(Tg)呈上升趋势, 当添加量增大时, 共聚物tanδ随之增大, 内耗峰宽逐渐变窄, 当1,4-CHDM添加量为30%时, 断裂伸长率达到1232%. 所有共聚物的热分解温度均在300 ℃以上, 具有良好的热稳定性.     

Effect of copolymerized butylene terephthalate chains on polymorphism and enzymatic degradation of poly(butylene adipate)

The introduction of aromatic butylene terephthalate (BT) units into the backbone chains of aliphatic poly(butylene adipate) (PBA) not only changes the mechanical performance of the resultant P(BA-co-BT) copolymers but also affects their biodegradability. Because of the polymorphism of PBA homopolymer, the copolymerized BT units may also influence the polymorphic crystal structure as well as the biodegradation behavior. In this work, three P(BA-co-BT) copolymers with BT contents as 10, 20, and 25 mol% were chosen to study their polymorphic crystal structure, thermal properties and enzymatic degradation by means of wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC) and gravimetric methods. The results reveal that the P(BA-co-BT) copolymers with BT contents below 25 mol% can form polymorphic crystal structures after melt-crystallization at different temperatures. However, the recrystallization and transformation of polymorphic crystals are strongly affected by the rigid BT units. The enzymatic degradation rates of P(BA-co-BT) copolymers decrease with increasing the BT contents. The influences of the BT units on the polymorphism and enzymatic degradation are discussed in terms of the motion of PBA chains that copolymerized with BT units. It has been concluded from the examination of solid-state microstructure that the influence of the aromatic BT units on the motion of biodegradable PBA chains heavily influences the biodegradability.     

Degradation behaviour of PCL/PEO/PCL and PCL/PEO block copolymers under controlled hydrolytic,enzymatic and composting conditions

Short-term hydrolytic and enzymatic degradation of poly(ε-caprolactone) (PCL), one series of triblock (PCL/PEO/PCL) and the other of diblock (PCL/PEO) copolymers, with a low content of hydrophilic PEO segments is presented. The effect of the introduction of PEO as the central or lateral segment in the PCL chain on copolymer hydrolysis and biodegradation properties was investigated. FTIR results revealed higher hydrolytic degradation susceptibility of diblock copolymers due to a higher hydrophilicity compared to PCL and triblock copolymers. Enzymatic degradation was tested using cell-free extracts of Pseudomonas aeruginosa PAO1, for two weeks by following the weight loss, changes in surface roughness, and changes in carbonyl and crystallinity index. The results confirmed that all samples underwent enzymatic degradation through surface erosion which was accompanied with a decrease in molecular weights. Diblock copolymers showed significantly higher weight loss and decrease in molecular weight in comparison to PCL itself and triblock copolymers. AFM analysis confirmed significant surface erosion and increase in RMS values. In addition, biodegradation of polymer films was tested in compost model system at 37 °C, where an effective degradation of block copolymers was observed.     

Biodegradation study of plasticised corn flour/poly(butylene succinate-co-butylene adipate) blends

Plasticised corn flour/poly(butylene succinate-co-butylene adipate) (PBSA) materials were prepared by extrusion and injection in order to study the impact of PBSA ratio on their physicochemical properties and biodegradability. Scanning electron microscopy observations showed that corn flour and PBSA are incompatible. Three types of morphology have been observed: (i) starch dispersed in a PBSA matrix, (ii) a “co-continuous-like” morphology of starch and PBSA, and (iii) PBSA dispersed in a starch matrix. As expected, the extent of plasticised corn flour starch hydrolysis by amylolytic enzymes decreased when the amount of PBSA increased. Addition of a lipase to hydrolyse PBSA ester bonds enhanced enzymatic hydrolysis of starch by amylolytic enzymes in materials where PBSA formed a continuous phase. This suggests that PBSA formed a barrier restricting the access of amylolytic enzymes to starch. This was consistent with aerobic and anaerobic biodegradation assays, which also showed lower biodegradability of materials containing a majority of PBSA.     

Synthesis and biodegradability of l-lactide/glycidol copolymers

Random copolymers of l-lactide (LA) and glycidol (G) were systematically synthesized via ring-opening polymerization (ROP). It was found that thermal properties of copolymers were strongly dependent on polymer composition which was successively controllable by changing comonomer feed ratio. The effects of polymerization conditions as well as polymer compositions on polymer properties were thoroughly studied. The biodegradation and enzymatic hydrolysis of copolymers were also examined. It was found that the biodegradability by an activated sludge of L/G copolymers was strongly affected by both polymer composition and crystallinity whereas their hydrolyzability by proteinase K was merely influenced by polymer composition.     

Behavior of biodegradable composites based on starch reinforced with modified cellulosic fibers

The aims of this study were to develop composite films based on potato starch and cellulose modified with toluenediisocyanate, to investigate their morphology and structure, and to evaluate their behavior to enzymatic hydrolysis and their potential use to manufacture of biodegradable seedling pots. The effects of modified cellulosic fibers upon mechanical properties and biodegradability of composite materials based on starch matrix were investigated by tensile strength tests, Fourier infrared spectroscopy, X‐ray diffraction, and dynamic vapor sorption. The behavior of the films to enzymatic hydrolysis with amylase and cellulase was studied; the kinetic of enzymatic hydrolysis and characterization of materials are reported. Chemical modification of cellulose improves tensile strength with about 47%, and decreases the biodegradability of composites making them more resistant to microbial attack, thus prolonging their shelf life. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of starch content on the biodegradation of polycaprolactone/starch composite for fabricating in situ pore-forming scaffolds

Bone tissue engineering is an efficient approach to regenerating bone-related defects. The optimal scaffold used for bone tissue engineering must possess adequate porosity and suitable mechanical properties. This work described the development of a biodegradable polymeric composite based on polycaprolactone (PCL) and starch that can form a porous structure in situ. The scaffold exhibited the required mechanical properties at the initial stage of implantation by controlling in situ degradation and subsequent pore formation. PCL/starch (SPCL) scaffolds with 100/0, 70/30, and 50/50 ratios were developed. Degradation studies were performed in phosphate buffer saline (PBS) containing α-amylase or lipase at 37 °C for 4 weeks. Fourier-transform infrared spectroscopy was used to analyze chemical bonds and their changes after degradation. Differential scanning calorimetry was applied to determine the crystallinity and recrystallization of samples before and after degradation. Mass loss and starch release were observed during degradation, and the porosity of samples was measured by the ethanol replacement method. Morphology was further determined using scanning electron microscopy. Finally, variations in compressive strength and modulus during degradation and pore formation were also measured. The porosity of samples reached 45% after 1 month of degradation, and mechanical properties were still appropriate for human bone tissue. Reduction in mechanical property after mass loss, starch release and pore formation was controlled by the hydrogen bonding and recrystallization effect of PCL after degradation. Results suggested that SPCL composite had potential to form porous scaffold with adequate mechanical properties in situ and is promising for bone tissue engineering applications.     

Controlled biosynthesis and characterization of poly(3-hydroxybutyrate-co-3-hydroxyvalerate-co-3-hydroxyhexanoate) from mixtures of palm kernel oil and 3HV-precursors

This study investigates the biosynthesis and characterization of P(3HB-co-3HV-co-3HHx) terpolymer from mixtures of palm kernel oil and 3HV-precursors by using recombinant Cupriavidus necator PHB⁻4/pBBREE32d13. Sodium valerate and propionate have been evaluated for the generation of 3HV monomers. The feeding time of these precursors was a crucial factor that significantly affected the 3HV molar fractions, which ranged from 2 to 60 mol%. Sodium valerate was generally the better precursor in initiating the accumulation of 3HV monomers while maintaining high cell dry weight (7.9 g/L) and good PHA accumulation (79 wt%). However, the 3HHx molar fractions in the terpolymers at 72 h were consistent at about 2-7 mol%. P(3HB-co-3HV) copolymers have been known to exhibit approximately the same degree of crystallinity throughout a wide range of 3HV composition. Interestingly, in this study, terpolymers containing 58 mol% 3HB, 39 mol% 3HV and 3 mol% 3HHx showed elastomeric behavior. This study demonstrates the suitability of palm kernel oil as the main carbon source and both sodium propionate and sodium valerate as 3HV-precursors for the synthesis of novel compositions of P(3HB-co-3HV-co-3HHx) terpolymers with interesting properties.     

Structural Effects on the Biodegradation of Aliphatic Polyesters

In advance of a discussion on structural effects on biodegradation, aliphatic polyesters as biodegradable structural materials were classified into four types regarding chemical structure, that is poly(ω-hydroxy acid), poly(β-hydroxyalkanoate), poly(ω-hydroxyalkanoate) and poly(alkylene dicarboxylate), and reviewed on synthesis route, thermal and physical properties, and biodegradability. The biodegradation mechanism of these aliphatic polyesters were discussed on the major mode of hydrolysis reaction in regard whether it was enzyme-catalyzed or not, and the substrate specificities of enzymes, such as lipases or PHA depolymerases, were discussed on the hydrolysis of the aliphatic polyesters in respect of primary structure. Moreover, the biodegradation behaviors were exceedingly influenced by solid-state morphology in addition to primary structure. The rate of enzymatic degradation of polycaprolactone fibers drawn with various draw ratios was dependent on draw ratios, suggesting that crystallinity and orientation of them affected biodegradability by lipase. In the study of enzymatic degradation of films made from butylene succinate – ethylene succinate copolymer, the dependence of degradation rate on polymeric compositions was ascribed to the degree of crystallinity rather than the primary structure. These studies revealed that the degree of crystallinity was the major rate-determining factor of biodegradation of solid polymers. © 1997 John Wiley & Sons, Ltd.     

Synthesis, characterization and biodegradable studies of 1,3-propanediol based polyesters

A series of biodegradable polyesters were synthesized from dicarboxylic acids and 1,3-propanediol catalyzed by transestrification polycondensation reaction in the bulk. The structure, average molecular weights and physical properties of the resulting aliphatic polyesters were characterized by ¹H NMR, FT-IR, solution viscosity, GPC, DSC and TGA. Homopolyesters show higher degree of crystallinity, melting and thermal stability in comparison to copolyesters. The biodegradability of the polyesters was determined by monitoring the normalized weight loss of polyester films with time in phosphate buffer (pH 7.2) without and with Rhizopus delemar lipase at 37 °C. The rate of enzymatic degradation of homopolyesters follows the path PPSu > PPAd > PPSe. PPSe did not show significant weight loss in presence of enzyme which may be due to its highest degree of crystallinity and melting point compared to the PPSu, PPAd and copolyesters. In the soil burial degradation polyester sample showed severe surface degradation by the attack of microorganism.     

Controlled enzymatic degradation of poly(?-caprolactone)-based copolymers in the presence of porcine pancreatic lipase

Poly(?-caprolactone) (PCL) has been extensively studied for biomedical use due to its outstanding biocompatibility. Well-defined random and block copolymers based on PCL such as poly(?-caprolactone-r-2,2-dimethyltrimethylene carbonate) (PCD), poly[(?-caprolactone-r-2,2-dimethyltrimethylene carbonate)-b-PEG-b-(?-caprolactone-r-2,2-dimethyltrimethylene carbonate)] (PECD) and poly[MPEG-b-(?-caprolactone-r-2,2-dimethyltrimethylene carbonate)] (MPECD) containing 5.0-8.5 mol% 2,2-dimethyltrimethylene carbonate (DTC) and 15.9-18.3 mol% polyethylene glycol (PEG) or polyethylene glycol monomethyl ether (MPEG) have been synthesized by using lanthanum tris(2,6-di-tert-butyl-4-methylphenolate) as catalyst. Their crystallization properties, thermal behaviors, hydrophilicities and degradation properties depend on the tunable microstructures and morphologies. It is found for the first time that porcine pancreatic lipase (PP lipase) can effectively catalyze the degradation of PCD electrospun mats (EMs) with 92.0% weight loss within 7 days while it shows no detectable effect on PCL EMs. Surface erosion mechanism is proposed in the enzymatic degradation systems, and the high proportion of amorphous domain of PCD contributes to its fast degradation rate according to the degradation product analyses. The enzymatic degradation rates of PCD EMs with porous structures and huge surface areas are higher than those of compression molding films (CMFs). Introducing PEG segment improves the hydrophilicity of PCD but decreases the degradation rate. A PEG segment enrichment process on the surface is addressed, which prevents the contact of PP lipase with PCD segments in the PEG-involved electrospun fiber. PECD and MPECD exhibit different mechanical strengths and contact angles, but similar degradation profiles. This study provides a practical example for tunable biodegradation of polyesters by designing the materials' bulk structures and/or surface morphologies.     

Synthesis and characterization of biodegradable poly(?-caprolactone-co-β-butyrolactone)-based polyurethane

Poly(?-caprolactone-co-β-butyrolactone) (PCLBL)-based polyurethane (PCLBL-PU) was synthesized and its tensile properties and hydrolytic degradability were investigated in an attempt to improve the degradability of poly(?-caprolactone)-based polyurethane (PCL-PU). PCLBL was synthesized by the ring-opening polymerization of ?-caprolactone (CL) and β-butyrolactone (BL) with stannous octoate as a catalyst. The introduction of a small amount of BL units significantly decreased the crystallinity of PCLBL. The crystallinity of the soft segment of PCLBL-PU also decreased with increasing BL content, and thus its hydrolytic degradation rate was dramatically increased. PCLBL-PU polymerized with PCLBL containing 5.7 mol% of BL units showed very similar tensile properties to PCL-PU, but its hydrolytic degradation rate increased by 100% at 45 °C.