Reactive processing of polymers: Structural characterisation of products by H and C NMR spectroscopy for glycidyl methacrylate grafting onto EPR in the absence and presence of a reactive comonomer

Grafted GMA on EPR samples were prepared in a Thermo-Haake internal mixer by free radical melt grafting reactions in the absence (conventional system; EPR-g-GMA_CONV) and presence of the reactive comonomer divinyl benzene, DVB (EPR-g-GMA_DVB). The GMA-homopolymer (poly-GMA), a major side reaction product in the conventional system, was almost completely absent in the DVB-containing system, the latter also resulted in a much higher level of GMA grafting. A comprehensive microstructure analysis of the formed poly-GMA was performed based on one-dimensional ¹H and ¹³C NMR spectroscopy and the complete spectral assignments were supported by two-dimensional NMR techniques based on long range two and three bond order carbon-proton couplings from HMBC (Heteronuclear Multiple Bond Coherence) and that of one bond carbon-proton couplings from HSQC (Heteronuclear Single Quantum Coherence), as well as the use of Distortionless Enhancement by Polarization Transfer (DEPT) NMR spectroscopy. The unambiguous analysis of the stereochemical configuration of poly-GMA was further used to help understand the microstructures of the GMA-grafts obtained in the two different free radical melt grafting reactions, the conventional and comonomer-containing systems. In the grafted GMA, in the conventional system (EPR-g-GMA_CONV), the methylene protons of the GMA were found to be sensitive to tetrad configurational sequences and the results showed that 56% of the GMA sequence in the graft is in atactic configuration and 42% is in syndiotactic configuration whereas the poly-GMA was predominantly syndiotactic. The differences in the microstructures of the graft in the conventional EPR-g-GMA_CONV and the DVB-containing (EPR-g-GMA_DVB) systems is also reported     

甲基丙烯酸缩水甘油酯/苯乙烯固相接枝聚丙烯

以苯乙烯(St)为共单体，过氧化苯甲酰(BPO)为引发剂，采用固相接枝反应将甲基丙烯酸缩水甘油酯(GMA)接枝到聚丙烯(PP)大分子链上。研究了反应时间、单体用量、引发剂用量等因素对接枝率的影响。采用凝胶渗透色谱(GPE)测定了PP和接枝物PP-g-(GMA-St)的分子量和分子量分布。结果 表明固相接枝PP反应条件为[GMA／[St]=2，反应3．5h，加入GMA 10份，BPO 5份。St的加入有助于GMA与PP的接枝，同时在一定程度上抑制了PP的降解。     

Reactive compatibilization of blends of PET and PP modified by GMA grafting

The melt radical grafting of glycidyl methacrylate (GMA) onto isotactic polypropylene (PP) was carried out in Brabender internal mixer and the influence of reaction procedure, radical initiator concentration and addition of co-monomer (styrene) on the grafting efficiency was examined. The viscosity, the thermal behaviour and melt rheology of PP-g-GMA samples was then analysed as a function of grafted GMA content. Blends of poly(ethylene terephthalate) (PET) with PP and PP-g-GMA (5.2 wt% GMA), prepared in internal mixer, were characterised by SEM, DSC and melt viscosimetry. The morphological analysis of PET/PP-g-GMA blends (80/20, 50/50 w/w) pointed out a marked improvement of phase dispersion (with particle size of about 0.6 μm for 80/20 blend) and interfacial adhesion, as compared to non-compatibilized PET/PP blend. The results of mixing torque and thermal analysis supported the occurrence of in-situ compatibilization reaction between epoxy groups of GMA modified PP and carboxyl end-groups of PET in the melt.     

Grafting of glycidyl methacrylate onto polypropylene using supercritical carbon dioxide

Free-radical grafting of glycidyl methacrylate (GMA) onto polypropylene (PP) films has been studied using supercritical carbon dioxide (SC-CO₂) as a solvent and a swelling agent. As the reaction temperature was below the melting point, PP was modified in the solid phase. The PP film was first soaked with the monomer GMA and benzoyl peroxide (BPO) as an initiator using SC-CO₂ at different experimental conditions of pressure, temperature, and thermal treatment time. After releasing CO₂, film GMA molecules were grafted onto PP in different times. Using this method, the degree of grafting and the morphology could be controlled through the combination of pressure, temperature, and soaking time. FTIR spectra confirmed that GMA had been grafted onto PP and that polypropylene-graft-glycidyl methacrylate (PP-g-GMA) presented a high surface reactivity for conductive polyaniline anchoring. DSC measurements and TG analyses showed that the thermal profiles of the graft copolymer and virgin PP are quite similar and that the graft PP does not exhibit changes in terms of thermal degradation profile and melting temperature, respectively. X-ray data showed that a high degree of grafting leads to a lower degree of crystallinity of polypropylene.     

PP熔融接枝改性研究进展

聚丙烯作为一种非极性聚合物,其亲水性、染色性、粘结性及与其它极性聚合物和无机填料的相容性都很差,这大大限制了它的应用。因此,往往采用官能化的方法赋予聚丙烯以极性、反应活性和功能性。通过熔融接枝的方法,在聚丙烯链段上接枝极性单体,可以显著提高聚丙烯的极性,改善表面亲水性及染色性等。本文简要介绍了聚丙烯熔融接枝改性及其影响因素,并按接枝单体分类,综述了熔融接枝聚丙烯的研究进展、性能与应用,展望了其发展趋势。     

多单体熔融接枝聚丙烯的微相分离结构

用熔融接枝方法制备了一系列不同接枝率的GMA(甲基丙烯酸缩水甘油酯)/St(苯乙烯)多单体接枝聚丙烯[PP-g-(GMA-co-St)],基体聚丙烯包括均聚聚丙烯和共聚聚丙烯(乙烯的摩尔分数分别是6.0%,12%,33%).接枝聚丙烯经过分离提纯后,用四氧化钌(RuO₄)进行染色,然后用透射电子显微镜(TEM)观察其微观形态.发现在接枝聚丙烯中形成了长程有序的、球状的微相分离结构,这种在分子量和分子结构都是多分散体系中形成的微相分离结构尚未见报道.同时,研究了基体聚丙烯中乙烯链段的含量以及接枝率对于接枝聚丙烯微观形态的影响.     

GMA熔融接枝EPDM的研究

以甲基丙烯酸缩水甘油酯（ＧＭＡ）为接枝单体，过氧化二异丙苯（ＤＣＰ）为引发剂，对三元乙丙胶（ＥＰＤＭ）进行了熔融接枝，在烃链上引入极性基团，以改善ＥＰＤＭ与极性聚合物的相容性。用差示扫描量热计（ＤＳＣ）研究了ＧＭＡ的聚合温度，用富里叶红外（ＦＴ－ＩＲ）、凝胶渗透色谱（ＧＰＣ）对接枝产物进行了表征。实验结果表明，产物的接枝率和凝胶量可以通过反应条件（温度、时间、反应物组成及加料方式）来控制。     

Solid-state radical grafting reaction of glycidyl methacrylate and poly(4-methyl-1-pentene) in supercritical carbon dioxide: surface morphology and adhesion

Solid-state radical grafting of glycidyl methacrylate (GMA) onto poly(4-methyl-1-pentene) (PMP) was performed using supercritical carbon dioxide (scCO(2)) impregnation technology. The polymer films were firstly impregnated in the scCO(2) phase with the GMA using benzoyl peroxide as thermal initiator. The grafting degree and surface morphology of the samples may be controlled by the following factors: time, temperature, and pressure of impregnation. A 2(3) factorial design to evaluate the main and interaction effects of such factors on the grafting of the PMP by GMA (grafting response) was elaborated from FTIR data. The superior and inferior limits of the levels were defined on basis of a P-x-y diagram for binary system CO(2)+GMA that provided the location of the transition curves of such a system. Better grafting response was obtained for pressure of 130 bar, temperature of 70°C and time of 7h. The PMP-g-GMA films exhibited a thermal profile similar to that of the unmodified polymer. Adhesion characteristics of polymer films are dependent on grafting degree of GMA.     

聚丙烯共混物一步法反应共混增容的研究

研究了影响聚丙烯／（丙烯腈 苯乙烯）共聚物（ＰＰ／ＡＳ）合金反应挤出生成的各项因素,发现在过氧化二异丙苯（ＤＣＰ）存在的条件下进行反应共混可以发生接枝反应,生成ＰＰ与ＡＳ的相互接枝物．接枝物的生成显著地细化了分散相粒子,改善了合金相形态．为抑制反应共混过程中聚丙烯的降解,同时促进接枝反应,在ＰＰ／ＡＳ／ＤＣＰ反应共混中加入了含适量双键组分的添加剂亚油酸三甘酯（ＧＴＬ）．结果发现,较少量ＧＴＬ的加入就显著抑制了聚丙烯的降解,且进一步改善了合金的相形态．在合适的ＧＴＬ与ＤＣＰ用量下,反应共混不但显著改善了ＰＰ／ＡＳ合金的相形态,而且提高了合金的力学性能,初步确立了聚丙烯共混物一步反应共混挤出增溶的方法．     

多组分单体接枝聚丙烯/尼龙6反应共混物结晶行为研究

用多组分熔融接枝的方法将甲基丙烯酸缩水甘油酯 (GMA)和苯乙烯 (St)共同接枝到聚丙烯 (PP)上 ,制得具有较高GMA接枝率的多单体接枝聚丙烯 ,PP g (GMA co St) .将PP g (GMA co St)与尼龙 6 (PA6 )进行共混 ,利用扫描电镜 (SEM) ,差示扫描量热计 (DSC)和广角X射线衍射 (WAXD)对共混物的形态和结晶进行了研究 .在共混过程中 ,PP g (GMA co St)与PA6反应原位生成了PP g PA6 ,有效改善了共混物的相容性 ,分散相尺寸明显减小 .在PP g (GMA co St) PA6为 3 7的体系中 ,PP g (GMA co St)出现分级结晶现象 ,其在较低温度下的结晶属于均相成核结晶 .在PP g (GMA co St) PA6为 7 3的体系中 ,由于PA6相分散细微 ,在通常结晶温度下不结晶 ,而是在低温下均相成核与PP g (GMA co St)同时结晶 .WAXD证实体系中接枝PP ,PA6为分别结晶 ,无共晶或新的晶型产生     

1,6-己二醇二丙烯酸酯和苯乙烯多单体熔融接枝制备长支链聚丙烯研究

采用哈克转矩流变仪制备了1,6-己二醇二丙烯酸酯(HDDA)和苯乙烯(St)多单体熔融接枝聚丙烯(PP)体系.红外测试结果表明St的加入能够促进HDDA接枝到PP主链,提高接枝率.动态流变行为研究结果也表明采用多单体熔融接枝PP更有利于体系在熔融接枝中生成长支链(LCB).随着St单体添加量的增加,HDDA的接枝率增大...     

马来酸酐-苯乙烯多组分单体熔融接枝高密度聚乙烯机理及性能研究

用单螺杆挤出机制备了马来酸酐-苯乙烯(MAH-St)多单体熔融接枝高密度聚乙烯(HDPE)体系,研究发现添加St共同接枝,可以显著提高接枝物的接枝率.随着St的增加,接枝率先增大后有所降低.当两种单体物质的量比约为1:1时,接枝物的接枝率最高,此时接枝物的熔体流动速率(MFR)最小.即MAH接枝率越高,接枝物的MFR越...     

Adsorption behavior of urokinase by polypropylene film modified with amino acids as affinity groups

In order to prepare a new-type adsorbent with an affinity ligand, polypropylene films modified with amino acid groups such as -phenylalanine (Phe), , -Phe, -cysteine (Cys), and , -tryptophane (Try), were prepared by radiation-induced grafting of glycidyl methacrylate (GMA) onto polypropylene (PP) films and subsequent amination of poly-GMA graft chains. The physical and chemical properties of the GMA-grafted PP film and the PP film modified with amino acid groups were investigated by IR and XPS. The adsorption of urokinase for the PP films modified with four kinds of amino acid groups were examined under various conditions, such as the contents of the amino acid group and pH value. The adsorption of urokinase increased with the increasing content of the amino acid group. The adsorption of the PP film modified with four kinds of amino acid groups was in the following order: -Phe> , -Phe> , -Try> -Cys. The adsorption amounts of urokinase by the PP film modified with four kinds of amino acid groups at pH 7.4 was higher than that at pH 9.0.     

HIPS／PP熔融反应共混及其动态力学性质

研究了高抗冲聚苯乙烯（HIPS）／聚丙烯（PP）共混物在过氧化二异丙苯（DCP）存在下的熔融反应过程及其动态力学性质．HIPS在DCP存在下以聚苯乙烯（PS）的降解为主，伴随着聚丁二烯（PB）的交联和接枝，PP在DCP存在下以降解为主，HIPS／PP在DCP存在下以PP同HIPS的反应接枝为主，这种原位生成的增容剂显著地改善了HIPS／PP两组份间的相容性，其分子运动特征较前两者发生明显变化，PS的Tg下降，PB和PP的Tg升高．     

A look inside the extruder: evolution of chemistry,morphology and rheology along the extruder axis during reactive processing and blending

A simple device was recently developed for fast sampling (within a few seconds) of representative melt samples (about 2 g) on a running extruder. An array of such devices has been mounted on a twin‐screw extruder. The goal of this study was to de‐black‐box reactive processing of polymers by studying some typical examples. ‐ Processing of polyolefins in the presence of peroxides: when the polymer is molten and the melt temperature is sufficiently high branching/cross‐linking of PE and degradation of PP occurs; the conversion follows a convex profile along the screw axis, which profile is similar to the exponential profile calculated for peroxide decomposition. ‐ Free‐radical grafting of maleic anhydride (MA) onto polyolefins: MA grafting onto PE and PP also follows a convex profile with branching/cross‐linking as parallel side reaction for PE and degradation for PP; for PE degradation of the formed grafted/cross‐linked gel is observed at the end of the extruder. ‐ Reactive blending of PA‐6 with EPM‐g‐MA: within a few seconds the in‐situ compatibilization reaction, resulting in PA‐6/EPM graft copolymers, is completed and the degree of rubber dispersion has changed from the mm to the sub‐μm range, regardless of the MA content of EPM‐g‐MA and the EPM‐g‐MA content of the blend; PA degradation occurs along the whole extruder.     

Styrene-assisted melt free radical grafting of glycidyl methacrylate onto polypropylene

The free radical grafting reactivity of glycidyl methacrylate (GMA) onto polypropylene (PP) in the molten state is low. This article shows that adding styrene as a second monomer (or comonomer) increases both the rate and yield of GMA grafting and reduces PP chain scission. The proposed mechanism is that when St is added to the PP/GMA/peroxide grafting system, St reacts first with PP macroradicals to form stable styryl macroradicals. These latter then react (or copolymerize) with GMA to form GMA grafted PP. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1053–1063, 1998     

Preparation of rechargeable biocidal polypropylene by reactive extrusion with diallylamino triazine

Biocidal polypropylene (PP) was prepared by using a reactive extrusion process, in which PP was grafted with an N-halamine precursor, 2, 4-diamino-6-diallylamino-1, 3, 5-triazine (NDAM). After chlorination the grated PP was converted to biocidal halamine structures. Effects of monomer and initiator concentration on grafting yield, thermal properties, and biocidal efficacy were studied. The Fourier transformed spectroscopy (FTIR) results and nitrogen analysis confirmed the graft polymerization on PP backbone during the reactive extrusion. The results also indicated that at low monomer concentration, increase in initiator concentration led to increase in PP chain scission and decrease in mixing torque, or polymer chain length. As the monomer concentration increases, grafted monomer content in the products showed a steady increase, indicating more grafting copolymerization in the system. The halogenated products exhibited potent antimicrobial properties against Escherichia coli, and the antimicrobial properties were durable and regenerable.     

Reactive compatibilization of polyolefin/PET blends by melt grafting with glycidyl methacrylate

The melt free radical grafting of glycidyl methacrylate (GMA) onto high‐density polyethylene (HDPE) was carried out in Brabender internal mixer. The GMA content of the grafted HDPE (HDPE‐g‐GMA) was determined through FTIR by means of a calibration curve. The influence of reaction procedure, radical initiator concentration and addition of a co‐monomer (styrene) on the grafting efficiency was examined. Blends of poly(ethylene terephthalate) (PET) with HDPE and HDPE‐g‐GMA (75/25 w/w) were prepared by melt mixing in internal mixer. The morphology of the blends was then analysed by SEM microscopy. PET/HDPE‐g‐GMA blends displayed improved phase dispersion and interfacial adhesion as compared to unfanctionalized PET/HDPE blend.     

PREPARATION OF POLY（ETHYLENEGLYCOL-co-ACRYLIC ACID） MICROSPHERES WITH DIVINYLBENZNE AS CROSSLINKER BY DISTILLATION-PRECIPITATION POLYMERIZATION

Monodisperse poly（poly（ethyleneglycol） methyl ether acrylate-co-acrylic acid） （poly（PEGMA-co-AA）） microspheres were prepared by distillation-precipitation polymerization with divinylbenzene （DVB） as crosslinker with 2,2＇- azobisisobutyronitrile （AIBN） as initiator in neat acetonitrile without stirring. Under various reaction conditions, four distinct morphologies including the sol, microemulsion, microgels and microspheres were formed during the distillation of the solvent from the reaction system. A 2D morphological map was established as a function of crosslinker concentration and the polar monomer AA concentration, in comonomer feed in the transition between the morphology domains. The effect of the covalent crosslinker DVB on the morphology of the polymer network was investigated in detail at AA fraction of 40 vol%. The ratios of acid to ethylene oxide units presenting in the comonomers dramatically affected the polymer-polymer interaction and hence the morphology of the resultant polymer network. The covalent crosslinking by DVB and the hydrogen bonding crosslinking between two acid units as well as between the acid and ethylene oxide unit played key roles in the formation of monodisperse polymer microspheres.     

Styrene-assisted free radical grafting of glycidyl methacrylate onto polyethylene in the melt

Glycidyl methacrylate (GMA) is a very useful monomer as it bears an epoxy group which is capable of reacting with various other functional groups. However, its melt free radical grafting reactivity onto a polymer backbone is low. In this study, we show that the use of styrene (St) as a comonomer greatly promotes both GMA's grafting yield and grafting rate onto polyethylene (PE). It is proposed that, in the presence of St, the dominant mechanism of the free radical grafting of GMA onto PE is that St reacts first with PE secondary macroradicals and the resulting styryl macroradicals then copolymerize with GMA leading to grafted GMA. We also show that the contribution of St is not related to an improved solubility of GMA in the molten PE. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 2763–2774, 1998