While miniemulsion polymerization has proven to be well‐suited for conducting living/controlled radical polymerizations, emulsion polymerizations have proven to be far more challenging. Ab initio emulsion polymerizations, in which monomer droplets are present during polymerization, have thus far not been successful with TEMPO‐mediated polymerizations, as a result of colloidal instability and coagulum formation. By selectively inhibiting polymerization in the monomer droplets, it is demonstrated that droplet polymerization is responsible for the formation of large (>1 µm) particles that can lead to coagulum formation. Furthermore, we show that coagulum‐free latexes can be produced using a TEMPO‐mediated ab initio emulsion polymerization by suppressing droplet polymerization.
An experimental study shows how the emulsion terpolymerization of lauryl methacrylate (LMA) and methyl methacrylate is influenced by the nature of the third monomer. The third monomer is either glycidyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, or styrene. We report the synthesis of terpolymer particles with an appreciably high content of the very hydrophobic LMA (between 0.2515 and 0.238 molar fraction in the monomer mixture) in 60:40 weight water/ethanol mixture as the continuous phase, poly(vinyl pyrrolidone) as a polymeric steric stabilizer, and potassium peroxodisulfate as the initiator. The emulsion terpolymerization proceeds smoothly without the formation of coagulum and leads to particles with an average diameter clearly below 1 μm. We discuss the overall polymerization behavior regarding conversion–time curves, particle morphology, and glass transition temperature of the terpolymers in dependence of the lyophilicity/lyophobicity of the monomer mixture. 相似文献
The acrylic emulsifier-free emulsion polymerization containing hydrophilic hydroxyl monomer (23 wt.%) in the presence or absence of nano-SiO2 particles was studied. The effects of reaction temperature, level of nano-SiO2, variation of core monomer composite on the coagulum, particle size and monomer conversion were investigated. Transmission electron microscopy (TEM) was used to observe the particle morphology in the presence of nano-SiO2 particles. It showed that the systems produced larger size of particles than that with emulsifier, and the addition of nano-SiO2 particles increased the particle size but decreased the coagulum. When polymerization temperature rose from 65 °C to 80 °C, the coagulum produced decreased greatly irrelative of the existence of nano-SiO2, and the particle size decreased with nano-SiO2 but increased without nano-SiO2. The increase of level of acrylic acid (AA) and 2-hydroxyethyl methacrylate (HEMA) in core monomer composite all decreased particle sizes; furthermore, the level of AA had more efficiency than the level of HEMA irrespective of the existence of nano-SiO2 particle. 相似文献
Controlled radical polymerization using RAFT has the potential to make polymers with virtually any desired molecular architecture. For this to be implemented on an industrial scale, it must be performed by polymerization in disperse media. However, simply adding a RAFT agent to a conventional emulsion polymerization recipe leads to a loss of molecular weight control and formation of coagulum, probably because of nucleation in droplets, which is normally an unlikely phenomenon in emulsion polymerizations. Recently, a method has been devised for implementing RAFT in ab initio emulsion polymerization that avoids droplets in the particle formation stage. The molecular weight distribution of the polymer thus formed shows that molecular weight control is maintained throughout the polymerization. A model is developed to predict the particle size formed in this new type of emulsion polymerization. The new methodology enables synthesis of novel dispersions where molecular architecture can be precisely controlled, such as structured core-shell particles. 相似文献
Vinyl chloride was polymerized at 53–97% of the saturation pressure in a water-suspended system at 55°C with an emulsion PVC latex as seed. A water-soluble initiator was used in various concentrations. The monomer was continuously charged as vapor from a storage vessel kept at lower temperature. Characterization included determination of molecular weight distribution and degree of long-chain branching by gel chromatography and viscometry and by thermal dehydrochlorination. To avoid diffusion control intense agitation was necessary. At a certain conversion, aggregation of primary particles resulted in restricted polymerization rate. Before aggregation, formation of new particles did not occur as the number of particles was high enough to ensure capture of all oligoradicals. The kinetic equation accepted for ordinary emulsion polymerization of vinyl chloride was qualitatively found to be valid after the pressure drop as well. Decreased termination rate may result in increased polymerization rate at reduced monomer concentration, i.e., a gel effect, especially at low particle numbers and high polymer contents. The molecular weight decreased with decreasing monomer concentration. This is in accordance with the new mechanism suggested for chain transfer to monomer starting with occasional head-to-head additions. 相似文献
The mechanism of emulsion polymerization of acrylonitrile has been studied by measuring by dilatometry and electron microscopy the adsorption of monomer into polymer particles and polymerization characteristics such as rate, degree of polymerization, the growth of the particle during polymerization, and the degree of dispersion. In the emulsion polymerization of acrylonitrile, new particles are formed during polymerization at a rate which is proportional to the rate of polymerization and the ratio of unreacted monomer. The total amount of monomer adsorbed on or in the polymer particles is rather small, but the concentration on or in the polymer particles is sufficiently high and proportional to the monomer concentration in aqueous phase. The polymerization proceeds concurrently on or in the polymer particles and in aqueous phase, but the three loci may be continuous rather than discrete. A reaction scheme is introduced here which shows the coexistence of polymerizations on or in the polymer particles and in the aqueous phase. 相似文献
A mathematical model of emulsion polymerization that takes into account the possibility of formation of polymer-monomer particles from monomer microdroplets is proposed. It is shown that the theoretically calculated polymerization rate, the concentration of polymer-monomer particles, and their size distribution are governed by the initial state of the original emulsion system (monodisperse or bidisperse system of microdroplets). 相似文献
Latexes with very small particle size are usually manufactured by microemulsion polymerization. This article explains the preparation of nanolatexes by monomer-starved nucleation in a conventional semibatch emulsion polymerization with a low surfactant/monomer ratio and with no need for a cosurfactant. The semibatch emulsion polymerization reactions started with an aqueous solution of a surfactant and a water soluble initiator. Monomer was added at a fixed rate. The size of particles decreased with decreasing rate of monomer addition. High solids content nanolatexes with particles as small as 25 nm in diameter were produced. Several monomers with different water solubilities were compared. The order of the number of particles in terms of the rate of monomer addition was found to depend on the type of monomer. Water soluble monomers produced more particles due to associated chain transfer to monomer and radical exit. The monodispersity of particles at the end of nucleation increased as the rate of monomer addition decreased. The technique seems to be preferable to microemulsion polymerization, which uses a high concentration of surfactant/cosurfactant and is limited to low monomer holdup. 相似文献
On the basis of the mathematical model of emulsion polymerization, which takes into account the possibility of formation of polymer-monomer particles from monomer microdroplets, the molecular-mass distribution of the polymer formed in systems with different initial states of the original emulsion system (monodisperse or bidisperse system of microdroplets) is calculated. It is shown that the molecular-mass distribution of the polymer is governed by the state of the original emulsion system and the conversion of the monomer. 相似文献
Miniemulsion polymerization involves initiation of polymerization in preformed stable monomer emulsion droplets with average droplet diameter of 50–500 nm. At the end of the polymerization, only a fraction of the initial number of monomer droplets become polymer particles. The emulsifier system used for the preparation of such emulsions comprises a mixture of ionic surfactant and a fatty alcohol or long chain alkane (termed cosurfactant). The cosurfactant is essential for the formation of stable emulsion droplets and in addition it plays an important role in the interparticle monomer transport. Kinetic results are presented on conventional emulsion and miniemulsion copolymerization of different pairs of monomers, showing the main differences for both processes. These differences were related to the particle formation mechanism and the influence of the cosurfactant in the miniemulsion process. A theoretical model was developed, based on mass balances and equilibrium thermodynamics, which was found to describe accurately the experimentally generated data on comonomer distribution during the course of the copolymerization process and the interdroplet mass transport process. 相似文献
Emulsion polymerization with nano‐scale SiO2 particles as seeds composed of methyl methacrylate (MMA), butyl acrylate (BA), hydroxyethyl methacrylate (HEMA), and acrylic acid (AA) was studied from varying reaction temperatures, level of SiO2 particle, HEMA, and emulsifier. The morphology of the emulsion particle was examined with a transmission electron microscope (TEM). The results showed that the addition of nano‐SiO2 particles decreased the coagulum greatly when its level was lower than 7%. The coagulum also decreased with the increasing of temperature from 65°C to 75°C. The level of HEMA and emulsifier had little influence on the coagulum in the presence of nano‐SiO2. The particle size of the emulsion increased with the increase of level of nano‐SiO2 and HEMA. Part of the emulsion particles connected together due to the existence of HEMA, and yet some of the nano‐SiO2 particles were not covered with polymer. 相似文献