Molecular,Nanostructural and Mechanical Characteristics of Lamellar Triblock Copolymer Blends: Effects of Molecular Weight and Constraint

While theoretical and experimental efforts have thoroughly addressed microphase‐ordered AB diblock copolymer blends with a parent homopolymer (hA or hB) or a second block copolymer, surprisingly few studies have considered comparable ABA triblock copolymers in the presence of hB or an AB diblock copolymer. In this study, we elucidate the roles of additive molecular weight and constraint by examining three matched series of miscible ABA/hB and ABA/AB blends. Self‐consistent field theory is employed to analyze molecular characteristics, e. g., segmental distributions, microdomain periods and midblock bridging fractions, as functions of blend composition. Predictions are compared to morphological characteristics discerned by transmission electron microscopy and small‐angle X‐ray scattering. The corresponding mechanical properties of these blends are measured by dynamic mechanical analysis. The results of this comprehensive work reveal that addition of hB swells the B‐lamellae of the ABA copolymer and has a generally deleterious effect on both the dynamic elastic modulus and midblock bridging fraction. In contrast, addition of a lamellar or cylindrical AB copolymer to the same ABA copolymer can promote an increase or decrease in lamellar period and bridging fraction, depending on relative block sizes.     

Exchange reactions occurring through active chain ends: Melt mixing of nylon 6 and polycarbonate

The chemical reactions occurring in the melt mixing of nylon6/polycarbonate (Ny6/PC) at 240°C were investigated. The reaction of equimolar Ny6/PC blends can be reconciled within the overall scheme of an exchange reaction occurring with the attack of active amino terminals on the inner carbonate groups. We have performed the synthesis of low molecular weight amino-terminated nylon 6 and the effect of the active amino terminal groups on the exchange kinetics was investigated. The exchange reaction yields sizeable amounts of copolymer, in fact after 75 min of melt mixing the (initially equimolar) blend contains 30 mol of unreacted PC and 70 mol of Ny6/PC copolymer (all the Ny6 was therefore incorporated in the copolymer). Trifluoroacetylation of nylon 6 was used to produce CHCl₃-soluble Ny6/PC copolymers, that could be analyzed by NMR. The NMR analysis yielded, beside the copolymer composition, evidence of the presence of urethane units interconnecting the Ny6 and PC blocks. The amount of urethane units increased with the reaction time, indicating a reduction of the block size as a function of the extent of exchange. Our study established the structure of the products formed, provided the materials balance of the process, and investigated some salient kinetic aspects. A thermal degradation study was also performed by thermogravimetry and direct pyrolysis mass spectrometry, to identify the products formed in the thermal treatment of the blends and to investigate the possible role of the inner amide groups in the intermolecular exchange reactions occurring between Ny6 and PC. Our results prove that these reactions occur above 300°C, and that only the cleavage of carbonate groups, by means of Ny6 amino end groups, is actually occurring at 240°C. © 1994 John Wiley & Sons, Inc.     

Compatibilization Efficiency of Organoclay in an Immiscible Polycarbonate/Poly(methyl methacrylate) Blend

Summary: This communication describes the compatibilization efficiency of organically modified montmorillonite (OMMT) in immiscible polycarbonate (PC)/poly(methyl methacrylate) (PMMA) blends for the first time. The size of the dispersed PC particles was reduced significantly upon the addition of OMMT (6 wt.‐%) to the blend. The compatibilization effect of the OMMT was also assessed by differential scanning calorimetry, mechanical properties and thermal stability analysis of the modified blend.

SEM images of the fracture surfaces.     

TOUGHENING OF POLYCARBONATE WITH PBA-PMMA CORE-SHELL PARTICLES

The miscibility, mechanical properties, morphology and toughening mechanism of PC/PBA-PMMA blends were investigated. The dynamic mechanical results show that PC/PBA-PMMA blend has good miscibility and strong interfacial adhesion. The Izod impact strength of blend PC/PBA-PMMA with 4% (volume fraction) PBA-PMMA core-shell modifier is 16 times higher than that of pure PC. The core-shell volume fraction and thickness of the PMMA shell have effect on the toughness of PC/PBA-PMMA blends. As PMMA volume fraction increases, the toughness of PC/PBA-PMMA blend increases, and reaches a maximum value at 30% volume fraction of PMMA or so. The tensile properties of PC/PBA-PMMA blend with a minimum amount of PBA-PMMA modifier show that brittle-tough transition has no significant variance in comparison with that of pure PC. The scanning electron microscopic (SEM) observation indicates that the toughening mechanism of the blend with the pseudo-ductile matrix modified by small core-shell latex polymer particles is the synergetic effect of cavitation and shear yielding of the matrix.     

Miscibility of polycarbonates with copolymers containing cyclohexylmethacrylate

We prepared various copolymers containing styrene and methacrylates to examine their miscibility with polycarbonates such as bisphenol A polycarbonate (PC), dimethylpolycarbonate (DMPC), and tetramethylpolycarbonate (TMPC). Among the various copolymers examined, poly(methyl methacrylate‐co‐cyclohexylmethacrylate) [P(MMA–CHMA)] copolymers containing proper amounts of cyclohexylmethacrylate (CHMA) formed miscible blends with PC and DMPC, whereas TMPC did not form a miscible blend with P(MMA–CHMA). However, TMPC was miscible with poly(styrene‐co‐cyclohexylmethacrylate) [P(S–CHMA)] copolymers containing less than about 40 wt % CHMA, whereas PC and DMPC were always immiscible with P(S–CHMA). Miscible blends exhibited lower critical solution temperature (LCST)‐type phase behavior. Binary interaction energies were calculated from the observed phase boundaries with lattice–fluid theory combined with a binary interaction model. The quantitative interaction energy of each binary pair indicated that the phenyl ring substitution of polycarbonate with methyl groups did not lead to interactions that were favorable for miscibility with methyl methacrylate (MMA) and CHMA, but it did lead to favorable interactions with styrene. The addition of CHMA to MMA initially increased the LCST but ultimately led to immiscibility with PC and DMPC; however, addition of CHMA to styrene always decreased the LCST with TMPC. The increased LCST of PC or DMPC blends stemmed from intramolecular repulsion between MMA and CHMA, whereas the decreased LCST of TMPC/P(S–CHMA) blends with CHMA content came from negative interaction energy between styrene and CHMA. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1948–1955, 2001     

Miscibility and deformation behavior in some thermoplastic polymer blends containing poly(styrene-co-acrylonitrile)

Miscibility in blends of poly(styrene-co-acrylonitrile) (PSAN) with several other polymeric components has been investigated over a range of compositions by means of thermal analysis and transmission electron microscopy. Systems in vestigated were (i) PSAN/polycarbonate (PC), (ii) PSAN/styrene-maleic anhydride-methyl methacrylate terpolymer (S/MA/MM), (iii) PSAN/polynorbornene nitrile (PNN), and (iv) PSAN//S/MA/MM//PC. PSAN/PC was demonstrated to be partially miscible in all proportions over the PSAN copolymer composition range 23–70 wt % AN, while the miscibility or lack thereof of PSAN//S/MA/MM depended on the relative AN and MA contents of the PSAN and S/MA/MM, respectively. In contrast, PSAN/PNN was found to be immiscible in all proporations, while the system PSAN//S/MA/MM//PC was shown to be partially miscible. Deformation studies performed on rubber-modified versions of these blends defined deformation mode and microstructural deformation behavior. Dual extensometer tensile testing yielded relative contributions of crazing and of plastic flow, which correlated both with blend composition and with toughness. TEM observations of deformed specimens indicated a deformation process in the multiphase matrix blends consisting of craze initiation and propagation in the rubber-containing phase, craze arresting in the ductile second matrix phase, and coordinated extensive deformation of the matrix phases and of the rubber particles, where the ability to support the latter coordinated forms of deformation were observed to increase with increasing proportion of plastically deforming phase.     

PC/EAA共混体系在加工过程中的反应

采用差示扫描量热法(DSC)和核磁共振氢谱法(1H-NMR)研究了不同聚碳酸酯(PC)/乙烯-丙烯酸共聚物(EAA)共混体系在加工过程中的大分子反应,考察了有机金属催化剂二丁基锡DBTO)含量和反应时间对体系的影响.采用哈克(Haake)转矩流变仪的混合器作反应釜,索氏抽提器分离产物.结果表明,PC和EAA在加工中反应剧烈,在共混体系的界面原位形成接枝或交联的PC-EAA共聚物,随催化剂用量增大、反应时间延长易生成共交联的PC-EAA共聚物.但混合时间过长,体系的断链反应会加剧,生成产物不稳定.     

Crystallization behavior of polypropylene/polycarbonate blends

Crystallization behavior and morphology of polypropylene (PP)/polycarbonate (PC) blends have been studied by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). In the study of non-isothermal crystallization of the blends, the phenomenon of multiple crystallization peaks of PP/PC blends was related to the blend morphology in which PP was the dispersed phase as small droplets in the PC matrix. The phenomenon of a single crystallization peak of the PP/PC blends was related to the blend morphology in which PP was a continuous phase; in that case the crystallization peak temperatures of the blends were higher than that of the PP. The isothermal crystallization kinetics of the PP and PP/PC (80/20) blend were described by the Avrami equation. The results showed that the Avrami exponent of the PP/PC (80/20) blend was higher than that of the PP, and the crystallization rate of the PP/PC (80/20) blend was faster than that of the PP. The crystallization rate of the PP and PP/PC (80/20) blend were calculated according to the Hoffmann theory. Both the PP and PP/PC (80/20) blend had maximum crystallization rates. The temperature at the maximum crystallization rate for the PP/PC (80/20) blend was higher than that of the PP.     

Synthesis and properties of polydimethylsiloxane-containing block copolymers via living radical polymerization

Polydimethylsiloxane (PDMS) block copolymers were synthesized by using PDMS macroinitiators with copper-mediated living radical polymerization. Diamino PDMS led to initiators that gave ABA block copolymers, but there was low initiator efficiency and molecular weights are somewhat uncontrolled. The use of mono- and difunctional carbinol–hydroxyl functional initiators led to AB and ABA block copolymers with narrow polydispersity indices (PDIs) and controlled number-average molecular weights (M_n's). Polymerization with methyl methacrylate (MMA) and 2-dimethylaminoethyl methacrylate (DMAEMA) was discovered with a range of molecular weights produced. Polymerizations proceeded with excellent first-order kinetics indicative of living polymerization. ABA block copolymers with MMA were prepared with between 28 and 84 wt % poly(methyl methacrylate) with M_n's between 7.6 and 35 K (PDI <1.30), which show thermal transitions characteristic of block copolymers. ABA block copolymers with DMAEMA led to amphiphilic block copolymers with M_n's between 9.5 and 45.7 K (PDIs of 1.25–1.70), which formed aggregates in solution with a critical micelle concentration of 0.1 g dm⁻³ as determined by pyrene fluorimetry experiments. Monocarbinol functional PDMS gave AB block copolymers with both MMA and DMAEMA. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1833–1842, 2001     

Characterization of copolyesteramides from reactive blending of PET and MXD6 in the molten state

Poly(ethylene terephthalate)‐poly(m‐xylylene adipamide) PET‐MXD6 copolymers were prepared by reactive blending of equimolar PET/MXD6 blends at 285 °C for different times in presence of terephthalic acid (1 wt %). First, the partial hydrolysis of PET and MXD6 occurs, yielding oligomers terminated with the reactive aromatic carboxyl groups. These oligomers quickly react with ester and amide inner groups producing a PET‐MXD6 copolymer that may compatibilize the initial biphasic blend. In this homogeneous environment, the aliphatic carboxyl‐terminated MXD6 chains, inactive in the initial biphasic blend, may promote the exchange reactions determining the formation of a random copolymer at longer reaction time (120 min). The progress of exchange reactions, and the microstructure of the formed copolyesteramides, versus the reaction time was followed by ¹H and ¹³C NMR analyses using a CDCl₃/TFA‐d/(CF₃CO)₂O mixture as solvent and applying appropriate mathematical models. Dyads and triads sequences were thoroughly characterized by NMR. Semicrystalline block copolymers were obtained at reaction time lower than 45 min. All PET‐MXD6 copolymers show a single T_g that change as a function of the dyads molar composition in the copolymers. The measured T_g values match with those calculated by a proposed modified Fox equation that take into account the weight fraction of the four dyad components of the PET‐MXD6 copolymers. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Positron annihilation study of free volume holes in polymers and polymer blends

Positron lifetime spectra were measured as a function of the time for metallocene polyethylene (mPE), poly(methyl methacrylate) (PMMA), polyamide (PA), and polycarbonate (PC). A decrease in o-Ps intensity with the elapsed time was observed in mPE and PC measured at room temperature and in PMMA measured at 225 K. Formation of free radicals has been supposed to be one of the causes of this effect. The effect of maleic-anhydride (maH) grafted copolymers and its ionomers in mPE/PA blends was also studied. The change in the positron lifetime distribution with increasing maH and the ionomer content revealed an enhanced interaction between mPE and PA phase and the decrease of dispersed mPE particles, which reflected good compatibility of the blend.     

Effect of transesterification products on the miscibility and phase behavior of poly(trimethylene terephthalate)/bisphenol A polycarbonate blends

Blends of poly(trimethylene terephthalate)/bisphenol A polycarbonate (PTT/PC) with different compositions were prepared by melt blending. The effect of transesterification on the miscibility and phase behavior of the blends was studied using DSC, DMA, and ¹H NMR. The DMA results revealed a two-phase system with partial miscibility. DSC thermograms of the first heating scan showed a crystallizable system in which addition of PC-phase reduces the degree of crystallinity. However, the cooling and also the second heating scans revealed the complete miscibility of all the blends. It was concluded that annealing at 300 °C (to remove thermal history of the blends) caused the constituents to undergo the transesterification reaction, which changes the blend to a miscible system. The miscibility is due to formation of block copolymers with different block lengths which also suppress the crystallization of the system. The degree of randomness and sequence lengths of the copolymers were determined to analyze the extent of transesterification reaction and structure of the system. It was observed that as the reaction progresses, the degree of randomness increases and the sequence length of the copolymers decreases. Moreover, both increase of reaction time and temperature increased the extent of reaction. The results of DSC and ¹H NMR showed that a small amount of reaction is needed to change this system to a miscible blend.     

Relationships between the molecular architecture,crystallization capacity,and miscibility in poly(butylene terephthalate)/polycarbonate blends: A comparison with poly(ethylene terephthalate)/polycarbonate blends

Poly(butylene terephthalate) (PBT)/polycarbonate (PC) samples, prepared via reactive blending in the presence of Ti‐ and Sm‐based catalysts, resulted in block copolymers whose block length decreased as the mixing time increased. A single homogeneous amorphous phase occurred when the blocks had monomeric sequences shorter than 10 units. Otherwise, a crystalline phase of PBT developed. Also, in poly(ethylene terephthalate) (PET)/PC blends previously studied, the miscibility was strictly correlated with the crystallizability of the system. Therefore, the miscibility of the PBT/PC and PET/PC blends was compared with respect to the tendency of the PBT and PET blocks to crystallize under isothermal conditions. The crystallization rate of the PBT/PC copolymers was faster than that of the PET/PC copolymers with similar block lengths. Accordingly, the minimum crystallizable sequence length of the PBT blocks was shorter than that of the PET blocks (18 vs 31 monomeric unit sequences). This behavior was interpreted as an effect of the more flexible PBT units, which had a greater tendency to fold and crystallize than the PET units. Therefore, PBT, the blocks of which tended to crystallize even if they were very short and phase‐separated, was characterized by a poorer compatibility with PC than that of PET. As a result, the block size had a fundamental role in determining the crystallizability and, therefore, phase behavior of the semicrystalline block copolymers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2821–2832, 2004     

Compatibilizing effect of transesterification product between components in bisphenol-A polycarbonate/poly(ethylene terephthalate) blend

The compatibilizing effect of a random copolymer, which is the transesterification product, on its corresponding blend system of bisphenol-A polycarbonate/poly(ethylene terephthalate) (PC/PET) has been studied using a Differential Scanning Calorimeter and a Phase Contrast Microscope. It was found that after a long time of transesterification between PET and PC (50/50, wt %), the obtained product, that is, TCET random copolymer, is miscible with individual homopolymers of PC and PET. The addition of the TCET copolymer into the immiscible PC/PET blend can make the glass transitions of the PC-rich phase and PET-rich phase approach each other, and eventually merge into a single glass transition when the content of TCET in the ternary mixture reaches 60 wt %. Meanwhile, the phase structure images showed that with the increasing content of the TCET copolymer in the ternary blends, the size of the phase domains decreases and the phase domains further diminish at 60 wt % TCET. All these results proved the compatibilizing effect of TCET copolymer on the PC/PET blends in their ternary mixture. The mechanism of the compatibilizing effect is directly related to the reduction of the interfacial tension between PC-rich and PET-rich phase domains in the presence of increasing amounts of TCET copolymer in the ternary blends. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2960–2972, 1999     

Azobenzene‐Containing Block Copolymers as Light‐Induced Reworkable Adhesives: Effects of Molecular Weight,Composition, and Block Copolymer Architectures on the Adhesive Properties

We previously reported that ABA‐type triblock copolymers with azobenzene‐containing terminal blocks can be utilized as a light‐induced reworkable adhesive that enables repeatable bonding and debonding on demand. The reworkability was based on the photoisomerization of the azobenzene moiety and concomitant softening and hardening of the azo blocks. Our aim in this study is to investigate the effect of the composition, molecular weight, and block copolymer architectures on the reworkable adhesive properties. For this purpose, we prepared AB diblock, ABA triblock, and 4‐arm (AB)₄ star‐block copolymers consisting of polymethacrylates bearing an azobenzene moiety (A block) and 2‐ethylhexyl (B block) side chains and performed adhesion tests by using these block copolymers. As a result, among the ABA block copolymers with varied compositions and molecular weights, the ABA triblock copolymers with an azo block content of about 50 wt % and relatively low molecular weight could achieve an appropriate balance between high adhesion strength and low residual adhesion strength upon UV irradiation. Furthermore, the 4‐arm star‐block structure not only enhances the adhesion strength, but also maintains low residual adhesion strength when exposed to UV irradiation. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 806–813     

The influence of segmented block copolymers in immiscible polymer blends

One mechanism for compatibilization of immiscible polymer blends is adding block copolymers (BCP) that consist of segments chemically comparable to the parent homopolymers in the blend. BCP do both, emulsify the disperse phase to give smaller particles as well as increase the interfacial adhesion between the phases. The influence of segmented BCP in blends of immiscible high‐performance polymers was investigated systematically by variation of the flexibility of the BCP segments. It was shown that the stiffness of the second segment in polysulfone (PSU) block copolymers as well as the PSU segment molecular weight determine the intermixing between the BCP and the PSU matrix.     

Viscoelastic and thermal behaviour of ternary blends polystyrene/polycarbonate/tetramethylpolycarbonate

The thermal analysis characteristics of ternary blends polystyrene(PS)/polycarbonate(PC)/tetramethylpolycarbonate (MPC) show that the PS forms mostly a pure PS phase, whereas the PC and MPC go into a second phase very close to a binary blend of the same PC/MPC weight composition. However, an additional broad glass transition is observed for most blends within the same temperature range (129–133°). On the other hand, the viscoelastic properties of the ternary blends containing 75% PC/MPC weight fraction exhibit an additional low frequency (large relaxation times) relaxation domain. This relaxation domain might be attributed either to a PS/MPC interphase or to PS “trapped” at the PS-PC/MPC interphase.     

Thermoresponsive gels based on ABA triblock copolymers: Does the asymmetry matter?

The aim of this study was to investigate the effect of the asymmetry of the triblock copolymers on their thermoresponsive self‐assembly behavior. To this end, nine ABA‐type triblock copolymers with n‐butyl methacrylate and 2‐(dimethylamino)ethyl methacrylate (DMAEMA) consisting of the A and the B blocks, respectively, were synthesized. Polymers of three different DMAEMA contents (50, 60, and 70 wt %) were synthesized while varying the length ratio of the two hydrophobic A blocks. Specifically, one symmetric ABA triblock copolymer and two asymmetric ABA′ triblock copolymers with the length of the second A block to be twice or four times bigger than the length of the first A block (AB2A and AB4A triblock copolymer) were synthesized for each DMAEMA composition. Three statistical copolymers were also synthesized for comparison. The thermoresponsive behavior of the copolymers was studied and it was found that the cloud point and rheological properties of the polymers were strongly affected by the architecture (statistical vs. block) and less strongly by the DMAEMA composition and the asymmetry of the polymers. Nevertheless, interestingly the asymmetry of the ABA triblock copolymers did influence the thermoresponsive behavior with the more symmetric polymers presenting a sol–gel transition at lower temperatures. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2850–2859.     

Electrical conductivities of carbon nanotube-filled polycarbonate/polyester blends

Carbon nanotube (CNT)-filled polycarbonate (PC)/poly(butylene terephthalate) (PBT) and polycarbonate (PC)/poly(ethylene terephthalate) (PET) blends containing 1 wt% CNTs over a wide range of blend compositions were prepared by melt mixing in a torque rheometer to investigate the structure-electrical conductivity relationship. Field emission scanning electron microscopy was used to observe the blend morphology and the distribution of CNTs. The latter was compared with the thermodynamic predictions through the calculation of wetting coefficients. It was found that CNTs are selectively localized in the polyester phase and conductive blends can be obtained over the whole composition range (20 wt%, 50 wt% and 80 wt% PBT) for CNT-filled PC/PBT blends, while conductive CNT-filled PC/PET blends can only be obtained when PET is the continuous phase (50 wt%, 80 wt% PET). The dramatic difference in the electrical conductivity between the two types of CNT-filled PC/polyester blends at a low polyester content (20 wt%) was explained by the size difference of the dispersed phases on the basis of the transmission electron microscope micrographs.     

Transformation of “living” carbocationic and other polymerizations to controlled/“living” radical polymerization

Transformation of “living” carbocationic polymerization of styrene and isobutene to controlled atom transfer radical polymerization (ATRP) is described and formation of the corresponding AB and ABA block copolymers with styrene (St), methyl methacrylate (MMA, methyl acrylate (MA) and isobornyl acrylate (IBA) was demonstrated. A similar approach was applied to the cationic ring opening polymerization of tetrahydrofuran leading to the AB and ABA block copolymers with St, MMA and MA using ATRP. Site transformation approach was also used for the ring opening metathesis polymerization of norbornene and polycondensation systems using polysulfone as an example. In both cases, AB and ABA block copolymers were efficiently formed with styrene and acrylates.