Application of zone-drawing and zone-annealing method to poly(p-phenylene sulfide) fibers

A zone-drawing and zone-annealing treatment was applied to poly(p-phenylene sulfide) fibers in order to improve their mechanical properties. The zone-drawing (ZD) was carried out at a drawing temperature of 90°C under an applied tension of 5.5 MPa, and the zone-annealing (ZA) was carried out at an annealing temperature of 220°C under 138.0 MPa. The differential scanning calorimetry (DSC) thermogram of the ZD fiber had a broad exothermic transition (T_c = 110°C) attributed to cold-crystallization and a melting endotherm peaking at 286°C. The T_c of the ZD fiber was lower than that (T_c = 128°C) of the undrawn fiber. In the temperature dependence of storage modulus (E′) for the ZD fiber, the E′ values decreased with increasing temperature, but increased slightly in the temperature range of 90–100°C, and decreased again. The slight increase in E′ was attributable to the additional increase in the crosslink density of the network, which was caused by strain-induced crystallization during measurement. The resulting ZA fiber had a draw ratio of 6.0, a degree of crystallinity of 38%, a tensile modulus of 8 GPa, and a tensile strength of 0.7 GPa. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1731–1738, 1998     

Synthesis and properties of thermoplastic polyimides with ether and ketone moieties

A series of polyimides containing ether and ketone moieties were synthesized from 1,3‐bis(4‐fluorobenzoyl) benzene and several commercially available dianhydrides via a conventional two‐step polymerization. The inherent viscosities of Polyamide acids ranged from 0.46 to 0.73 dL/g. Thermal properties, mechanical properties, and thermalplasticity of the obtained polimide films were investigated by focusing on the chemical structures of their repeat units. These films were amorphous, flexible, and transparent. All films displayed low T_gs (184–225 °C) but also excellent thermal stability, the 5% weight loss temperature was up to 542 °C under nitrogen. The films showed outstanding mechanical properties with the modulus up to 3.0 GPa and the elongation at break in the range of 8–160%. The uniaxial stretching of PI‐a at high temperature was studied owing to its excellent flexibility. The PI‐a had an elongation at break up to 1600% at 245 °C and the uniaxially stretched film exhibited a much higher modulus (3.9 GPa) and strength (240 MPa) than undrawn film. The results indicated that PI‐a can potentially be used to prepare materials such as fiber, ultra‐thin film or ultra‐high modulus film. All the obtained films also demonstrated excellent thermoplasticity (drop of E′ at T_g > 10³) which made the polyimides more suitable for melt processing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2878–2884, 2010     

Studies on Macromolecular Complexing Agents. II. Effects of Polypropylene Oxide on the Copolymerization Reaction between Butadiene and Styrene

ABSTRACT

Ultra-high-molecular-weight poly[(R)-3-hydroxybutyrate](P(3HB)) was biosynthesized from glucose by a recombinant Escherichia coli XL-1 Blue (pSYL105) harboring Alcaligenes eutrophus PHB biosynthesis phbCAB genes. Six kinds of P(3HB) samples with differ-ent weight-average molecular weight (M_w ) from 1.1 × 10⁶ to 11 × 10⁶ measured by multi-angle laser light scattering were respectively produced at pH values of 7.0 to 6.5 in culture media. Solvent-cast P(3HB) films of high-molecular-weights over M_w of 3.3 × 10⁶ were stretched easily and reproducibly at 160°C to a draw ratio of 400-650%. Mechanical properties of the stretched P(3HB) films were markedly improved relative to those of solvent-cast film. The elongation to break, Young's modulus, and tensile- strength of stretched film (M_w = 11 × 10⁶) were 58%, 1.1 GPa, and 62 MPa, respectively. X-ray diffraction patterns indicated that the stretched film was highly oriented and had a high crystallinity over 80%. When the stretched film was annealed at 160°C for 2 hours, the mechanical properties were further improved (elongation to break = 67%, Young's modulus = 1.8 GPa and tensile strength = 77 MPa). The mechanical properties of the stretched-annealed film remained almost unchanged for 6 months at room temperature, suggesting that a high crystallinity of the stretched-annealed film avoids a progress of secondary crystallization.

     

Application of continuous zone-drawing/zone-annealing method to poly(ethylene terephthalate) fibers

A continuous zone-drawing/zone-annealing method was applied to poly(ethylene terephthalate) fibers in order to improve their mechanical properties. Apparatus used for this treatment was assembled in our laboratory. The continuous zone-drawing treatment was carried out at a drawing temperature of 103°C under an applied tension of 6.6 MPa to fully orient amorphous chains in the drawing direction without inducing thermal crystallization. The continuous zone-annealing treatment was carried out twice at an annealing temperature of 160°C under 102.2 MPa and at 183°C under 161.1 MPa to crystallize the highly oriented amorphous chains. The fiber was continuously drawn and annealed at a rate of 420 mm/min. The fiber obtained had a birefringence of 0.260, a degree of crystallinity of 55%, a tensile modulus of 18 GPa, and a storage modulus of 21 GPa at 25°C. Despite the large difference in the treating speed between the continuous zone-annealing and zone-annealing, their values are approximately equal to those of the zone-annealed PET fiber that was reported previously. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 473–481, 1998     

Enhanced electrical properties of highly oriented poly(vinylidene fluoride) films prepared by solid‐state coextrusion

Oriented poly(vinylidene fluoride) (PVDF) films with β‐form crystals have been commonly prepared by cold drawing of a melt‐quenched film consisting of α‐form crystals. In this study, we have successfully produced highly oriented PVDF thin films (20 µm thick) with β‐crystals and a high crystallinity (55–76%), by solid‐state coextrusion of a gel film to eight times the original length at an established optimum extrusion temperature of 160°C, some 10°C below the melting temperature. The resultant drawn films had a highly oriented (orientation function f_c = 0.993) fibrous structure, showing high mechanical properties of an extensional elastic modulus of 8.3 GPa and tensile strength of 0.84 GPa, along the draw direction. Such highly oriented and crystalline films exhibited excellent ferroelectric and piezoelectric properties. The square hysteresis loop was significantly sharper than that of a conventional sample. The sharp switching transient yielded the remnant polarization P_r of 90 mC/m², and the electromechanical coupling factor k_t was 0.24 at room temperature. These values are about 1.5 times greater than those of a conventional β‐PVDF film. Thus, solid‐state coextrusion near the melting point was found to be a useful technique for the preparation of highly oriented and highly crystalline β‐PVDF films with superior mechanical and electrical properties. The morphology of the extrudate relevant to such properties is discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2549–2556, 1999     

Conductive Composite Materials of Polyethylene and Polypyrrole with High Modulus and High Strength

Composite films of polyethylene (PE) and polypyrrole (PPy) were prepared by polymerization of PPy on an ultradrawn polyethylene film with high modulus and high strength in ferric chloride (FeCl₃) aqueous solution. The electrical conductivity of the composite film was found to be related to the polymerization conditions, such as polymerization temperature, polymerization time, the concentration and the oxidation potential of the FeCl₃ solution. Scanning electron microscopy, FTIR and ¹³C NMR spectra were used to elucidate the morphological and structural variations of PPy prepared under different conditions, which lead to the differences in the electrical properties of the resultant composite films. The best electrical conductivity of the composite was about 5.5 S/cm for the film prepared under optimum conditions. The Young's modulus and the tensile strength reached 80 GPa and 3.2 GPa, respectively, which indicated the successful production of a conductive polymer with high strength and high modulus.     

Preparation and physical properties of poly(4,4′‐diamino‐3′‐carbamoylbenzanilide terephthalamide) and poly(4,4′‐diamino‐3′‐carbamoylbenzanilide isophthalamide) films

To prepare thermally stable and high‐performance polymeric films, new solvent‐soluble aromatic polyamides with a carbamoyl pendant group, namely poly(4,4′‐diamino‐3′‐carbamoylbenzanilide terephthalamide) (p‐PDCBTA) and poly(4,4′‐diamino‐3′‐carbamoylbenzanilide isophthalamide) (m‐PDCBTA), were synthesized. The polymers were cyclized at around 200 to 350 °C to form quinazolone and benzoxazinone units along the polymer backbone. The decomposition onset temperatures of the cyclized m‐ and p‐PDCBTAs were 457 and 524 °C, respectively, lower than that of poly(p‐phenylene terephthalamide) (566 °C). For the p‐PDCBTA film drawn by 40% and heat‐treated, the tensile strength and Young's modulus were 421 MPa and 16.4 GPa, respectively. The film cyclized at 350 °C showed a storage modulus (E′) of 1 × 10¹¹ dyne/cm² (10 GPa) over the temperature range of room temperature to 400 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 775–780, 2000     

Effect of annealing on the structure and properties of poly(vinylidene fluoride) β‐form films

Oriented poly(vinylidene fluoride) (PVDF) films consisting of β crystals were prepared by the solid‐state coextrusion (SC) of a gel film near the melting temperature (T_m) and by conventional cold tensile drawing (TD) of a melt‐quenched film. These films were annealed over the temperature range of 75–190 °C (below and above the static T_m) while the sample length was kept constant or constant loads were applied. After annealing with the sample length kept constant, the dynamic Young's modulus markedly decreased because of the relaxation of oriented amorphous chains, as shown by infrared spectroscopy. In contrast, annealing under a constant load improved the chain orientation in both the crystalline and amorphous regions, resulting in an increase in the modulus from an initial 10.5 to 14.3 GPa for the SC and from an initial 3.3 to 4.8 GPa for the TD. The SC, annealed at 190 °C with a constant load corresponding to an initial tension of 200 MPa, exhibited an extreme crystalline‐chain orientation of 0.998 and a modulus of 14.3 GPa, among the highest values ever reported for PVDF. Although the remanent polarization (P_r) of the TD increased slightly from the initial 62 to 68 mC/m², P_r of the SC stayed constant at 100 mC/m² independently of the annealing conditions. This suggests that the P_r value of 100 mC/m² approached the equilibrium value for this PVDF sample containing 3.5 mol % structural defects. Therefore, although the modulus and P_r of the TD increased slightly with annealing, the maximum values achieved by annealing were markedly lower than those of the SC and annealed SC. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1701–1712, 2003     

Zone‐Drawn Poly(p‐phenylene) Films. Effects of Molecular Orientation on Electrical and Mechanical Properties

The electrochemically synthesized poly(p‐phenylene) film could be zone drawn by a factor of 1.57, where the orientation function (f) increased with the draw ratio (λ), regardless of the heater temperature (T_h) or applied tension (σ), and reached 0.428 for the resulting film. The electrical conductivity in the drawing direction rose with f but decreased as T_h became higher due to dedoping that occurred simultaneously with drawing. Young's modulus and tensile strength significantly increased to 4.5 GPa and 155 MPa by zone drawing from 1.1 GPa and 79 MPa of the as‐synthesized film.     

Application of the high-tension multiannealing to nylon 46 fibers

Nylon 46 fibers produced by the high-temperature zone-drawing treatment were treated by repeating high-tension annealing treatments, that is, a high-tension multiannealing (HTMA) treatment to improve their tensile properties. The HTMA treatment was carried out at a repetition time of 10 times and treating temperature of 110°C under high tension (538.2 MPa) close to the tensile strength at break. Although the HTMA treatment was carried out at 110°C, which is much lower than the crystallization temperature of 265°C for nylon 46, the degree of crystallinity increased up to 59%. The orientation factor of crystallites increased dramatically up to 0.949 by the first high-temperature zone-drawing treatment and slightly during the subsequent treatments. This observation indicated that the orientation of crystallites due to slippage among molecular chains did not occur during the HTMA treatment. The treatments shifted the melting peak to slightly higher temperatures, and the HTMA fiber has a melting endotherm peaking at 285°C. The fiber obtained finally had a storage modulus of 12.5 GPa at 25°C. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2737–2743, 1998     

Increase in dynamic modulus of nylon 6 fiber in repeated heating and cooling cycles under sinusoidal deformation

The repeated heating and cooling cycles under sinusoidal deformation have been investigated on nylon 6 fibers. The fibers zone-drawn twice at high temperatures were used, which have a crystallinity of 52.2% and a birefringence of 59.4×10^?3. The heating and cooling cycle was performed twice at a frequency of 110 Hz over a temperature range from 0°C to 180°C and 190°C. The crystallinity and birefringence of the treated fiber were 51.7% and 60.7×10^?3, respectively, indicating almost no changes in molecular orientation and crystallinity. However, the dynamic modulus, E′, increased steadily over whole temperature range measured. Finally, the E′ value reached 21 GPa at room temperature and 10 GPa ever at 180°C. The elongation of fiber after two cycles was only about 5%. © 1993 John Wiley & Sons, Inc.     

Uniaxial Draw Of Poly(aryl-ether-ether-ketone) by solid-state extrusion

Poly(aryl-ether-ether-ketone) (PEEK) films and rods have been solid-state extruded at 154 and 310°C, respectively. The crystal orientation functions, melting behavior, density, and tensile properties of the drawn PEEK films (EDR ≤ 3.7) and rods (EDR ≤ 5.5) have been measured. As extrusion draw ratio (EDR) was increased, the c-axis orientation function, melting temperature, and tensile modulus and strength increased. Moduli up to 6.5 GPa and the strengths up to 600 MPa, 3 and 6 times the values of undrawn films, respectively, were obtained for the drawn films. The thermal expansivities along (α_‖) and perpendicular (α_?) to the draw direction of PEEK rods were measured from ?40 to +10°C. As EDR was increased, α_? increased, but α_‖ decreased. At EDRs of 3.8 and 5.5, α_‖ even exhibited negative values (about ?5 × 10^?6°C^?1), probably due to reversible contraction of elongated tie-molecules.     

Preparation of porous polyimide/in‐situ reduced graphene oxide composite films for electromagnetic interference shielding

Herein we report an easy and efficient approach to prepare lightweight porous polyimide (PI)/reduced graphene oxide (RGO) composite films. First, porous poly (amic acid) (PAA)/graphene oxide (GO) composite films were prepared via non‐solvent induced phase separation (NIPS) process. Afterwards PAA was converted into PI through thermal imidization and simultaneously GO dispersed in PAA matrix was in situ thermally reduced to RGO. The GO undergoing the same thermal treatment process as thermal imidization was characterized with thermogravimetric analysis, Raman spectra, X‐ray photoelectron spectroscopy and X‐ray diffraction to demonstrate that GO was in situ reduced during thermal imidization process. The resultant porous PI/RGO composite film (500‐µm thickness), which was prepared from pristine PAA/GO composite with 8 wt% GO, exhibited effective electrical conductivity of 0.015 S m^?1 and excellent specific shielding efficiency value of 693 dB cm² g^?1. In addition, the thermal stability of the porous PI/RGO composite films was also dramatically enhanced. Compared with that of porous PI film, the 5% weight loss temperature of the composite film mentioned above was improved from 525°C to 538°C. Moreover, tensile test showed that the composite film mentioned above possessed a tensile strength of 6.97 MPa and Young's modulus of 545 MPa, respectively. Copyright © 2016 John Wiley & Sons, Ltd.     

Mechanical and optical properties of SiO<Subscript>2</Subscript> thin films deposited on glass

The optical and mechanical properties of amorphous SiO₂ films deposited on soda-lime silicate float glass by reactive RF magnetron sputtering at room temperature were investigated in dependence of the process pressure. The densities of the films are strongly influenced by the process pressure and vary between 2.38 and 1.91 g cm^?3 as the pressure changes from 0.27 to 1.33 Pa. The refractive indices of the films shift between 1.52 and 1.37, while the residual compressive stresses in the deposited films vary in the range from 440 to 1 MPa. Hardness and reduced elastic modulus values follow the same trend and decline with the increase of process pressure from 8.5 to 2.2 GPa and from 73.7 to 30.9 GPa, respectively. The abrasive wear resistance decreases with the density of the films.     

Conductive polymers as a new type of thermoelectric material

Thermoelectric properties were investigated for the films of electrically conductive doped polyanilines. The thermoelectric performance, evaluated by thermoelectric figure-of-merit (ZT = T (S² σ) / κ), of various protonic acid-doped polyaniline bulk films was found to depend on the electrical conductivity σ of the film. Thus, the higher the electrical conductivity, the higher the figure-of-merit is, because the thermal conductivity κ of polyaniline films does not depend on the electrical conductivity. Among the conductive bulk films of polyaniline, the highest figure-of-merit (ZT = 1 × 10⁻⁴) was observed for (±)-10-camphorsulfonic acid (CSA)-doped polyaniline in an emeraldine form (σ - 188 S cm⁻¹) at room temperature. The multilayered film, composed of electrically insulating emeraldine base layers and electrically conducting CSA-doped emeraldine salt layers, exhibited 6 times higher ZT at 300 K than that of a bulk film of CAS-doped polyaniline, showing the highest ZT value of 1.1 × 10⁻² at 423 K. Stretching of the CAS-doped polyaniline film also increased the figure-of-merit of doped polyaniline films along the direction of the stretching.     

Mechanical properties and structure of the zone‐drawn poly(L‐lactic acid) fibers

The zone‐drawing (ZD) method was applied three times to the melt‐spun poly(L ‐lactic acid) (PLLA) fibers of low molecular weight (M_v = 13,100) at different temperatures under various tensions. The mechanical properties and superstructure of the ZD fibers were investigated. The resulting ZD‐3 fiber had a draw ratio of 10.5, birefringence of 37.31 × 10⁻³, and crystallinity of 37%, while an orientation factor of crystallites remarkably increased to 0.985 by the ZD‐1. The Young's modulus and tensile strength of the ZD‐3 fiber respectively attained 9.1 GPa and 275 MPa, and the dynamic storage modulus was 10.4 GPa at room temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 991–996, 1999     

Development of oriented structure and properties on drawing of poly(vinylidene fluoride) by solid‐state coextrusion

Gel films of poly(vinylidene fluoride) (PVDF) consisting of α‐form crystals were drawn uniaxially by solid‐state coextrusion to extrusion draw ratios (EDR) up to 9 at an optimum extrusion temperature of 160 °C, about 10°C below the melting temperature (T_m). The development of an oriented structure and mechanical and electrical properties on coextrusion drawing were studied as a function of EDR. Wide‐angle X‐ray diffraction patterns showed that the α crystals in the original gel films were progressively transformed into oriented β‐form crystals with increasing EDR. At the highest EDR of 9 achieved, the drawn product consisted of a highly oriented fibrous morphology with only β crystals even for the draw near the T_m. The dynamic Young's modulus along the draw direction also increased with EDR up to 10.5 GPa at the maximum EDR of 9. The electrical properties of ferroelectricity and piezoelectricity were also markedly enhanced on solid‐state coextrusion. The D–E square hysteresis loop became significantly sharper with EDR, and a remanent polarization P_r of 100 mC/m² and electromechanical coupling factor along the thickness direction k_t of 0.27 were achieved at the maximum EDR of 9. The crystallinity value of 73–80% for the EDR 9 film, estimated from these electrical properties, compares well with that calculated by the ratio of the crystallite size along the chain axis to the meridional small‐angle X‐ray scattering (SAXS) long period, showing the average thickness of the lamellae within the drawn β film. These results, as well as the appearance of a strong SAXS maximum, suggest that the oriented structure and properties of the β‐PVDF are better explained in terms of a crystal/amorphous series arrangement along the draw axis. Further, the mechanical and electrical properties obtained in this work are the highest among those ever reported for a β‐PVDF, and the latter approaches those observed for the vinylidene fluoride and trifluoroethylene copolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1371–1380, 2001     

A buckling mechanics approach to elastic modulus determination of glassy polymer films

Column buckling mechanics were examined as a technique to determine the modulus of glassy polymer films that fail at very low strains in tension. As an alternative modulus measurement technique, free‐standing column buckling (FSCB) mechanics were investigated here. Given the film geometries and the critical buckling load, classical relationships can be used to determine the modulus. Several polymeric materials were tested and compared to uniaxial tensile values to determine the robustness and validity of the technique. Film geometries were varied from 4 to 18 mm in width and from 15 to 60 mm in length. The films were compressed in plane until buckling occurred and the critical buckling load was measured for each geometry. The critical buckling load increased as film width increased and decreased as film length increased, while the thickness was held constant for each material. For polyethylene terephthalate films, the elastic modulus was determined to be 3.06 ± 0.58 GPa. This FSCB‐determined modulus was compared to the elastic modulus obtained by tensile testing (3.54 ± 0.2 GPa). The modulus measurement technique presented here has the potential to be used experimentally to determine the elastic modulus of glassy polymer films that perform poorly in tension. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 15–20     

Influence of high loading of cellulose nanocrystals in polyacrylonitrile composite films

Polyacrylonitrile-co-methacrylic acid (PAN-co-MAA) and cellulose nanocrystal (CNC) composite films were produced with up to 40 wt% CNC loading through the solution casting method. The rheological properties of the solution/suspensions and the structural, optical, thermal, and mechanical properties of the resulting films were investigated. The viscosity of the composite suspensions increased with higher CNC loadings and with longer aging times. PAN-co-MAA/CNC films maintained a similar level of optical transparency even with up to 40 wt% CNC loading. The glass transition temperature (Tg) increased from 92 to 118 °C, and the composites had higher thermal stability below 350 °C compared to both neat PAN-co-MAA and neat CNC. The mechanical properties also increased with higher CNC loadings, elastic modulus increased from 2.2 to 3.7 GPa, tensile strength increased from 75 to 132 MPa, and the storage modulus increased from 3.9 to 10.5 GPa. Using the Kelly and Tyson model the interfacial shear strength between the PAN-co-MAA and CNC was calculated to be 27 MPa.     

High modulus polyimide/polyimide molecular composite films that utilize acetylene unit as a crosslink site

Polyimide/polyimide molecular composite (MC) films comprised of a rigid polyimide derived from biphenyltetracarboxylic dianhydride (BPDA) and p-phenylenediamine (PDA) and a flexible polyimide derived from BPDA and bis (3,3'-diaminodiphenyl) acetylene (intA) and/or oxydianiline (ODA) were prepared by blending the polyamic acid solutions in 7 : 3 weight ratio, and then imidizing the blend films. Acetylene content in the flexible polyimide backbone was controlled by the ratio of intA and ODA. Cold-drawing of the blend polyamic acid films, followed by imidization, gives high modulus polyimide/polyimide MC films. The modulus of the MC films increased almost linearly with the draw ratio, reaching 25.5 GPa for the 40% drawn film. Acetylene groups in the flexible polyimide can be thermally cured to crosslink. The onset of exotherm appeared at 340°C on DSC, reaching maximum at 398°C. After the thermal crosslinking, the MC films maintained the high modulus, though elongation became small. Taking advantage of the crosslinkable acetylene units, two MC films were laminated and processed at 400°C for 20 min under 100 kg/cm² to give a good-quality laminate film. The interface of the two films was strongly bonded through the crosslinking of acetylene groups. Laminate films maintained the high modulus afforded by the cold-drawing. © 1994 John Wiley & Sons, Inc.