Anionic dispersion polymerization. I. control of particle size

Studies on the mechanism for the formation of the stable dispersion polystyrene prepared by anionic dispersion polymerization of styrene in n-hexane using poly(t-butylstyrene) as the stabilizing moiety in steric stabilizer have been performed by a combination of size exclusion chromatographic (SEC) and transmission electron microscopic (TEM) analyses. When the molecular weight of poly(t-butylstyrene) as the stabilizing moiety exceeded 1.76 X 10⁴ g/mol, the formed polymer particles successfully retained a steric stability. Block copolymerization of t-butylstyrene and styrene in n-hexane has also provided the dispersion polymer particles with a relatively narrow size distribution. The stable dispersion polystyrenes have been produced in n-hexane by polymerization of styrene using the mixture of sec-butyllithium and poly(t-butylstyryl)lithium. The polymerization is called living dispersion polymerization (LDP), in which poly(t-butylstyrene-b-styrene) as the steric stabilizer and polystyrene can be formed simultaneously. The particle size was readily controlled by a combination of the concentration of monomer and the molar ratio of poly(t-butylstyryl)lithium to sec-butyllithium, for instance, [stabilizing moiety]/[RLi]. © 1996 John Wiley & Sons, Inc.     

Hydroxypropyl cellulose (HPC)-stabilized dispersion polymerization of styrene in polar solvents: Effect of reaction parameters

Dispersion polymerization of styrene in polar solvents in the presence of hydroxypropyl cellulose (HPC) produces latex particles from ca. 1 to 26 μm depending on reaction parameters. Increasing the initiator concentration or temperature decreases the molecular weight, but increases the particle size and breadth of the size distribution. The decrease in molecular weight with increasing R_i, caused by larger initiator concentration or higher temperature, is expected based of fundamental kinetic relationships. The inverse correlation between size and rate of initiation is rationalized by polarity (stabilizing ability) of the grafted HPC-polystyrene formed in situ. High polar HPC-g-PS, which contains shorter graft polystyrene chain, stabilizes particles less effectively and this leads to larger particles. The primary influence of initial styrene concentration is a solvent effect: larger particles are obtained at high styrene concentration due to high solubility of polystyrene during the initial part of the reaction. The influence of the molecular weight of HPC is to change the polarity of the HPC-g-PS stabilizer. Comparison of particle growth of three critical polymerization systems suggests that the favorable continuous-phase solubility parameter for dispersion polymerization of styrene is around 11.6 (cal/mL)^1/2. Too high or too low polarity generates particles with broad size distribution because large particles are formed during the initial stage and nucleation continues as the polymerization proceeds. © 1992 John Wiley & Sons, Inc.     

Preparation of micron-size monodisperse poly(2-hydroxyethyl methacrylate) particles by dispersion polymerization

Dispersion polymerization of 2-hydroxyethyl methacrylate using four categories of polymeric stabilizers in a mixture of good and poor solvents was performed to produce polymeric particles. The stabilizers employed were methyl methacrylate and styrene homopolymers, methacryloyl-terminated poly(methyl methacrylate) and polystyrene macromonomers, an amphiphilic poly(methyl methacrylate-co-methacrylic acid-graft-styrene), and polybutadiene derivatives containing reactive vinyl groups. Dispersion copolymerization with a small amount of the macromonomer gave micron-size particles with relatively narrow size distribution. The amphiphilic graft copolymer and the polybutadiene derivatives also afforded monodisperse particles. The mixed ratio between good and poor solvents greatly affected the particle size and size distribution. © 1996 John Wiley & Sons, Inc.     

Preparation of micron-size monodisperse polymer particles by dispersion copolymerization of styrene with poly(2-oxazoline) macromonomer

This article describes the preparation of micron-size monodisperse polymer particles by dispersion copolymerization of styrene with a poly(2-oxazoline) macromonomer in an aqueous ethanol solution. The macromonomer acted as a comonomer as well as a stabilizer. The diameter of the particles increased as the concentration of the macromonomer decreased. The higher the molecular weight of the macromonomer, the smaller the particle size. The copolymerization in the solvent containing higher water content gave smaller polymer particles. Under the condition giving the monodisperse particles, the particles volume increased linearly with the yield of the particles. From ESCA analysis of the particle surface, poly(2-oxazoline) chains were enriched on the surface. © 1993 John Wiley & Sons, Inc.     

Synthesis and characterization of oxazoline-functional polymer particles by free radical nonaqueous dispersion polymerization

A novel oxazoline-functional methacrylate was prepared and employed as comonomer to produce nonaqueous dispersions of oxazoline-functional polymer particles. In nonaqueous free radical dispersion copolymerization of methylmethacrylate in the presence of oxazoline-functional methacrylate, ethyleneglycoldimethacrylate crosslinking agent, AIBN initiator, and polystyrene-block-poly(ethene-alt-propene) dispersing agent, the average polymer particle size, varying between 100 and 500 nm, was controlled by the dispersing agent contents. According to titration with HClO₄ all oxazoline groups regardless of their location at particle surface or bulk, were accessible. Glass transition temperature decreased from 120 to 0°C when oxazoline functional methacrylate was increased from 0 to 95 mol %. As imaged by atomic force microscopy incorporation of the new oxazoline-functional methacrylate improved film formation. Oxazoline-functional polymer particles were easy to redisperse in a variety of other diluents. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2539–2548, 1997     

分散聚合法制备液相芯片聚苯乙烯磁性复合微球的研究

本文将丙烯酸基磁流体均匀分散到苯乙烯单体中,采用分散聚合法制备出了适于构建液相芯片微球载体的单分散性微米级磁性微球.考察了丙烯酸基磁流体预处理时间、加料顺序和单体量对微球形貌和粒径分布的影响及其条件优化.扫描电镜(SEM)显示磁性微球平均粒径为7.77 μm,具有良好的单分散性(多分散指数PDI为1.03),并且表面光滑致密;用超导量子干涉磁强计测量了Fe3O4纳米粒子的磁化曲线;用红外光谱(FT-IR)和热失重(TG)方法表征了磁性微球的化学结构及Fe3O4含量.     

Reactive surfactants in heterophase polymerization. Part XXII—incorporation of macromonomers used as stabilizers in styrene dispersion polymerization

The effect of several parameters on the incorporation yield of poly(ethylene oxide) macromonomers at the surface of the particles, for the dispersion polymerization of styrene in ethanol–water mixtures, has been studied. The reactivity of the macromonomer is a key parameter in the mechanism of stabilization of the micrometer-size polymer particles, because it partly determines the amount and the composition of the copolymer stabilizer available at any moment during the process. The polarity of the reaction medium also strongly influences the polymerization process: higher incorporation yield and grafting density were obtained in medium of lower polarity. Besides, a chain length of around 50 ethylene oxide units for the macromonomer were needed to produce stable monodisperse particles with a significant incorporation yield. Thus, an incorporation yield as high as 53% and a grafting density corresponding to a surface area of 232 Ų/molecule have been obtained in a one-step process by using a methacrylate macromonomer. In an optimized two-step process resulting in monodisperse polymer particles, 80% incorporation yield with a very high grafting density (175 Ų/molecule) were reached. The particles with high grafting density (surface area lower than 600 Ų/molecule) could be transferred in water and exposed to a freeze–thaw cycle without massive flocculation, illustrating the efficiency of the steric stabilization. © 1997 John Wiley & Sons, Ltd.     

Dispersion polymerization of styrene in polar solvents: Effect of reaction parameters on microsphere surface composition and surface properties,size and size distribution,and molecular weight

Polystyrene microspheres were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2-methoxy ethanol. Surface characterization of the formed particles was performed by x-ray photoelectron spectroscopy and critical surface tension measurements. The influence of different reaction parameters, i.e., monomer concentration, stabilizer type (polyvinylpyrrolidone, copolymers of vinylpyrrolidone and vinylacetate and polyvinylace tate), stabilizer concentration and molecular weight, and initiator type and concentration, on the molecular weight and on the size and size distribution of the formed polystyrene microspheres was investigated. The correlation between the surface composition and wett ability properties of the particles surface and their size and size distribution was also demonstrated. © 1996 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 34:1857–1871, 1996     

Synthesis of high molecular weight and narrow molecular weight distribution poly(acrylonitrile) via RAFT polymerization

Well‐defined polyacrylonitrile (PAN) of high viscosity‐average molecular weight (M_η = 405,100 g/mol) was successfully synthesized using reversible addition‐fragmentation chain transfer polymerization. The polymerization exhibits controlled characters: molecular weights of the resultant PANs increasing approximately linearly with monomer conversion and keeping narrow molecular weight distributions. The addition of 0.01 equiv (relative to monomer acrylonitrile) of Lewis acid AlCl₃ in the polymerization system afforded the obtained PAN with an improved isotacticity (by 8%). In addition, the influence of molecular weights and molecular weight distributions of PANs on the morphology of the electrospun fibers was investigated. The results showed that, under the same conditions of electrospinning, average diameter (247–1094 nm) of fibers increased with molecular weights of PANs, and it was much easier to get “uniform” diameter fibers while using PANs with narrow molecular weight distributions as the precursor of electrospinning. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Effect of reaction parameters on the particle size in the dispersion polymerization of 2-hydroxyethyl methacrylate

Poly(2-hydroxyethyl methacrylate) particles in the micron size range were obtained by the dispersion polymerization. Cellulose acetate butyrate and dibenzoyl peroxide were used as steric stabilizer and initiator, respectively. The ultimate particle size could be adjusted by the selection of a suitable polymerization medium consisting of an alcohol added to toluene and by varying their relative amounts. The particle size increased with increasing solubility parameter of the mixture, i.e., by decreasing the toluene/2-methylpropan-1-ol, toluene/butan-2-ol, and toluene/3-methylbutan-1-ol ratio. The particle size decreased with increasing concentration of the stabilizer and/or initiator. At the same time, the particle size distribution became narrower. Particles prepared from polymerization mixtures purged with nitrogen before the start of polymerization were smaller, and of narrower distribution, than those prepared from nitrogen-non-purged mixtures. Equilibrium swelling of particles in toluene decreased with the decreasing content of toluene in the polymerization mixture. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3785–3792, 1999     

Syndiospecific polymerization of styrene in the presence of cyclic olefins: A new approach for molecular weight,molecular weight distribution,and stereoregularity controls for syndiotactic polystyrene

A new approach for facilitating microstructural controls for syndiotactic polystyrene (sPS), in which, styrene polymerization is conducted in the presence of cyclic olefins and hydrogen, is proposed. Detailed structural analyses revealed that cyclic olefins are not incorporated into the polystyrene main chain; instead, they are capable of interrupting the chain propagation processes by binding onto the active catalyst to form a cyclic‐olefin‐coordinated active site. Thus, in the presence of hydrogen, chain transfer by hydrogen addition occurs selectively, which leads to the generation of drastically lower molecular weight sPS with a narrower range of molecular weight distribution. Chain end structural analyses of the resulting polymers revealed that styrene polymerization under theses conditions involves a selective chain transfer pathway for providing styrene polymers with uniform chain end structures. A unique method for inducing a selective chain transfer reaction by using non‐incorporated cyclic olefins to regulate the chain reaction mechanism is demonstrated. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Heterogeneous polymerization with polyaspartate macromonomer having vinyl pendant groups. I. Synthesis of macromonomer and dispersion copolymerization of styrene

Sodium polyaspartate (PAspNa) derivatives with vinylbenzyl pendant groups (VBA‐PAspNa) were synthesized by reaction of poly(succinimide) (PSI) and vinylbenzylamine (VBA), and hydrolysis by sodium hydroxide (NaOH) solution. VBA‐PAspNa is a macromonomer with multiple vinyl groups in the side chain. Submicron sized polymeric particles were prepared by dispersion copolymerization of styrene with VBA‐PAspNa in a mixture of ethanol and water. Particle diameter decreased with increasing concentration and vinyl group fraction of VBA‐PAspNa. When compared with the particle diameter prepared using PAspNa or benzylamine‐modified PAspNa (BA‐PAspNa) as a dispersion stabilizer without vinyl groups, the particles prepared with VBA‐PAspNa were an order smaller than those prepared with PAspNa or BA‐PAspNa. The particles after refinement show an adequate negative ζ‐potential. From this result, we clarified the presence of PAspNa chains anchored onto the particle surface. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 762–770, 2009     

Synthesis of high molecular weight polystyrene and poly(methyl methacrylate) with low polydispersity by [Cp2ZrCl2] catalyzed aqueous polymerization

An early transition metal metallocene compound, Cp₂ZrCl₂, with an anionic surfactant, sodium n‐dodecyl sulfate (SDS) as emulsifier has been found to be an effective catalyst for polymerization of monomers like styrene and methylmethacrylate in aqueous medium. The molecular weights of the polymers have been found to be very high with low molecular weight distribution. The added surfactant has been found to play the dual role of stabilizer of the cation as well as an emulsifying agent for the monomer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3797–3803, 2005     

Synthesis of high molecular weight polymer nanoparticles by [Cp2ZrCl2] catalyzed emulsion polymerization

An early transition metal metallocene compound, Cp₂ZrCl₂, with an anionic surfactant, sodium n‐dodecyl sulfate (SDS) as emulsifier and NaBPh₄ as cocatalyst has been found to be an effective catalytic system for polymerization and copolymerization of monomers like styrene and methyl methacrylate in aqueous medium. The diameters of the latex particles were found to be in between 20 and 40 nm. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Photoinitiated dispersion polymerization of methyl methacrylate: A quick approach to prepare polymer microspheres with narrow size distribution

Photoinitiated dispersion polymerization of methyl methacrylate was carried out in a mixture of ethanol and water as dispersion medium in the presence of poly(N‐vinylpyrrolidone) (PVP) as the steric stabilizer and Darocur 1173 as photoinitiator. 93.7% of conversion was achieved within 30 min of UV irradiation at room temperature, and microspheres with 0.94 μm number–average diameter and 1.04 polydispersity index (PDI) were obtained. X‐ray photoelectron spectroscope (XPS) analysis revealed that only parts of surface of the microspheres were covered by PVP. The particle size decreased from 2.34 to 0.98 μm as the concentration of PVP stabilizer increased from 2 to 15%. Extra stabilizer (higher than 15%) has no effect on the particle size and distribution. Increasing medium polarity or decreasing monomer and photoinitiator concentration resulted in a decrease in the particle size. Solvency of reaction medium toward stabilizer, which affects the adsorption of stabilizer on the particle surface, was shown to be crucial for controlling particle size and uniformity because of the high reaction rate in photoinitiated dispersion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1329–1338, 2008     

Preparation and control of surface properties of monodisperse micrometer size beads by dispersion copolymerization of styrene and butyl methacrylate in polar media

The dispersion copolymerization of styrene and butyl methacrylate in ethanol-water medium to afford micrometer-size monodisperse beads has been investigated. Hydroxypropyl cel-lulose, poly (acrylic acid), and poly (vinylpyrrolidone) have been used as steric stabilizers, benzoyl peroxide and azobisisobutyronitrile as initiators. A novel steric stabilizing system consisting of a mixture of poly (acrylic acid) and hydroxypropyl cellulose has also been shown to lead to monodisperse beads for which the surface charge can be controlled by the relative ratio of steric stabilizers. The effect of several variables, such as the solvency of the medium, the concentration of co-monomers, the reaction temperature, and the type of steric stabilizer and initiator used on the bead size and size distribution are discussed. © 1995 John Wiley & Sons, Inc.     

Nitroxide mediated living radical polymerization of styrene onto poly (vinyl chloride)

Nitroxide‐mediated ‘living’ free radical polymerisation (LREP) was employed for the first time to prepare graft copolymer by having arylated poly (vinyl chloride) (PVC‐Ph) as a backbone and polystyrene (PS) as branches. The graft copolymerization of styrene was initiated by arylated PVC carrying 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO) groups as a macroinitiator. Thus, the arylated PVC was prepared in the mild conditions and these reaction conditions could overcome the problem of gelation and crosslinking in polymers. Then, 1‐hydroxy TEMPO was synthesized by the reduction of TEMPO with sodium ascorbate. This functional nitroxyl compound was coupled with brominated arylated PVC (PVC‐Ph‐Br). The resulting macro‐initiator (PVC‐Ph‐TEMPO) for ‘living’ free radical polymerization was then heated in the presence of styrene to form graft copolymer. DSC, GPC, ¹HNMR, and FT‐IR spectroscopy were employed to investigate the structure of the polymers. Copyright © 2007 John Wiley & Sons, Ltd.     

Encapsulation of inorganic particles via miniemulsion polymerization. I. Dispersion of titanium dioxide particles in organic media using OLOA 370 as stabilizer

The dispersion of hydrophilic and hydrophobic titanium dioxide (TiO₂) particles in organic media (styrene and cyclohexane) was studied to evaluate the effect of dispersion quality (i.e., size and stability) on the encapsulation efficiencies of subsequent miniemulsion polymerizations. Through screening studies of various block copolymers, OLOA 370 (polybutene–succinimide pentamine) was chosen as the stabilizer for detailed dispersion studies on both types of TiO₂ particles. As a result of strong interactions between the amine end group of the OLOA 370 stabilizer and the hydroxyl groups on the surface of the hydrophilic TiO₂ particles, a good dispersion stability and small particle size (D_v = 39–45 nm) was obtained using 1.0 wt % stabilizer and 20 min of sonification. The dispersions of the hydrophobic TiO₂ particles resulted in a larger average particle size (D_v = 60 nm) and poorer stability. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4419–4430, 2000     

Aqueous RAFT polymerization of acrylamide: A convenient method for polyacrylamide with narrow molecular weight distribution

Controlled and homogeneous free-radical polymerization of acrylamide(AM) in aqueous phase was realized by using S,S'-bis(α,α'-dimethyl-α'-acetic acid)-trithiocarbonate as a reversible addition-fragmentation transfer(RAFT) agent. Linear increases in molecular weight with conversion and narrow molecular weight distribution were observed for polyacrylamide(PAM) throughout the polymerization. By this method, PAMs with controlled molecular weight(up to 1.0 × 10~6) and narrow molecular weight distribution(M_w/M_n 1.2) were prepared. This study provides an effective method for synthesis of PAMs with narrow molecular weight distribution under environmentally friendly conditions.