The bifunctionality of poly[(R)-3-hydroxybutyrate] in self-reinforced composite materials

The poly[(R)-3-hydroxybutyrate] (PHB) is a highly crystalline, biosourced polymer. The advantages of the PHB are its biodegradability and biocompatibility; however, the brittleness caused by its high crystallinity decreases the application ability of the PHB in comparison with the polyolefins. Excellent results were observed for the reactive extrusion of PHB in the presence of peroxides in many investigations of the modifications of PHB mechanical properties. The disadvantage must be considered to be the thermal degradation of PHB during extended extrusion and its limitation in natural composite preparation. The peroxides are highly reactive with natural fillers, and this causes a decrease of the filler's mechanical properties. Consequently, the reactive extrusion may be a useful tool for the production of additives only. The results we present of this investigation is based on a different material preparation strategy. The two-stage method incorporated additives preparation via reactive extrusion of PHB and the blending of the obtained product with neat PHB. Theself-reinforced composite material obtained in this way revealed significantly higher values of stress and strain compared to neat PHB. The thermal degradation of the PHB matrix was retarded and total crystallinity of the composite was decreased. The materials were characterized using DSC, SEM and SEC techniques. The samples were also investigated employing tensile and impact strength tests.     

Kinetic model of poly(3-hydroxybutyrate) thermal degradation from experimental non-isothermal data

The non-isothermal data given by TG curves for poly(3-hydroxybutyrate) (PHB) were studied in order to obtain a consistent kinetic model that better represents the PHB thermal decomposition. Thus, data obtained from the dynamic TG curves were suitably managed in order to obtain the Arrhenius kinetic parameter E according to the isoconversional F-W-O method. Once the E parameters is found, a suitable logA and kinetic model (f(α)) could be calculated. Hence, the kinetic triplet (E±SD, logA±SD and f(α)) obtained for the thermal decomposition of PHB under non-isothermal conditions was E=152±4 kJ mol⁻¹, logA=14.1±0.2 s⁻¹ for the kinetic model, and the autocatalytic model function was: f(α)=α^m(1−α)ⁿ=α^0.42(1−α)^0.56.     

Uniaxial drawing of poly[(R)-3-hydroxybutyrate]/cellulose acetate butyrate blends and their orientation behavior

Miscible blends of PHB and CAB were prepared by the solvent-casting method with various blend compositions, and their orientation behavior was investigated during uniaxial drawing. X-ray analysis revealed that the orientation of the crystallizable PHB component in the drawn PHB/CAB blends was changed from c-axis-orientation to a-axis-orientation with increasing CAB content. The a-axis-orientation was a result from the a-axis-oriented crystal growth caused by the intramolecular nucleation and the confined crystal growth. For quantitative assessment of the chain orientation, the Hermans orientation functions of the two respective components were obtained from the polarized FT-IR measurements. The orientation function of pure PHB stretched to 5 times of its initial length was approximately 0.8. However the value decreased rapidly with increasing CAB content, and it turned to a negative value from 30 wt.-% CAB content. This indicates that the PHB chains were aligned perpendicular to the drawing direction. On the contrary, the value of the CAB component remained almost unchanged at about 0.1 regardless of the blend composition and the annealing time, indicating that the CAB chains were constantly oriented parallel to the drawing direction without any chain relaxation. In addition, SAXS analysis suggested that the lamellar stacking direction also changed from parallel to perpendicular in the stretching direction with increasing CAB content.     

Silver sulfide/poly(3-hydroxybutyrate) nanocomposites: Thermal stability and kinetic analysis of thermal degradation

The non-isothermal degradation of poly(3-hydroxybutyrate) (PHB) and silver sulfide/poly(3-hydroxybutyrate) (Ag₂S/PHB) nanocomposites was investigated using thermogravimetric (TG) analysis. In the composite materials, Ag₂S caused the degradation of PHB at a lower temperature as opposed to that of neat PHB. Moreover, an increase Ag₂S loading in the PHB decreased the onset temperature (T_onset) of thermal degradation, whereas it was raised upon augmenting the heating rate. From Kissinger plots, the observed trend of the degradation activation energy, E_d, was attributed to polymer-particle surface interactions and the agglomeration of Ag₂S. The thermal degradation rate constant, k, was linearly related to the Ag₂S loading in PHB. Thus, the Ag₂S nanoparticles effectively catalyzed the thermal degradation of PHB in the Ag₂S/PHB nanocomposites. Differential scanning calorimetry (DSC) data also supported the catalytic property of Ag₂S.     

Synthesis of Poly[(R,S)-3-hydroxybutyrate- block-ethylene glycol-block-(R,S)-3-hydroxybutyrate] via Anionic ROP

Summary: New synthetic pathway of a-PHB/PEG/a-PHB triblock amphiphilic copolymers is presented. The copolymers are obtained via racemic BL polymerization initiated with respective PEG macroinitiators. The structure of resulting block copolymers has been proved by SEC and NMR spectroscopy.     

Photodegradation of poly(3-hydroxybutyrate)

The effect of ultraviolet radiation on the properties of poly(3-hydroxybutyrate) (PHB) was studied. The PHB investigated is produced from microbial fermentation using saccharose from sugarcane as the carbon source to the bacteria. The material was exposed to artificial UV-A radiation for 3, 6, 9 and 12 weeks. The photodegradation effect was followed by changes of molecular weight, of chemical and crystalline structures, of thermal, morphological, optical and mechanical properties, as well as of biodegradability. The experimental results showed that PHB undergoes both chain scission and crosslinking reactions, but the continuous decrease in its mechanical properties and the low amount of gel content upon UV exposure indicated that the scission reactions were predominant. Molar mass, melting temperature and crystallinity measurements for two layers of PHB samples with different depth suggested that the material has a strong degradation profile, which was attributed to its dark colour that restricted the transmission of light. Previous photodegradation initially delayed PHB biodegradability, due to the superficial increase in crystallinity seen with UV exposure. The possible reactions taking place during PHB photodegradation were presented and discussed in terms of the infrared and nuclear magnetic resonance spectra. A reference peak (internal standard) in the infrared spectra was proposed for PHB photodegradation.     

Abiotic Hydrolysis of Poly[(R)-3-hydroxybutyrate] in Acidic and Alkaline Media

Poly[(R)-3-hydroxybutyrate)], P(3HB), is the most common member of polyhydroxyalkanoates, the natural biopolyesters of intrinsic biodegradability and biocompatibility. Abiotic hydrolysis of P(3HB) was investigated in acid and base media by monitoring the formation of two monomer products, 3-hydroxybutyric acid (3HB) and crotonic acid (CA), from three types of P(3HB) samples, amorphous granules, irregular precipitates and solvent cast films. The soluble monomeric products were not detected in acid solutions (0.1 to 4 N H⁺), but measured as the major hydrolytic products in base solutions (0.1 to 4 N OH⁻). Unlike the protons as catalyst in both hydrolysis and esterification, hydroxyl anions were consumed during formation of carboxylate anions. The amorphous granules of P(3HB) were decomposed 80- to 100-fold faster than the precipitates and solvent cast films. The latter two had around 71% crystallinity. The hydrolysis of amorphous grannules exhibited a quasi 0^th-order reaction rate and the activation energy of saponification was 82.2 kJ/mol, silimar to those of the biotic hydrolysis of P(3HB) by enzymes and living cells.     

Nonisothermal crystallization and melting behavior of poly(3-hydroxybutyrate) and maleated poly(3-hydroxybutyrate)

Nonisothermal crystallization and melting behavior of poly(3-hydroxybutyrate) (PHB) and maleated PHB were investigated by differential scanning calorimetry using various cooling rates. The results show that the crystallization behavior of maleated PHB from the melt greatly depends on cooling rates and its degree of grafting. With the increase in cooling rate, the crystallization process for PHB and maleated PHB begins at lower temperature. For maleated PHB, the introduction of maleic anhydride group hinders its crystallization, causing crystallization and nucleation rates to decrease, and crystallite size distribution becomes wider. The Avrami analysis, modified by Jeziorny, was used to describe the nonisothermal crystallization of PHB and maleated PHB. Double melting peaks for maleated PHB were observed, which was caused by recrystallization during the heating process.     

The degradation kinetics of poly(3-hydroxybutyrate) under non-aqueous and aqueous conditions

The degradation of poly(3-hydroxybutyrate), P(3HB), was determined in two conditions namely, a non-aqueous condition of chloroform-methanol mixture in the presence of either one of the two following catalysts, 4-toluenesulphonic acid and imidazole, and secondly in an aqueous condition of increasing pH. From our study, a random chain scission of PHB occurred in the non-aqueous condition while the degradation of PHB in the presence of water occurred through surface hydrolysis with no change in the molecular weight. In the surface hydrolysis of the polymer, the rate was increased with higher pH values.     

Evolution of crystal and amorphous fractions of poly[(R)-3-hydroxybutyrate] upon storage

Quantitative thermal analysis of the evolution of crystal and amorphous fractions of poly[(R)-3-hydroxybutyrate] (PHB) upon storage at room temperature is detailed in this contribution. Conventional and temperature-modulated calorimetry were used to quantify the crystallinity, as well as the mobile and rigid amorphous fractions, of an initially partially crystallized PHB, subsequently maintained at 25 °C for various times. PHB undergoes progressive crystallization during storage, with an increase in crystal fraction (w _C) from the initial w _C = 0.35 up to w _C = 0.71 attained after 1 year of storage. Crystallization is accompanied by vitrification of rigid amorphous segments, which leads to a noteworthy increase of the overall fraction of the material that is solid at room temperature, leaving only a mobile amorphous fraction w _A = 0.04 after 1 year at 25 °C. The quantitative thermal analysis allowed to clarify the kinetics of evolution of both the ordered and unordered fractions of PHB upon storage, which leads to a severe deterioration of material’s properties.     

Thermal and thermo-mechanical degradation of poly(3-hydroxybutyrate)-based multiphase systems

The influence of fermentation residues and quaternary ammonium salts on the thermal and thermo-mechanical degradation of a biodegradable bacterial poly(3-hydroxybutyrate), PHB, was studied. The results obtained from DSC, SEC and TG analyses performed on blends reveal that ammonium cations greatly enhance the degradation leading to a dramatic decrease in PHB molecular weight. These results are confirmed by the thermo-mechanical study. Besides, we show that the presence of fermentation residues does not affect significantly the PHB thermal stability in comparison to the ammonium cations. A kinetic analysis based on the Coats and Redfern model was applied to the non-isothermal TGA data. This method completed by NMR characterizations led us to determine the most probable mechanism for PHB degradation in the presence of the ammonium salts. The results demonstrate that ammonium surfactants commonly found in commercial nanoclays (for nanocomposites' production) effectively have a catalytic effect on the PHB degradation.     

The Study of Kinetics of Poly[(R,S)-3-hydroxybutyrate) Degradation Induced by Carboxylate

Summary: The carboxylate induced degradation of the poly[(R,S)-3-hydroxybutyrate] (PHB) has been investigated with non-isothermal measurements. The apparent activation energies for PHB degradation have been determined. Application of the Kissinger's and Flynn-Wall-Ozawa's method for TG and DSC derived data gave good correlation of the results proving applicability of the non-isothermal DSC measurements for the study. Moreover, dependence of the apparent activation energies on the activity of the carboxylate has been found.     

Effect of thermal degradation on rheological properties for poly(3-hydroxybutyrate)

Thermal degradation at processing temperature and the effect on the rheological properties for poly(3-hydroxybutyrate) have been studied by means of oscillatory shear modulus and capillary extrusion properties, with the aid of molecular weight measurements. Thermal history at processing temperature depresses the viscosity because of random chain scission. As a result, gross melt fracture hardly takes place with increasing the residence time in a capillary rheometer. Moreover, it was also found that the molecular weight distribution is independent of the residence time, whereas the inverse of the average molecular weight is proportional to the residence time. Prediction of average molecular weight with a constant molecular weight distribution makes it possible to calculate the flow curve following generalized Newtonian fluid equation proposed by Carreau as a function of temperature as well as the residence time.     

Determination of multiple thermal degradation mechanisms of poly(3-hydroxybutyrate)

The thermal degradation of poly(3-hydroxybutyrate) (PHB) was investigated by kinetic analyses in detail to clarify its complex degradation behavior, resulting in a finding of mixed mechanisms comprising at least a thermal random degradation with subsequent auto-accelerated transesterification, and a kinetically favored chain reaction from crotonate chain ends. The thermal degradation behavior of PHB varied with changes in time and/or temperature. From the kinetic analysis of changes in molecular weight, it was found that a non-auto-catalytic random degradation proceeding in the initial period was followed by an auto-accelerated reaction in the middle period. From the kinetic analysis of weight loss behavior, it is proposed that there are some kinetically favored scissions occurring at the chain ends, where the degradation proceeded by a 0th-order weight loss process in the middle stage. The observed 0th-order weight loss process was assumed to be an unzipping reaction occurring at ester groups neighboring the crotonate end groups.     

Interaction between poly[(R)-3-hydroxybutyrate] depolymerase and biodegradable polyesters evaluated by atomic force microscopy

Adsorption of PHB depolymerase from Ralstonia pickettii T1 to biodegradable polyesters such as poly[(R)-3-hydroxybutyrate] (PHB) and poly(l-lactic acid) (PLLA) was investigated by atomic force microscopy (AFM). The substrate-binding domain (SBD) with histidines within the N-terminus was prepared and immobilized on the AFM tip surface via a self-assembled monolayer with a nitrilotriacetic acid group. Using the functionalized AFM tips, the force-distance measurements for polyesters were carried out at room temperature in a buffer solution. In the case of AFM tips with immobilized SBD and their interaction with polyesters, multiple pull-off events were frequently recognized in the retraction curves. The single rupture force was estimated at approximately 100 pN for both PLLA and PHB. The multiple pull-off events were recognized even in the presence of a surfactant, which will prevent nonspecific interactions, but reduced when using polyethylene instead of polyesters as a substrate. The present results provide that the PHB depolymerase adsorbs specifically to the surfaces of polyesters and that the single unbinding event evaluated here is mainly associated with the interaction between one molecule of SBD and the polymer surface.     

Compatible and tearing properties of poly(lactic acid)/poly(ethylene glutaric‐co‐terephthalate) copolyester blends

Fourier transform infrared and nuclear magnetic resonance results suggest that the carboxylic acid groups of poly(lactic acid) (PLA) molecules react with the hydroxyl groups of FePol (FP) molecules during the melt‐blending of PLA_xFP_y specimens. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) experiments of PLA and PLA/FP specimens suggest that only small amounts of poor PLA and/or FP crystals are present in their corresponding melt crystallized specimens. In fact, the percentage crystallinity, peak melting temperature, and onset re‐crystallization temperature values of PLA/FP specimens reduce gradually as their FP contents increase. However, the glass transition temperatures of PLA molecules found by DSC and DMA reduce to a minimum value as the FP contents of PLA_xFP_y specimens reach 6 wt %. Further DMA and morphological analysis of PLA/FP specimens reveal that FP molecules are compatible with PLA molecules at FP contents equal to or less than 6 wt %, as no distinguished phase‐separated FP droplets and tan δ transitions were found on fracture surfaces and tan δ curves of PLA/FP specimens, respectively. In contrast to PLA, the FP specimen exhibits highly deformable and tearing properties. After blending proper amounts of FP in PLA, the inherent brittle deformation and poor tearing behavior of PLA were successfully improved. Possible reasons accounting for these interesting crystallization, compatible and tearing properties of PLA/FP specimens are proposed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 913–920, 2010     

Mechanical properties and enzymatic degradation of poly[(R)-3-hydroxybutyrate] fibers stretched after isothermal crystallization near Tg

Poly[(R)-3-hydroxybutyrate] (P(3HB)) fibers with high tensile strength were prepared by stretching the fibers after isothermal crystallization near the glass transition temperature. Two samples with different molecular weights (M_w = 0.7 × 10⁶ and 4.3 × 10⁶) were used to investigate the effect on tensile strength. Increasing the time for isothermal crystallization of P(3HB) fibers resulted in a decrease in the maximum draw ratio. But, the tensile strength of P(3HB) fibers increased remarkably when the isothermal crystallization time was prolonged to more than 24 h. The tensile strength of low-molecular-weight drawn fibers was higher than that of high-molecular-weight fibers. Therefore, it can be concluded that this procedure does not increase the tensile strength of the high-molecular-weight drawn fibers. This is because, in this drawing method, small crystal nuclei grow initially during the isothermal crystallization process. Then, the molecular chains between the small crystal nuclei that acted as the entanglement points are oriented by stretching. In the case of the high-molecular-weight fibers, because the molecular length between the entanglement points of the small crystal nuclei is too long, the molecular chains are not sufficiently oriented by the stretching process. However, in the case of the low-molecular-weight fibers, the molecular length is suitable for generating the extended chains. Based on the result of X-ray analysis of P(3HB) fibers stretched after isothermal crystallization, fibers have the oriented α-form crystal with 2₁ helix conformation and β-form with planar zigzag conformation. The enzymatic degradation of the stretched P(3HB) fibers was performed by using an extracellular PHB depolymerase purified from Ralstonia pickettii T1. The enzymatic erosion rate of β-form was faster than that of α-form in the P(3HB) fibers stretched after isothermal crystallization.     

Mechanical properties, structure analysis and enzymatic degradation of uniaxially cold-drawn films of poly[(R)-3-hydroxybutyrate-co-4-hydroxybutyrate]

Poly[(R)-3-hydroxybutyrate-co-4-hydroxybutyrate] (P(3HB-co-4HB)) films were prepared by uniaxial cold-drawing from an amorphous preform at a temperature below, but close to the glass transition temperature. Molecular and highly-ordered structures and physical properties of cold-drawn films were investigated by tensile testing, wide-angle X-ray diffraction and small-angle X-ray scattering. Enzymatic degradation of P(3HB-co-4HB) films was performed using an extracellular polyhydroxybutyrate depolymerase purified from Ralstonia pickettii T1. Tensile strength, elongation to break and Young’s modulus of P(3HB-co-4HB) with cold-drawn ratio 1200% reached 290 MPa, 58% and 2.8 GPa, respectively. X-ray fibre diagrams of cold-drawn P(3HB-co-4HB) films showed a strong reflection on the equatorial line, indicating a planar zigzag conformation (β-form) together with 2₁ helix conformation (α-form). The β-form seems to contribute to the high tensile strength, and a new mechanism of generation of the β-form is proposed. The enzymatic degradation rate increased with increasing draw ratio, and increased greatly with increasing 4HB content.     

Preparation of Amylose-Oligo[(R)-3-hydroxybutyrate] Inclusion Complex by Vine-Twining Polymerization

In this study, we attempted to prepare an amylose-oligo[(R)-3-hydroxybutyrate] (ORHB) inclusion complex using a vine-twining polymerization approach. Our previous studies indicated that glucan phosphorylase (GP)-catalyzed enzymatic polymerization in the presence of appropriate hydrophobic guest polymers produces the corresponding amylose–polymer inclusion complexes, a process named vine-twining polymerization. When vine-twining polymerization was conducted in the presence of ORHB under general enzymatic polymerization conditions (45 °C), the enzymatically produced amylose did not undergo complexation with ORHB. However, using a maltotriose primer in the same polymerization system at 70 °C for 48 h to obtain water-soluble amylose, called single amylose, followed by cooling the system over 7 h to 45 °C, successfully induced the formation of the inclusion complex. Furthermore, enzymatic polymerization initiated from a longer primer under the same conditions induced the partial formation of the inclusion complex. The structures of the different products were analyzed by X-ray diffraction, ¹H-NMR, and IR measurements. The mechanism of formation of the inclusion complexes discussed in the study is proposed based on the additional experimental results.