Semi‐interpenetrating polymer networks based on polyurethane and polymethacrylate functional prepolymers: Morphology and mechanical properties in dependence of the concentration of functional groups

Grafted semi‐interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU) prepolymers with polyester soft segments and hard segments containing carboxylic functional groups as well as polymethacrylate (PM) prepolymers with tertiary amine functional groups. The dependence of morphological and mechanical properties on the concentration of functional groups was studied. The enhanced miscibility of PU and PM prepolymers was observed at concentrations of functional groups of 0.25 mmol/g of polymer and above. Despite the improved miscibility, the PM prepolymers showed a tendency toward phase separation. Because the observed glass‐transition temperature shifts of PU prepolymers indicated substantial miscibility, we ascribed this phenomenon to the presence of methyl methacrylate rich sequences in the PM prepolymer. The observed changes in mechanical properties by increasing the content of functional groups were typical for ionomers. Young's modulus increased as a result of physical interactions between functional groups. A significant drop in tensile strength was observed in IPN samples with phase‐separated PU and PM prepolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 115–123, 2002     

Interpenetrating polymer networks of polyurethane and graft vinyl ester resin–polyurethane formed with diphenylmethane diisocyanate

For enhancing the compatibility and/or the interpenetration of the simultaneous interpenetrating networks (SINs) composed of polyurethane (PU) formed with uretonimine modified 4,4′‐diphenylmethane diisocyanate and vinyl ester resin (VER), a series of graft VERs consisting of different lengths of side chains were synthesized and characterized. It was found that there exists some limited short‐range order due to the strong hydrogen bonding in the graft VER network composed of butanol side chains (BO‐g‐VER). The graft VER network composed of poly(oxypropylene) (PPO) side chains (M_n: 200, 200‐g‐VER) showed compatible system, while the VER network consisting of longer PPO grafts (M_n: 390, 390‐g‐VER) exhibited microphase separated morphology. Based upon the DSC and FTIR measurements as well as the SEM and TEM observation, the lengths of side chains existing in graft VER network have great effect on the morphologies of PU/graft VER SINs. For PU/BO‐g‐VER SINs, there has been some interpenetration between the two networks because of the miscibility between the BO‐g‐VER network and the hard segments existing in the PU network. For PU/200‐g‐VER SINs, the good compatibility and/or the interpenetration between the two phases was observed, since the long‐range ordered structure of hard segments in PU phase was greatly suppressed, resulting from the excellent miscibility between the urethane groups as well as the PPO side chains existing in the 200‐g‐VER network and those in the PU network, respectively. Thus, the strong reinforcement effect of these two graft networks on the PU network and the excellent mechanical properties of the SIN systems were observed. However, the PU/390‐g‐VER SINs showed the complicated morphologies because of existing microphase‐ separated morphology of 390‐g‐VER network in itself. In this case, the enhancement effect of such a graft VER network on the PU network is limited. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 136–144, 2000     

Thermal properties of solvolysis lignin-derived polyurethanes

Thermal properties of polyurethane (PU) films prepared from solvolysis lignin (SL), polyethylene glycol (PEG) and diphenylmethane diisocyanate (MDI) were examined by differential scanning calorimetry and thermogravimetry. In the SL—PEG—MDI system, the SL content, the molecular weight (M_n) of PEG and the NCO/OH ratio were changed in order to control the thermal properties. Glass transition temperatures (T_g's) of the prepared PU's were dependent on the SL content, the M_n of PEG and the NCO/OH ratio. However, the T_g of PU was significantly influenced by the SL content: the increment of T_g was ca. 150 K when the SL content in PEG increased from 0 to ca. 50%. The decomposition of the PU's was markedly dependent on the content of SL. Other factors, such as the NCO/OH ratio and the M_n of PEG, are less dominant compared with the SL content. This fact suggests that the dissociation between the isocyanate groups and the phenolic OH groups in SL may be the major factor in the whole process of the thermal decomposition of the PU containing SL     

Effects of molecular weight of nitrocellulose on structure and properties of polyurethane/nitrocellulose IPNs

Semi‐interpenetrating polymer network (semi‐IPN) coatings were prepared by using castor oil‐based polyurethane (PU) and nitrocellulose (NC) with various viscosity‐average molecular weights (M_η) from 6 × 10⁴ to 42 × 10⁴, and coated on a regenerated cellulose (RC) film to obtain water‐resistant film. The PU/NC coatings and coated films, which were cured at 80°C for 5 min and 2 min, respectively, were investigated by infrared (IR) and ultraviolet (UV) spectroscopy, X‐ray diffraction, swelling test, strength test, dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The results show that the crosslink densities of the PU/NC semi‐IPNs were smaller than that of pure PU, and decreased with the decrease of M_η of nitrocellulose (NC M_η), indicating NC molecules cohered intimately with PU, and hindered the PU network formation. The physical and mechanical properties of the films coated with PU/NC coatings were significantly improved. With the increase of NC M_η, the strength and thermal stability of the coated films increased, but the pliability, water resistivity, and optical transmission decreased slowly. The PU/NC coating with low NC M_η more readily penetrated into the RC film, and reacted with cellulose, resulting in a strong interfacial bonding and dense surface caused by intimate blend of PU/NC in the coated films. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1623–1631, 1999     

Studies on thermotropic liquid crystalline polyurethanes. III. Synthesis and properties of polyurethane elastomers by using various mesogenic units as chain extender

Four series of thermotropic polyurethane elastomers (TPUEs) were synthesized in this study. The hard segments were formed by using 4,4′-methylenedicyclohexyl diisocyanate (H₁₂MDI) reacted with various mesogenic units, such as benzene-1,4-di(4-iminophenoxy-n-hexanol), benzene-1,4-di(4-iminophenol), and 3,3′-(4,4′-biphenylene)dipropanol, which also acted as the chain extender. Poly(oxytetramethylene)glycols (PTMEGs), PTMEG-2000 (M_n 2,000) and PTMEG-1000 (M_n 1,000) were used as a soft segment. The structures of all synthesized thermotropic liquid crystalline polyurethanes (TLCPUs) were characterized by FTIR spectroscopy. The effects of mesogenic units on the LC properties and elastic behaviors of LCPUs were studied. It was difficult to show LC behaviors for the PU elastomers derived from the mesogenic units with a lower aspect ratio, such as 3,3′-(4,4′-biphenylene)dipropanol, or the long soft segments, PTMEG-2000. In addition, these PU elastomers show better elastic properties by using a higher aspect ratio mesogenic unit as the chain extender, such as benzene-1,4-di(4-iminophenoxy-n-hexanol and benzene-1,4-di(4-imino-phenol)). The thermal properties were investigated by DSC measurements, thermal optical polarized microscopy, wide angle X-ray diffraction, dynamic mechanical analysis, and thermogravimetric analysis. The mechanical properties were measured by a tensilemeter. © 1996 John Wiley & Sons, Inc.     

Miscibility and properties of polyurethane/benzyl starch semi‐interpenetrating polymer networks

We successfully prepared a series of transparent materials with semi‐interpenetrating polymer networks (semi‐IPNs) from castor‐oil‐based polyurethane (PU) and benzyl starch (BS). The miscibility, morphology, and properties of the semi‐IPN films were investigated with attenuated total reflection/Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy, wide‐angle X‐ray diffraction, electron spin resonance (ESR), ultraviolet–visible spectroscopy, and tensile testing. The results revealed that the semi‐IPN films had good or certain miscibility with BS concentrations of 5–70 wt % because of the strong intermolecular interactions between PU and BS. With an increase in the concentration of BS, the tensile strength and Young's modulus of the semi‐IPN materials increased. The ESR data confirmed that the segment volume of PU in the semi‐IPNs increased with the addition of BS; that is, the chain stiffness increased as a result of strong interactions between PU and BS macromolecules. It was concluded that starch derivatives containing benzyl groups in the side chains more easily penetrated the PU networks to form semi‐IPNs than those containing aliphatic groups, and this led to improved properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 603–615, 2005     

Miscibility as a function of copolymer composition in blends of a random copolymer and a homopolymer

Random copolymers of n-butyl acrylate (BA) and cyclohexyl acrylate (CHA) were synthesized by solution polymerization in cyclohexane. Blends of polystyrene with the poly(CHA-stat-BA) copolymers were prepared by solvent casting and coprecipitation. The miscibility of the blends was characterized by means of differential scanning calorimetry. While blends with a low content of CHA in the copolymer showed two characteristic glass-transition temperatures of the corresponding blend components, those with a CHA content higher than 70% presented good compatibility. Phase separation of the miscible blends took place after annealing at 200 °C for 1 h, which implies an upper miscibility gap (lower critical solution temperature).     

Preparation and properties of poly(urethane-imide)s derived from amine-blocked-polyurethane prepolymer and pyromellitic dianhydride

Poly(urethane-imide)s were prepared using amine-blocked-polyurethane (PU) prepolymer and pyromellitic dianhydride. The PU prepolymers were prepared by the reaction of different diols (polypropyleneoxy glycol, polytetramethyleneoxy glycol, polycaprolactonediol and hydroxyl terminated polybutadiene) and different diisocyanates (2,4-tolylene diisocyanate, 1,4-phenelene diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate and 4,4^′-methylenebis(cyclohexyl)isocyanate) and end capped with N-methylaniline. The polymerization was faster with aromatic isocyanates than with aliphatic isocyanates. The effect of imide content on the thermal and mechanical properties was studied. The poly(urethane-imide)s were characterized by FTIR, GPC, TGA and for dynamic and static mechanical properties. Weight average molecular weight (M_w) of the polymers did not vary significantly with change in -NCO/-OH ratio where as number average molecular weight (M_n) increased with increasing -NCO/-OH ratio, correspondingly, the dispersity (PD) decreased. Polymers with higher hard segment content exhibited higher glass transition temperature. The thermal stability of the PU was found to increase significantly by the introduction of imide component.     

网络间含离子键的聚氨酯/接枝乙烯基酯树脂互穿聚合物网络 研究

分别以双酚-A型环氧树脂E-51和聚醚型环氧树脂E-46为原料合成了两种二乙胺-环氧树脂和加成多元醇(分别命名为AE-51,AE-46),将其和甲基丙烯酸一起用于合成聚氨酯/接枝乙烯基酯树脂(PU/接枝VER)互穿聚合物网络(IPN),使之在两个网络间形成离子键。实验结果表明,这类新型的IPN材料中两个网络间的互穿程度与相容性进一步提高,从而导致刚性的接枝VER对弹性的PU网络有更好的增强效果。DSC和FTIR的测定结果表明,在含AE-51的IPN中,由于离子键的作用使PU网络硬段的有序结构遭到很大程度的破坏,与AE-51和PU网络中的硬段以及VER网络有较好的相容性有关,因此这类IPN材料具有较好的力学性能。     

A route toward multifunctional polyurethanes using triple click reactions

The aliphatic polyurethane with pendant alkyne, perfluorophenyl, and anthracene moieties (PU‐anthracene) was prepared from polycondensation of anthracene, alkyne, and perfluorophenyl functional‐diols with hexamethylenediisocyanate in the presence of dibutyltindilaurate (DBTL) in CH₂Cl₂ at room temperature for 10 days. Thereafter, the PU‐(anthracene‐co‐alkyne‐co‐perfluorophenyl) (M_n,GPC = 15,400 g/mol, M_w/M_n= 1.37, relative to PS standards) was sequentially clicked with benzyl azide, octylamine, and 4‐(2‐hydroxyethyl)?10‐oxa‐4‐azatricyclo[5.2.1.02,6]dec‐8‐ene‐3,5‐dione (adduct alcohol) via copper‐catalyzed azide‐alkyne cycloaddition, active ester substitution and Diels–Alder reactions, respectively, to finally yield PU‐(hydroxyl‐co‐benzyltriazole‐co‐octylamine). The PUs were characterized using ¹H NMR, GPC, and DSC. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 480–486     

Effects of organophilic montmorillonite on hydrogen bonding, free volume and glass transition temperature of epoxy resin/polyurethane interpenetrating polymer networks

Epoxy resin nanocomposites containing organophilic montmorillonite (oM) and polyurethane were prepared by adding oM to interpenetrating polymer networks (IPNs) of epoxy resin and polyurethane (EP/PU). The dispersion degree of oM in EP/PU matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Fourier transform infrared spectrometry (FT-IR) showed that strong interactions existed between oM and EP/PU matrix, and oM had some effect on hydrogen bonding of these EP/PU IPNs nanocomposites. Positron annihilation spectroscopy (PALS) and differential scanning calorimetry (DSC) measurements were used to investigate the effect of oM and PU contents on free volume and glass transition temperature (T_g) of these nanocomposites. The PALS and DSC results clearly showed that the presence of oM led to a decrease in the total fractional free volume, which was consistent with increasing T_g upon addition of oM, ascribed to increasing hydrogen bonding in interfacial regions of oM and EP/PU matrix and enhancing the miscibility between EP phase and PU phase. In addition, with increasing PU content, the total fractional free volume increased, corresponding to decreasing T_g.     

STUDY ON AB-CROSSLINKED POLYMERS Ⅰ. THE SYNTHESIS AND MECHANICAL PROPERTIES OF AB-CROSSLINKED POLYMERS BASED. ON PU/PS

The AB-crosslinked polymers (i.e. ABCP) with polystyrene as chain A and vinyl group blocked prepolymers of polyurethanes (PU) as chain B were synthesized and studied. The results of dynamic mechanical spectrometry (DMS) show that the compatibility between the components A and B can be improved greatly through chemical crosslinking during the formation of ABCPs. This effect is especially pronounced when short chain prepolymers is chosen as one of the components. It is apparent that the degree of crosslinking between the two components plays a major role in determining their compatibility. Copolymerizafion of styrene with maleic anhydride in chain A can improve the compatibility and broaden the damping temperature range. Mechanical properties of the sythesized ABCPs were also studied.     

Basic structure–property behavior of polyurethane cationomers

Polyurethane (PU) cationomers were synthesized from polytetramethylene adipate glycol (PTAd), isophorone diisocyanate (IPDI), and N-methyl diethanolamine (MDEA) according to a prepolymer mixing process. Basic structure-property behavior of the emulsion (obtained by adding water to the ionomer solution) and emulsion cast film was studied with regard to the molecular weight (M_n) of PTAd, MDEA content, degree of neutralization, and extender functionality. Particle size decreased asymptotically with increasing M_n of PTAd due to the increased chain flexibility, and with the degree of neutralization due to the increased hydrophilicity of the PU. Emulsion viscosity generally showed the opposite tendency with particle size dependence. The major transition temperature, corresponding to the glass transition (T_g) of phase mixed PU or hard segment-rich phase of the PU monotonically increased with MDEA content, degree of neutralization, and with increasing extender functionality. However, with increasing M_n of PTAd, T_g first decreased (M_n = 1000) and then increased (M_n = 1500, 2000), due respectively to the increased hard fraction of phase mixed PU, and soft segment crystallization. Tensile strength increased and elongation at break decreased with MDEA content, degree of neutralization, and extender functionality. © 1994 John Wiley & Sons, Inc.     

Block copolymerization of allene derivatives with isocyanides by the coordination polymerization with π-allylnickel catalyst

A living block copolymerization of allene derivatives with 1-phenylethyl isocyanide ( 3 ) using [(allyl)NiOCOCF₃]₂ ( 1 ) is described. After complete polymerization of allene monomers such as n-octyloxyallene ( 2A ) with 1 , further addition of 3 to the reaction system yielded the corresponding block copolymers in high yield. For instance, a block copolymer ( 4A , M_n = 39,600, M_w/M_n = 1.20) was obtained in 96% yield by the addition of 3 ([ 3 ]/[ 1 ] = 250) to the living solution of poly(n-octyloxyallene) (M_n = 14,400, M_w/M_n = 1.03) prepared by the polymerization of 2A in the ratio of [ 2A ]/[ 1 ] = 90. The resulting copolymer was a brownish orange gum or a solid, depending on the length of each of the segments. The solubility of the block copolymers could be controlled by the allene components. The copolymer of 2A with 3 having appropriate length of segments was soluble in n-hexane, while that of methoxyethoxyethoxyallene ( 2D ) with 3 was soluble in methanol. © 1997 John Wiley & Sons, Inc.     

Synthesis and characterization of polyaniline filled PU/PMMA interpenetrating polymer networks

A series of conducting interpenetrating polymer networks (IPNs), are prepared by sequential polymerization of castor oil based polyurethane (PU) with poly(methyl methacrylate) (PMMA) and polyaniline doped with camphor sulphonic acid (PAni)_CSA. The effect of different amount of PAni (varies from 2.5-12.5%) on the properties of PU/PMMA (50/50) IPNs such as electrical properties like conductivity, dielectric constant and dissipation factor; mechanical properties like tensile strength and percentage elongation at break have been reported. (PAni)_CSA filled IPNs shows improved tensile strength than the unfilled IPN system. The thermal stability and surface morphology of unfilled and (PAni)_CSA filled PU/PMMA (50/50) IPN sheets were investigated using a thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM). TGA thermograms of (PAni)_CSA filled PU/PMMA (50/50) IPNs show a three-step thermal degradation process. SEM micrograms of filled PU/PMMA IPN system shows spherulitic structure at higher concentration of (PAni)_CSA.     

Polymer grafting onto polyurethane backbone via Diels–Alder reaction

The aliphatic polyurethane with pendant anthracene moieties (PU‐anthracene) was prepared from polycondensation of anthracen‐9‐yl methyl 3‐hydroxy‐2‐(hydroxymethyl)‐2‐methylpropanoate (anthracene diol), 1 with hexamethylenediisocyanate in the presence of dibutyltindilaurate in CH₂Cl₂ at room temperature for 10 days. Thereafter, the PU‐anthracene (M_n,GPC = 12,900 g/mol, M_w/M_n = 1.87, relative to PS standards) was clicked with a linear α‐furan protected‐maleimide terminated‐poly(methyl methacrylate) (PMMA‐MI) (M_n,GPC = 2500 g/mol, M_w/M_n = 1.33), or ‐poly(ethylene glycol) (PEG‐MI) (M_n,GPC = 550 g/mol, M_w/M_n = 1.09), to result in well‐defined PU‐graft copolymers, PU‐g‐PMMA (M_n,GPC = 23800 g/mol, M_w/M_n = 1.65, relative to PS standards) or PU‐g‐PEG (M_n,GPC = 11,600 g/mol, M_w/M_n = 1.45, relative to PS standards) using Diels–Alder reaction in dioxane/toluene at 105 °C. The Diels–Alder grafting efficiencies were found to be over 93–99% using UV spectroscopy. Moreover, the structural analyses and the thermal transitions of all copolymers were determined via ¹H NMR and DSC, respectively. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 521–527     

Environmentally Compatible Hybrid-Type Polyurethane Foams Containing Saccharide and Lignin Components

Semi-rigid polyurethane (PU) foams were prepared using lignin-molasses- poly(ethylene glycol) polyols. Two kinds of lignin, kraft lignin (KL) and sodium lignosulfonate (LS), were used. Both lignin and molasses polyols were mixed with various ratios and were reacted with poly(phenylene methylene) polyisocyanate (MDI) in the presence of silicone surfactant and di-n-butyltin dilaurate. A small amount of water was used as a foaming agent. The apparent density of PU foams increased with increasing lignin content. The compression strength and elastic modulus linearly increase with increasing apparent density, suggesting that mechanical properties are controllable by changing reaction conditions. The PU foams were amorphous and glass transition was detected by differential scanning calorimetry. The glass transition temperature (T_g ) maintained an almost constant value, regardless of the mixing ratio. This indicates that both the phenolic group of lignin and the glucopyranose ring of molasses act as rigid components in PU crosslinking network structures, and both groups contribute to the main chain motion to the same extent. By thermogravimetry (TG), it was confirmed that PU foams are thermally stable up to around 300 °C. By differential scanning calorimetry, T_g was observed at temperatures from 80 to 120 °C.     

Effect of prepolymer molecular weight on solid state polymerization of poly(bisphenol a carbonate) with nitrogen as a sweep fluid

The effect of prepolymer molecular weight on the solid‐state polymerization (SSP) of poly(bisphenol A carbonate) was investigated using nitrogen (N₂) as a sweep fluid. Prepolymers with different number–average molecular weights, 3800 and 2400 g/mol, were synthesized using melt transesterification. SSP of the two prepolymers then was carried out at reaction temperatures in the range 120–190 °C, with a prepolymer particle size in the range 20–45 μm and a N₂ flow rate of 1600 mL/min. The glass transition temperature (T_g), number–average molecular weight (M_n), and percent crystallinity were measured at various times during each SSP. The phenyl‐to‐phenolic end‐group ratio of the prepolymers and the solid‐state synthesized polymers was determined using 125.76 MHz ¹³C and 500.13 MHz ¹H nuclear magnetic resonance (NMR) spectroscopy. At each reaction temperature, SSP of the higher‐molecular‐weight prepolymer (M_n = 3800 g/mol) always resulted in higher‐molecular‐weight polymers, compared with the polymers synthesized using the lower molecular weight prepolymer (M_n = 2400 g/mol). Both the crystallinity and the lamellar thickness of the polymers synthesized from the lower‐molecular‐weight prepolymer were significantly higher than for those synthesized from the higher‐molecular‐weight prepolymer. Higher crystallinity and lamellar thickness may lower the reaction rate by reducing chain‐end mobility, effectively reducing the rate constant for the reaction of end groups. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4959–4969, 2008     

Structure-property relationship of polyurethane ionomer

Polyurethane (PU) ionomers were prepared using various types of polyol (PTAd, PCL, PTMG, and PPG) and isocyanate (MDI, HDI, and IPDI), together with different extender (DMPA) contents, degree of neutralization, and number average molecular weight (M _n) of polyol. Modulus (E), strength (_b), and glass transition temperature (T _g) significantly increased with the increased amount of extender and extender neutralization. Among three of the iocyanate used, PU from MDI gave the highest modulus, strength, andT _g. With regard to theM _n of PTAd (600, 1000, 2000), PU from PTAd 600M _n gave the highest modulus, strength, andT _g, due probably to the highest hard segment content and phase mixing. On the other hand, PU from PTAd 2000M _n gave significantly improved strength over PTAd 1000M _n, and the highest elongation. The results were interpreted in terms of soft-segment crystallization, and soft-hard phase separation, which was concluded from the lowered softT _g.     

Characterization of polyurethane network chains by gel permeation chromatography

Starting materials, prepolymers, chain-extended oligomers, and polyurethane network chains were characterized by gel permeation chromatography in order to make clear the change of molecular distribution in the formation of polyurethane networks. The polyurethane networks were prepared from poly(oxypropylene)glycol (PPG 1000, M _n = 997, M _w/M _n = 1.04), 2,4-tolylene diisocyanate, and 1,4-butanediol by the prepolymer method. Polyurethane networks were degraded by the amine degradation method, by which allophanate groups as crosslinking sites were decomposed selectively. The prepolymer had four species. The polydispersity index of the prepolymer (M _w/M _n) was about 2, that is, the most probable distribution. The product of the chain-extending reaction of prepolymer with BD had five species. The molecular-weight distribution of this product was narrower than that of the prepolymer. The polydispersity of the interstitial chains between crosslinking sites was also narrower than that of the chain-extended product. The polyaddition mechanism in the formation of PPG–TDI–BD polyurethane networks was discussed.