Polyurethane/polyethyl acrylate interpenetrating polymer networks

The thermal decomposition kinetics of polyurethane/polyethyl acrylate interpenetrating polymer networks (PU/PEA IPN) were studied by means of thermogravimetry and derivative thermogravimetry (TG-DTG), and compared with those of polyurethane (PU) and polyethyl acrylate (PEA). The decomposition temperature (T _i) of PU/PEA IPN was found to be higher thanT _i of PEA, but lower thanT _i of PU. Thermal decomposition kinetic parameters,n andE, estimated using Coats-Redfern method, are found for PU/PEA IPN, PU and PEA to be 1.6, 1.9 and 1.1, and 196.6, 258.6 and 139.2 kJ mol^–1, respectively. The results show that PU/PEA IPN is neither a simple mixture of PU and PEA nor a copolymer of them. The mechanism of thermal decomposition of PU/PEA IPN is different from those of PU and PEA. The special network in PU/PEA IPN effectually protects weak bonds in the molecular chain of PU and PEA.We express our thanks to Dr. Yaxiong Xie and Zhiyuong Ren for their help in this work,     

Polyepichlorohydrin polyurethane/poly(methyl methacrylate) interpenetrating polymer networks

Polyurethane (PU) based on polyepichlorohydrin/poly(methyl methacrylate) (PECH/PMMA) interpenetrating polymer networks (IPNs) was synthesized by a simultaneous method. The effects of composition, hydroxyl group number of PECH, NCO/OH ratio and crosslinking agent content in IPNs were investigated in detail. Some other glycols, such as poly(ethylene glycol), poly(propylene glycol) and hydroxyl-terminated polybutadiene, were also used to obtain PU/PMMA IPNs. The interpenetrating and fracture behaviors of the IPNs are explained briefly.     

Viscoelastic properties of nanostructured natural rubber/polystyrene interpenetrating polymer networks

The effects of the blend ratio and initiating system on the viscoelastic properties of nanostructured natural rubber/polystyrene‐based interpenetrating polymer networks (IPNs) were investigated in the temperature range of ?80 to 150 °C. The studies were carried out at different frequencies (100, 50, 10, 1, and 0.1 Hz), and their effects on the damping and storage and loss moduli were analyzed. In all cases, tan δ and the storage and loss moduli showed two distinct transitions corresponding to natural rubber and polystyrene phases, which indicated that the system was not miscible on the molecular level. However, a slight inward shift was observed in the IPNs, with respect to the glass‐transition temperatures (T_g's) of the virgin polymers, showing a certain degree of miscibility or intermixing between the two phases. When the frequency increased from 0.1 to 100 Hz, the T_g values showed a positive shift in all cases. In a comparison of the three initiating systems (dicumyl peroxide, benzoyl peroxide, and azobisisobutyronitrile), the dicumyl peroxide system showed the highest modulus. The morphology of the IPNs was analyzed with transmission electron microscopy. The micrographs indicated that the system was nanostructured. An attempt was made to relate the viscoelastic behavior to the morphology of the IPNs. Various models, such as the series, parallel, Halpin–Tsai, Kerner, Coran, Takayanagi, and Davies models, were used to model the viscoelastic data. The area under the linear loss modulus curve was larger than that obtained by group contribution analysis; this showed that the damping was influenced by the phase morphology, dual‐phase continuity, and crosslinking of the phases. Finally, the homogeneity of the system was further evaluated with Cole–Cole analysis. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1680–1696, 2003     

Vibration damping materials based on interpenetrating polymer networks of carboxylated nitrile rubber and poly(methyl methacrylate)

Interpenetrating polymer networks (IPNs) based on carboxylated nitrile rubber (XNBR) and poly(methyl methacrylate)s were synthesized. Crosslinked XNBR was swollen in methyl methacrylate containing benzoyl peroxide as initiator and tetraethylene glycol dimethacrylate as crosslinking agent. The compositions of the IPNs were varied by changing the swelling time of the rubber in the methacrylate monomer. The dynamic mechanical properties of the IPNs were studied. The dynamic mechanical properties in the range 1–10⁵ Hz were obtained by the time‐temperature superposition of the data under multifrequency mode, which indicated high tan δ with good storage modulus in the entire frequency range. This indicates the suitability of these IPNs as vibration and acoustic dampers. Copyright © 2002 John Wiley & Sons, Ltd.     

New elastomers based on uralkyd/polyethyl methacrylate semi- and full interpenetrating polymer networks

Two-component semi- and full interpenetrating polymer networks (IPNs) of soybean-oil-based uralkyd resin (UA) and polyethyl methacrylate (PEMA) were synthesized by the sequential technique. The elastomers obtained were characterized by mechanical properties such as tensile strength, elongation, and hardness (Shore A). The apparent densities of these samples were determined and compared. Glass-transition studies were carried out using differential scanning calorimetry. The thermal characterization of the elastomers was undertaken with the aid of thermogravimetric analysis. Phase morphology was studied by scanning electron microscopy. The effect of the compositional variation on the aforementioned properties was examined. The maximum elongation for both the semi- and full IPNs was observed at 60% UA and 40% PEMA. Glass-transition studies revealed that there was a phase separation in the semi-IPNs as two T_gs were obtained, whereas the full IPNs showed one T_g, indicating a single phase transition. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4302–4308, 1999     

A study on the glass transition behavior and morphology of semi-interpenetrating polymer networks

The epoxy resin/polyurethane semi-IPN was prepared and the glass transition behavior of the semi-IPN was discussed with DSC and DMA methods. The results show that the two glass transition temperatures (T_g) referring to epoxy resin and polyurethane respectively get closer. Between the two T_g there exists another T_g related to the interface between the two polymers. SEM indicates that this semi-IPN has a two-phase continuous structure which changes with different weight compositions. This is also proved by testing the Young's modulus. It is found that the IPN system has a cellular structure. Comparatively, the compatibility between the two polymers is the best when the weight ratio of EP/PU is 70/30. © 1996 John Wiley & Sons, Inc.     

Miscibility and properties of polyurethane/benzyl starch semi‐interpenetrating polymer networks

We successfully prepared a series of transparent materials with semi‐interpenetrating polymer networks (semi‐IPNs) from castor‐oil‐based polyurethane (PU) and benzyl starch (BS). The miscibility, morphology, and properties of the semi‐IPN films were investigated with attenuated total reflection/Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy, wide‐angle X‐ray diffraction, electron spin resonance (ESR), ultraviolet–visible spectroscopy, and tensile testing. The results revealed that the semi‐IPN films had good or certain miscibility with BS concentrations of 5–70 wt % because of the strong intermolecular interactions between PU and BS. With an increase in the concentration of BS, the tensile strength and Young's modulus of the semi‐IPN materials increased. The ESR data confirmed that the segment volume of PU in the semi‐IPNs increased with the addition of BS; that is, the chain stiffness increased as a result of strong interactions between PU and BS macromolecules. It was concluded that starch derivatives containing benzyl groups in the side chains more easily penetrated the PU networks to form semi‐IPNs than those containing aliphatic groups, and this led to improved properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 603–615, 2005     

Synthesis and characterization of interpenetrating polymer networks with nonlinear optical properties

We report the synthesis and characterization of interpenetrating polymer networks (IPNs) exhibiting nonlinear optical (NLO) properties. The network consists of aliphatic polycarbonate urethane (PCU) and poly(methyl methacrylate-co-N,N-disubstituted urea), with a nonlinear optical (NLO) chromophore incorporated into N,N-disubstituted urea. The full IPNs have only one T_g, as determined by differential scanning calorimetry (DSC), together with scanning electron microscopy (SEM) observations, suggest a single phase morphology. The thin films of IPNs are transparent and the unpoled samples produced second harmonic generation (SHG) signals at room temperature. This result indicates that the NLO chromophore is oriented noncentrosymmetrically during the IPN formation process and is tightly held between the permanent entanglements of the two component networks of the IPN. © 1996 John Wiley & Sons, Inc.     

Morphology,toughness mechanism,and thermal properties of hyperbranched epoxy modified diglycidyl ether of bisphenol A (DGEBA) interpenetrating polymer networks

New hyperbranched poly(trimellitic anhydride‐triethylene glycol) ester epoxy (HTTE) is synthesized and used to toughen diglycidyl ether of bisphenol A (DGEBA) 4,4′‐diaminodiphenylmethane (DDM) resin system. The effects of content and generation number of HTTE on the performance of the cured systems are studied in detail. The impact strength is improved 2–7 times for HTTE/DGEBA blends compared with that of the unmodified system. Scanning electron microscopy (SEM) of fracture surface shows cavitations at center and fibrous yielding phenomenon at edge which indicated that the particle cavitations, shear yield deformation, and in situ toughness mechanism are the main toughening mechanisms. The dynamic mechanical thermal analyzer (DMA) analyses suggest that phase separation occurred as interpenetrating polymer networks (IPNs) for the HTTE/DGEBA amine systems. The IPN maintains transparency and shows higher modulus than the neat epoxy. The glass transition temperature (T_g) decreases to some extent compared with the neat epoxy. The T_g increases with increase in the generation number from first to third of HTTE and the concentrations of hard segment. The HTTE leads to a small decrease in thermal stability with the increasing content from TGA analysis. The thermal stability increases with increase in the generation number from first to third. Moreover, HTTE promotes char formation in the HTTE/DGEBA blends. The increase in thermal properties from first to third generation number is attributed to the increase in the molar mass and intramolecular hydrogen bridges, the increasing interaction of the HTTE/DGEBA IPNs, and the increasing crosslinking density due to the availability of a greater number of end hydroxyl and end epoxide functions. Copyright © 2008 John Wiley & Sons, Ltd.     

Effects of organophilic montmorillonite on hydrogen bonding, free volume and glass transition temperature of epoxy resin/polyurethane interpenetrating polymer networks

Epoxy resin nanocomposites containing organophilic montmorillonite (oM) and polyurethane were prepared by adding oM to interpenetrating polymer networks (IPNs) of epoxy resin and polyurethane (EP/PU). The dispersion degree of oM in EP/PU matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Fourier transform infrared spectrometry (FT-IR) showed that strong interactions existed between oM and EP/PU matrix, and oM had some effect on hydrogen bonding of these EP/PU IPNs nanocomposites. Positron annihilation spectroscopy (PALS) and differential scanning calorimetry (DSC) measurements were used to investigate the effect of oM and PU contents on free volume and glass transition temperature (T_g) of these nanocomposites. The PALS and DSC results clearly showed that the presence of oM led to a decrease in the total fractional free volume, which was consistent with increasing T_g upon addition of oM, ascribed to increasing hydrogen bonding in interfacial regions of oM and EP/PU matrix and enhancing the miscibility between EP phase and PU phase. In addition, with increasing PU content, the total fractional free volume increased, corresponding to decreasing T_g.     

Poly(ethylene oxide)/poly(methyl methacrylate) (semi-)interpenetrating polymer networks: Synthesis and phase diagrams

Interpenetrating polymer networks (IPNs) of poly(ethylene oxide) (PEO) and poly(methyl methacrylate) (PMMA) were prepared by simultaneous network formation. The PEO network was produced by acid-catlayzed self-condensation of α,ω-bis(triethoxysilane)-terminated PEO in the presence of small amounts of water. The PMMA network was formed by free radical polymerization of MAA in the presence of divinylbenzene as crosslinker. The reaction conditions were adjusted to obtain similar crosslinking kinetics for both reactions. An attempt was made to construct a phase diagram of the IPNs by measuring the composition of the IPNs at the moment of the appearance of the phase separation, as indicated by the onset of turbidity. This composition could be determined because the siloxane crosslinks of the PEO network could be hydrolyzed in aqueous NaOH with the formation of linear, soluble PEO chains. The phase diagram was compared with phase diagrams of blends of linear polymers and of semi-IPNs (crosslinked PMMA and linear PEO), obtained under similar conditions, i.e. polymerization of MMA in the presence of varying amounts of PEO. It was observed that the form of the phase diagrams of the linear polymers is similar to that of the IPNs, but is quite different from that of the semi-IPNs. Thus, homogeneous transparent materials containing up to 60% of PEO could be prepared in the blends and the IPNs, but in the semi-IPNs, phase separation occurred with PEO contents as low as 10%.     

Synthesis and characterization of thermosensitive interpenetrating polymer networks based on N-isopropylacrylamide/N-acryloxysuccinimide, crosslinked with polylysine, grafted onto polypropylene

Interpenetrating polymer networks (IPNs) based on poly (N-isopropylacrylamide), (PNIPAAm) and poly (N-acryloxysuccinimide) (PNAS), grafted onto polypropylene (PP), were synthesized in three consecutive steps using ionizing radiation in the first and second steps and chemical reaction in third one. In the first step a thermosensitive graft copolymer of NIPAAm onto PP film was obtained by gamma radiation with a ⁶⁰Co source. The grafted side chains of PNIPAAm were then crosslinked with gamma radiation to give net-[PP-g-NIPAAm]. The secondary network was obtained in situ by chemical crosslinking between PNAS and polylysine (pLys). The PP-g-IPNs exhibited the lower critical solution temperature (LCST) at around 32 °C. Based on its thermoreversible behavior, this system could be used for immobilization of biomolecules. The phase transition temperature (LCST) and network properties of the IPNs were measured by swelling behavior. Additional characterization by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and infrared (FTIR-ATR) determinations are reported.     

Synthesis and characterization of poly (n-butyl acrylate)-poly (methyl methacrylate) latex interpenetrating polymer networks by radiation-induced seeded emulsion polymerization

A series of latex interpenetrating polymer networks (LIPNs) were prepared via a two-stage emulsion polymerization of methyl methacrylate (MMA) or mixture of MMA and n-butyl acrylate (n-BA) on crosslinked poly(n-butyl acrylate)(PBA) seed latex using ⁶⁰Co γ-ray radiation. The particles of resultant latex were produced with diameters between 150 and 250 nm. FTIR spectra identified the formation of crosslinked copolymers of PMMA or P(MMA-co-BA). Dynamic light scattering (DLS) showed that with increasing n-BA concentration in second-stage monomers, the particle size of LIPN increased. Transmission electron microscope(TEM) photographs showed that the morphology of resultant acrylate interpenetrating polymer network (IPN) latex varied from the distinct core-shell structure to homogenous particle structure with the increase of n-BA concentration, and the morphology was mainly controlled by the miscibility between crosslinked PBA seed and second-stage copolymers and polarity of P(MMA-co-BA)copolymers. In addition, differential scanning calorimeter (DSC) measurements indicated the existence of reinforced miscibility between PBA seed and P(MMA-co-BA)copolymer in prepared LIPNs.     

Polymers from renewable resources. XXI. Semi-interpenetrating polymer networks based on cardanol-formaldehyde-substituted aromatic compounds copolymerized resins and castor oil polyurethanes: Synthesis,structure, scanning electron microscopy and XRD

Substituted aromatic compounds incorporated–cardanol–formaldehyde novolac resins were synthesized by acid base catalyzed reactions. A number of improved high temperature stable interpenetrating polymer networks (semi-IPNs) were prepared by condensing novolac resins and polyurethanes prepared from castor oil and diisocyanates of varying NCO/OH ratio. The structure of these semi-IPNs were studied using various characterization techniques such as IR, nuclear magnetic resonance (NMR) spectra. The scanning electron microscopy of some of the semi-IPNs have been studied and the morphology has been examined. The samples were subjected to wide angle X-ray diffraction analysis. The degree of crystallinity (X_cr) was computed on the basis of the crystal defect concept, developed by Ruland and Vonk. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3117–3124, 1997     

Synthesis and characterization of κ‐carrageenan/poly(N,N‐diethylacrylamide) semi‐interpenetrating polymer network hydrogels with rapid response to temperature

In this study, a novel classical thermo‐ and salt‐sensitive semi‐interpenetrating polymer network (semi‐IPN) hydrogel composed of poly(N,N‐diethylacrylamide) (PDEAm) and κ‐carrageenan (KC) was synthesized by free radical polymerization. The structure of the hydrogels was studied by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). FTIR and SEM revealed that the semi‐IPN hydrogels possessed the structure of H‐bonds and larger number of pores in the network. Compared to the PDEAm hydrogel, the prepared semi‐IPN hydrogels exhibited a much faster response rate to temperature changes and had larger equilibrium swelling ratios at temperatures below the lower critical solution temperature (LCST). The salt‐sensitive behavior of the semi‐IPN hydrogels was dependent on the content of KC. In addition, during the reswelling process, semi‐IPN hydrogels showed a non‐sigmoidal swelling pattern. Copyright © 2008 John Wiley & Sons, Ltd.