Pore size in one‐step swelling and polymerization of monodisperse polymer beads

Crosslinked polystyrene beads were prepared at low swelling ratios by one‐step swelling and polymerization method. Pore size of the beads was observed based on the GPC calibration curves. It is found that: (1) the pore size increases as the swelling ratio decreases; (2) when a good solvent is used as the porogen the pore size increases with the crosslinking monomer content; and (3) at high crosslinking monomer content the pore size does not depend on the porogen solubility. The effects are discussed in terms of polymer miscibility, including phase separation between the seed and bead polymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3270–3277, 2000     

Influence of the seed polymer on the chromatographic properties of size monodisperse polymeric separation media prepared by a multi-step swelling and polymerization method

Monodisperse polymer particle-based separation media were prepared by a multi-step swelling and polymerization method with two pairs of monomers and two porogenic solvents. Their chromatographic properties were compared to those of beads prepared by a corresponding suspension polymerization method without the use of seed polymer to ascertain the influence of the seed polymer on their porous structures. A large change in porous structure was observed when the swollen particle consisting of monomers and porogenic solvents contained at least one good solvent for the polystyrene seed polymer, allowing it to remain in the polymerizing medium. In contrast, when the polystyrene seed particle was excluded from the swollen oil droplets, due to its poor solubility in the monomers and the porogenic solvents, there was no difference in the chromatographic properties such as pore volume, pore size, pore size distribution, or retention selectivity between the multi-step swelling and polymerization method and the suspension polymerization method. Since the only difference between the multi-step swelling and polymerization method and the suspension method is the use of the seed polymer, it appears that a very small amount (< 1% v/v) of seed polymers in the enlarged swollen droplets plays an important role as a porogen and affects the porous structure as well as the chromatographic properties of the monodisperse polymer particle-based separation media. © 1993 John Wiley & Sons, Inc.     

Fine control of the porous structure and chromatographic properties of monodisperse macroporous poly(styrene-co-divinylbenzene) beads prepared using polymer porogens

The porous structure of monodisperse macroporous beads can be controlled by using soluble polymers with well-defined structural characteristics as part of the porogenic mixture. In general, the use of linear polystyrene as a porogen in the preparation of poly (styrene-co-divinylbenzene) beads shifts the pore size distribution towards larger pores. While a direct correlation between pore size and molecular weight of the porogen has been established, the chemical composition of the polymer porogen has no effect on the porous and chromatographic properties of the beads. These findings suggest that the average molar volume of the porogenic system is important while the miscibility of the polymer porogen with the crosslinked polymer that is formed is of little relevance. © 1994 John Wiley & Sons, Inc.     

Preparation of micron-size monodisperse polymer particles by seeded polymerization utilizing the dynamic monomer swelling method

Utilizing a new type of monomer swelling method, 6.1 m-size monodisperse polymer particles were prepared by seeded polymerization. 1.8 m-size monodisperse polystyrene (PS) seed particles (1.8 m in size) were prepared by dispersion polymerization in ethanol-water (80/20, v/v) medium in the presence of poly(acrylic acid) as stabilizer with 2,2-azobisisobutyronitrile as initiator. The PS seed dispersion was mixed with ethanol-water (60/40, v/v) solution dissolving styrene (S) monomer, benzoyl peroxide as initiator, and poly(vinyl alcohol) as stabilizer. By slow, continuous, dropwise addition of water with a micro feeder into the mixture, the PS particles absorbed the many S monomers, which were separated from the medium and swelled from 1.8 m to 8.4 m while keeping the monodispersity high. We named this procedure the dynamic swelling method. Then, the seeded polymerization of the absorbed S monomer was carried out in the presence of NaNO₂ as water-solube inhibitor.Part CXXII of the series Studies on Suspension and Emulsion.     

Production of micron-sized monodispersed polymer particles by seeded polymerization for the dispersion of highly monomer-swollen particles prepared with submicron-sized polymer seed particles utilizing the dynamic swelling method

For the purpose of extending the size range of polymer seed particles used in “dynamic swelling method” (DSM), first it was verified theoretically that the submicron-sized polymer particles produced by emulsion polymerization can also absorb a large amount of monomer by DSM in both equilibrium and kinetic control states. Next, on the basis of the theoretical results, experimentally about 2.6 μm-sized styrene-swollen polystyrene (PS) particles were prepared utilizing DSM in the presence of 0.64 μm-sized monodispersed PS seed particles produced by emulsifier-free emulsion polymerization. Moreover, 2.5 μm-sized monodispersed PS particles were produced by the addition of cupric chloride as a water-soluble inhibitor to depress the by-production of submicron-sized PS particles in the seeded polymerization at 30°C with 2,2′-azobis(4-methoxy-2,4-dimethylvaleronitrile) initiator. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2513–2519, 1998     

Preparation of macroporous functionalized polymer beads by a multistep polymerization and their application in zirconocene catalysts for ethylene polymerization

Macroporous functionalized polymer beads of poly(4‐vinylpyridine‐co‐1,4‐divinylbenzene) [P(VPy‐co‐DVB)] were prepared by a multistep polymerization, including a polystyrene (PS) shape template by emulsifier‐free emulsion polymerization, linear PS seeds by staged template suspension polymerization, and macroporous functionalized polymer beads of P(VPy‐co‐DVB) by multistep seeded polymerization. The polymer beads, having a cellular texture, were made of many small, spherical particles. The bead size was 10–50 μm, and the pore size was 0.1–1.5 μm. The polymer beads were used as supports for zirconocene catalysts in ethylene polymerization. They were very different from traditional polymer supports. The polymer beads could be exfoliated to yield many spherical particles dispersed in the resulting polyethylene particles during ethylene polymerization. The influence of the polymer beads on the catalytic behavior of the supported catalyst and morphology of the resulting polyethylene was investigated. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 873–880, 2003     

Uniform-sized molecularly imprinted polymer for metsulfuron-methyl by one-step swelling and polymerization method

Uniform-sized molecularly imprinted polymer (MIP) beads for metsulfuron-methyl (MSM) were firstly prepared by one-step swelling and polymerization method using 4-vinylpyridine (4-VPY) and ethylene glycol dimethacrylate (EDMA) as functional monomer and cross-linker, respectively. The preparation was optimized by varying the ratio of MSM to 4-VPY. The chromatographic behaviors of MSM and other structurally related sulfonylureas (SUs) on the resultant MIP column were evaluated. The imprinted polymer revealed specific affinity to the template and the fair resolution of SUs was also obtained. Furthermore, the uniform-sized MSM-MIP was used as the solid phase extraction (SPE) material to enrich MSM in real water samples before reversed-phase HPLC (RP-HPLC) analysis. The recovery of MSM from 100 mL of drinking water at a 50 ng/L spike level was 99.59% with R.S.D. of 1.13%. The detection limit was about 6.0 ng/L of MSM when enriching a 100 mL water sample.     

Production of micron-sized monodispersed composite polymer particles by seeded polymerization utilizing the dynamic swelling method

 In order to develop the seeded polymerization technique utilizing the dynamic swelling method (DSM) proposed by authors for the production of micron-sized mono-dispersed “composite” polymer particles consisting of two kinds of polymers, the seeded polymerization for the dispersion of ethyl methacry-late (EMA)-swollen PS particles prepared utilizing DSM was carried out. Monodispersed PS/poly(ethyl methacrylate) (PEMA) composite particles having 7 μm in diameter were produced by the addition of NaCl to lower the solubility of EMA in medium and by the addition of CuCl₂ as a water-soluble inhibitor to depress the by-production of submicron-sized PEMA particles. Received: 16 July 1996 Accepted: 10 October 1996     

Preparation and functionalization of reactive monodisperse macroporous poly(chloromethylstyrene-co-styrene-co-divinylbenzene) beads by a staged templated suspension polymerization

Reactive monodisperse porous poly(chloromethylstyrene-co-styrene-co-divinylbenzene) beads have been prepared by a staged templated suspension polymerization method with different concentrations of linear polystyrene porogen and chloromethylstyrene in the polymerization mixture. The presence of a small amount of linear polystyrene in the polymerization mixture leads to a dramatic increase in both the pore size and the pore volume of the resulting beads. In contrast, addition of chloromethylstyrene leads to lower surface areas and smoother surfaces due to the reduced compatibility between the polystyrene porogen and the newly formed crosslinked chains. The modification of chloromethylstyrene beads by Gabriel synthesis to obtain aminated beads has also been studied. The final number of primary amino groups is related to the starting concentration of functional benzyl chloride moieties rather than to the porous properties. Both π-basic and π-acidic type chiral selectors, (R)-1-(1-naphthyl)-ethylamine and (R)-N-(3,5-dinitrobenzoyl)phenylglycine, respectively, have been attached to the amino functionalized beads, and the resulting chiral beads have been used in the model HPLC separations of enantiomers. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 2631–2643 1997     

Monodisperse polymer beads as packing material for high-performance liquid chromotography: Effect of divinylbenzene content on the porous and chromatographic properties of poly(styrene-co-divinylbenzene) beads prepared in presence of linear polystyrene as a porogen

The effect of concentration of divinylbenzene on pore size distribution and surface areas of micropores, mesopores, and macropores in uniformly sized porous poly(styrene-co-divinylbenzene) beads prepared in the presence of linear polystyrene as a component of the porogenic mixture has been studied. While the total specific surface area was clearly determined by the content of divinylbenzene, the sum of pore volumes for mesopores and macropores as well as their size distribution does not change within a broad range of DVB concentrations. Consequently, the size exclusion chromatography calibration curves are almost identical for all the beads prepared with different percentages of crosslinking monomer. However, the more crosslinked beads have better mechanical and hydrodynamic properties. © 1994 John Wiley & Sons, Inc.     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

Star‐shaped cyclopolymers: A new category of star polymer with rigid cyclized arms prepared by controlled cationic cyclopolymerization and subsequent microgel formation of divinyl ethers

The combination of living/controlled cationic cyclopolymerization and crosslinking polymerization of bifunctional vinyl ethers (divinyl ethers) was applied to the synthesis of core‐crosslinked star‐shaped polymers with rigid cyclized arms. Cyclopolymerization of 4,4‐bis(vinyloxymethyl)cyclohexene ( 1 ), a divinyl ether with a cyclohexene group, was investigated with the hydrogen chloride/zinc chloride (HCl/ZnCl₂) initiating system in toluene at 0 °C. The reaction proceeded quantitatively to give soluble poly( 1 )s in organic solvents. The content of the unreacted vinyl groups in the produced polymers was less than ～3 mol%, and therefore, the degree of cyclization of the polymers was determined to be ～97%. The number‐average molecular weight (M_n) of the polymers increased in direct proportion to monomer conversion and further increased on addition of a fresh monomer feed to the almost completely polymerized reaction mixture, indicating that living cyclopolymerization of 1 occurred. The chain linking reactions among the formed living cyclopolymers with 1,4‐bis(vinyloxy)cyclohexane ( 3 ) as a crosslinker in toluene at 0 °C produced core‐crosslinked star‐shaped cyclopoly( 1 )s [star‐poly( 1 )s] in high yield (100%). Dihydroxylation of the cyclohexene double bonds of star‐poly( 1 ) gave hydrophilic water‐soluble star‐shaped polymers with rigid arm structure [star‐poly( 1 )‐OH] with thermo‐responsive function in water. T_gs of star‐poly( 1 ) and star‐poly( 1 )‐OH were 135 °C and 216 °C, respectively; these values are very high as vinyl ether‐based star‐shaped polymers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1094–1102     

Monodisperse polymer beads as packing material for high-performance liquid chromatography. Preparation of macroporous poly(2,3-epoxypropyl vinylbenzyl ether-co-divinylbenzene) beads,their properties,and application to HPLC separations

In search for HPLC separation media with new surface chemistries, a styrene-based monomer, 2,3-epoxypropyl vinylbenzyl ether, containing reactive epoxide groups has been syn-thesized and copolymerized with divinylbenzene in a suspension polymerization. The process involves the use of size monodisperse particles that are swollen with monomer and then polymerized in the presence of a porogenic diluent consisting of a mixture of 4-methyl-2-pentanol and octane. The effect of concentration of divinylbenzene on the pore size dis-tribution and the specific surface area of the resulting uniformly sized porous poly(2,3-epoxypropyl vinylbenzyl ether-co-divinylbenzene) beads has been studied. The epoxide groups of the copolymer have been hydrolyzed and the beads used for reversed-phase chro-matography of both small molecules and proteins to show the effect of hydrophobicity of the matrix on the separation properties. Reversed-phase chromatography of alkylbenzenes follows the expected pattern while for proteins the hydrolyzed beads with the highest content of the crosslinking monomer exhibit a remarkable deviation from the predicted retention characteristics. © 1995 John Wiley & Sons, Inc.