Photocrosslinking of functionalized rubber. II. Photoinitiated cationic polymerization of epoxidized liquid natural rubber

Low molecular weight epoxidized natural rubber has been crosslinked within seconds by UV irradiation in the presence of a triarylsulfonium salt. The photoinitiated cationic ring-opening polymerization was studied quantitatively by infrared spectroscopy and shown to proceed with surprisingly long kinetic chains in such solid medium. The high conversion (60%) needed for complete insolubilization, together with the presence of tetrahydrofuran structures, argue in favor of an intramolecular polymerization process involving neighboring epoxy groups. The photoinitiator concentration has a strong influence on the rate and extent of the reaction, as well as on the depth of cure profile. Because of an efficient dark process, close to 100% conversion was reached upon storage of the irradiated elastomer at ambient, with a concomitant increase of the gel fraction and the polymer hardness. The grafting of pendent acrylate groups onto the polymer chain leads to a three-fold decrease of the initial rate of polymerization of the epoxide. The photocuring of natural rubber bearing both epoxy and acrylate groups generates a dual polymer network which combines the properties of the two moieties. © 1995 John Wiley & Sons, Inc.     

Thermodynamic analysis of the reaction-induced phase separation in model systems based on blends of a rubber in diepoxide / monoamine precursors

The reaction-induced phase separation in blends based on a carboxyl-terminated poly(butadiene-co-acrylonitrile) rubber (CTBN), dissolved in diglycidyl ether of bisphenol A (DGEBA) - benzylamine (BA) monomers, was studied. The polymerization kinetics was followed by size exclusion chromatography, for both the neat DGEBA-BA system and for blends containing 10 wt% CTBN. No effect of CTBN addition on the polymerization rate was observed within experimental error. The kinetics could be fitted with a model based on the presence of non-catalytic and OH-catalyzed reactions and assuming equal reactivity of primary and secondary amine hydrogens. Cloud-point conversions were determined at 60, 70 and 80 °C. The Flory-Huggins model provided a reasonable fitting of experimental data using an interaction parameter depending exclusively on temperature, and taking polydispersities of both linear polymers into account. Linear epoxy/amine systems may be used to test the reliability of thermodynamic theories in more complex situations (e.g., modifiers with a broad distribution of molar masses or mixtures of several modifiers).     

Photocrosslinking of acrylated natural rubber

Photocrosslinkable elastomers with pendent acrylate groups have been synthesized by ringopening reaction of epoxidized natural rubber with acrylic acid. The kinetics of the acrylation reaction has been studied by infrared spectroscopy and shown to obey a simple first-order law. The acrylated natural rubber undergoes a fast crosslinking-polymerization when it is exposed to UV radiation in the presence of an aryl ketone photoinitiator, with formation of a tridimensional polymer network within a few seconds. The cure kinetics has been studied in real time by monitoring the disappearance of the IR absorption of the grafted acrylate double bond. The rate of polymerization was found to increase linearly with the degree of acrylation of the rubber, reaching values up to 3 mol kg^?1 s^?1. The isoprene double bond, which is inactive in virgin natural rubber, also undergoes polymerization upon UV exposure when epoxy or acrylate groups are present. The UV-cured polymer becomes totally insoluble in the organic solvents and exhibits remarkable mechanical properties, such as hardness, flexibility, and impact resistance. The gel fraction and the hardness were both shown to increase with the degree of acrylation and with the cure extent. © 1993 John Wiley & Sons, Inc.     

Effect exerted on properties of rubber blends and vulcanizates by modification of the silicic acid filler with the product of the reaction of methacrylic acid with trimethylolpropane triglycidyl ether

The product of the reaction of methacrylic acid with trimethylolpropane triglycidyl ether was prepared. The interaction of the epoxy groups of this product with silanol groups on the surface of silicic acid filler was confirmed and studied by IR spectroscopy. Properties of vulcanized rubbers prepared using the filler modified with the product obtained were studied. This product appreciably decreases the viscosity of rubber blends with the silicic acid filler.     

Persulphate initiated graft copolymerization of methacrylamide in natural rubber latex—II. A kinetic study

A kinetic study of the persulphate initiated polymerization of methacrylamide in natural rubber latex has shown that the overall course of polymerization resembles the analogous aqueous polymerization. However, the rate of polymerization increases with increasing rubber concentration in a complex manner, together with a concomitant decrease in induction period. The overall activation energy of polymerization decreases from 18.4 to 11.8 kcal mole^?1 as the rubber concentration is increased from 0–306 gl^?1, at constant monomer and initiator concentrations. Activation of polymerization probably occurs by increase in the rate of initiation perhaps by interaction of the negatively charged latex particles with the persulphate dianion. The kinetic results indicate that, in contrast to earlier studies with oil soluble monomers, the site of polymerisation is the aqueous phase or surface of the rubber particles rather than the rubber interior.     

Heterogeneous polymer systems. IV. Mechanism of rubber particle formation in rubber-modified vinyl polymers

A mechanism for the formation of rubber particles in the polymerization of solutions of rubber in vinyl monomers is presented. A polymeric oil-in-oil emulsion is formed in the first phase of the polymerization. This polymeric oil-in-oil emulsion is transtormed into a solid dispersion of rubber in vinyl polymer in the second phase of the polymerization. A phase inversion takes place in the emulsion in the first phase of the polymerization. Rubber solution droplets are formed at the phase inversion point. These droplets harden as the polymerization proceeds and are gradually transformed into the solid, crosslinked rubber particles of the final polymer.     

The use of platinum and rhodium catalysts for the preparation and cationic ring-opening polymerization of silicon-containing epoxides

Regioselective platinum and rhodium catalysts were employed for the preparation of novel silicon-containing polyethers. First, silicon-containing monomers bearing cycloaliphatic epoxy groups were prepared by a rhodium-catalyzed regioselective hydrosilation. Then these monomers were polymerized using a platinum-catalyzed, cationic, ring-opening polymerization to give the linear polyethers. The obtained polyethers were compared with polymers prepared by photoinitiated cationic ring-opening polymerization using onium salt photoinitiators and found to be identical. © 1993 John Wiley & Sons, Inc.     

Spontaneous polymerization of the nitroethylene–isobutyl vinyl ether system

Initiation and propagation mechanisms of the spontaneous polymerization of the system nitroethylene–isobutyl vinyl ether were studied. An equimolar mixture of these two monomers gives white precipitates below room temperature, though they react explosively to give viscous products at higher temperature. The precipitate was found to be composed of a polynitroethylene and a cycloadduct of these two monomers. The isolated cycloadduct product is so reactive that it not only polymerizes itself spontaneously but also initiates the polymerization of nitroethylene. The polymerization of the cycloadduct was revealed to proceed without termination to produce an alternate copolymer of these two monomers. These results indicate that the explosive spontaneous polymerization of this system consists of three elementary reaction processes; (1) cycloaddition reaction between two monomers, (2) anionic polymerization of nitroethylene induced by the cycloadduct, and (3) the living ring-opening polymerization of the cyclo-adduct.     

Photopolymerization of oxetane based systems

Oxetane based systems were investigated in cationic photopolymerization process. The effect on the rate of polymerization induced by the presence of epoxy monofunctional monomers and vinyl ether monomers were investigated. In both cases an increase of the rate of polymerization is evidenced either induced by a flexibilization effect due to a copolymerization or to a cross-propagation mechanism. Acrylate comonomers were also investigated and the formation of an IPN tightly cross-linked evidenced.     

Novel photocurable monomers: The synthesis of difunctional vinyl ethers with a phosphonate group and difunctional 1‐propenyl ethers with a phosphonate group and their photoinitiated cationic polymerization

Phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were prepared by the regioselective addition reaction of glycidyl vinyl ether (GVE) or 1‐propenyl glycidyl ether with diaryl phosphonates with quaternary onium salts as catalysts. The reaction of GVE with bis(4‐chlorophenyl) phenylphosphonate gave bis[1‐(4‐chlorophenoxy methyl)‐2‐(vinyloxy)ethyl]phenylphosphonate in a 68% yield. The structures of the resulting phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were confirmed by IR and ¹H NMR spectra and elemental analysis. Photoinitiated cationic polymerizations of the resulting phosphorus‐containing vinyl ether monomers and 1‐propenyl ether monomers were investigated with photoacid generators. The polymerization of vinyl ether groups and 1‐propenyl ether groups of the obtained monomers proceeded very smoothly with a sulfonium‐type cationic photoinitiator, bis[4‐(diphenylsulfonio)phenyl]sulfide‐bis(hexafluorophosphate), upon UV irradiation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3105–3115, 2005     

Phase separation behavior of epoxy resin modified with crosslinked rubber

Low molecular weight liquid rubber (ATBN = amine terminated butadiene acrylonitrile copolymer or CTBN = carboxyl terminated butadiene acrylonitrile copolymer)–DGEBA (diglycidyl ether of bisphenol A) blends indicated upper critical solution temperature (UCST) behavior. The phase separation behavior of the neat and crosslinked rubber (ATBN, CTBN)–epoxy blends was analyzed by a laser light scattering experiment. Lauryl peroxide (LPO) was employed to crosslink the rubber during the initial annealing stage. The onset point of the phase separation in the crosslinked ATBN–epoxy system occurred later than in the case of the neat ATBN–epoxy system. However, the onset point of the phase separation process started earlier in the case of the crosslinked CTBN–epoxy system. The domain correlation length of the crosslinked rubber-added system was smaller than that of the neat rubber-added system.     

Novel synthesis of photocrosslinkable polymers

A new preparative route to photocrosslinkable polymers in which the polymers are produced directly from the polymerization of vinyl monomers having photocrosslinkable groups has been investigated. The photosensitive resins thus produced have higher sensitivity and resolution than conventional photosensitive resins. The monomers were synthesized from the esterification of vinylphenols or vinyl β-chloroethyl ether with cinnamic acid, β-styrylacrylic acid, and their homologs, and from the etherification of vinyl β-chloroethyl ether with hydroxychalcones. Homopolymerizations of these monomers and their copolymerizations with other comonomers were investigated with the use of both radical and ionic initiators. It is shown that radical polymerization of the monomers gave soluble polymers only at low conversion. Anionic initiators did not initiate polymerization. Cationic polymerization imparted soluble polymers in high yield, except for the monomers bearing cyano groups, which generally gave insoluble polymers. Infrared and NMR spectroscopic investigation of the cationically obtained soluble polymers and comparative investigation by cationic polymerization of model compounds indicated that polymerization of the monomers proceeds through the vinyl double bond without affecting the photosensitive unsaturated bond. Thus, linear photocrosslinkable polymers with an intact photoreactive group may be produced by cationic polymerization. In general, these polymers have uniform structure and modifiable physical properties depending on the monomer used. The polymer thus obtained from β-vinyloxyethyl cinnamate has been shown to have excellent properties for use as a photo-resist.     

Dynamic mechanical properties of epoxy resin/epoxidized rubber blends: Effect of phase separated rubber

The dynamic mechanical properties of blends of diglycidyl ether of bisphenol-A-based epoxy resin and internally epoxidized polybutadiene rubber have been studied. It is shown that the influence of the composition of the continuous phase and of the dispersed phase can be studied not only from the variations of the glass transition temperature but also from the changes in the apparent enthalpy of activation associated with this transition. As the initial rubber content increases, the composition of the dispersed phase remains practically constant while more rubber is able to dissolve in the continuous phase. Analysis of the rubbery plateau region reveals that the shear modulus of the blends is not much affected by the presence of dissolved rubber in the continuous phase but strongly depends on the volume fraction of dispersed phase. This volume fraction can be obtained from the relative drop in shear modulus after modeling the results with the Kerner equation. The results compares well with independent measurements by scanning electron microscopy. © 1994 John Wiley & Sons, Inc.     

Effect of introducing a cationic system into a thiol‐ene photopolymerizable formulation

Hybrid materials derived from a thiol‐ene and cationic polymerization were obtained from concomitant polymerization. The hybrid materials were cured by both photopolymerization and thermally induced polymerization. The kinetics of the photopolymerization were measured using time resolved‐IR and optical pyrometry. The nucleophilic character of the polysulfide obtained initially in the thiol‐ene polymerization inhibited the development of the cationic photoinitiated polymerization of epoxy monomers. Besides, the epoxide groups underwent a proton catalyzed addition reaction with the thiols to form new sulfides groups in the reaction mixture. It is proposed that the formed sulfides can terminate the growing polyether chains forming dormant species like trialkylsulfonium salts. These salts promote the thermal polymerization of the epoxy monomer in a post treatment, producing hard and transparent materials. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4829–4843, 2007     

Studies on suspension and emulsion. XXXV. Effect of epoxy groups at the surface layer of ethyl acrylate–glycidyl methacrylate copolymer emulsion particles on its crosslinking reactivity

The effect of epoxy groups at the surface layer of ethyl acrylate–glycidyl methacrylate copolymer (1) emulsion particles on its crosslinking reactivity has been investigated. For this purpose two series of I emulsions were prepared. In the Y series, of which emulsion particles have epoxy groups at the surface layer, the epoxy content in the polymerization recipe was varied. For preparing the X series, of which emulsion particles have few epoxy groups at the surface layer, the high epoxy content of a given emulsion was reduced by various degrees of cleavage reaction with HCl–CaCl₂. In emulsion blend films with amine-group-containing copolymer (II) emulsion, where the crosslinking reaction was expected to proceed only at the interfacial layer of I and II emulsion particles, the Y series, compared to the X series at the equal overall epoxy content in particles, showed less swelling and higher gel fraction in dioxane, less swelling in water, and higher tensile strength and modulus. On the other hand, this difference was not observed in the next two crosslinked films in which crosslinking was expected to be homogeneous. First, blends of I and II, which were isolated from the corresponding emulsions discussed above, were cast from dioxane solutions. Second, I emulsions were cast with BF₃ ether complex which was expected to penetrate into the particles. It is concluded that the response of I emulsion cleaving the epoxy groups at the surface layer of particles to subsequent interfacial crosslinking is obviously reduced. However, even such an emulsion can be crosslinked to an extent similar to that of an uncleaved emulsion with similar overall epoxy content, if the crosslinking reaction is conducted so as to give an homogeneous effect.     

Modification of natural rubber: A study by H NMR to assess the degree of graftization of polyDMAEMA or polyMMA onto rubber particles under latex form in the presence of a redox couple initiator

On the basis of the proposal that cumene hydroperoxide (CHP) in the presence of the base tetraethylenepentamine (TEPA) can form radicals by the abstraction reaction over addition to allylic double bonds, the efficiency of grafting monomers of methyl methacrylate (MMA) and dimethylaminoethylmethacrylate (DMAEMA) on to natural rubber (NR) has been studied. Seeded emulsion polymerization was used to graft such monomers. Different concentrations of each monomer have been examined. The effects of the concentrations of the monomers were evaluated by ¹H NMR spectroscopy and Transmission Electron Microscopy (TEM). There is good evidence for the formation of graft copolymers of modified NR under the core-shell morphology as well as satisfactory efficiency of grafting in the presence of high concentrations of both monomers. At lower concentrations the grafting were not significant. The images of the morphology was obtained by Transmission Electron Microscopy after the preparation of the samples by cryo-sectioning and chemical fixation techniques.     

Vinyl Polymerization. 401. Polymerization of Vinyl Monomer Initiated with Poly-2-hydroxyethylmethacrylate

The polymerization of vinyl monomer initiated with poly-2-hydroxyethylmethacrylate (PHEMA) in water was carried out at 85°C. Cu(II) ion was not necessary for this polymerization. Methacrylate monomers were polymerized, while styrene and acrylonitrile were not. The polymerization was found to proceed through a radical mechanism in the interior of PHEMA which was swelled in water. The grafting efficiency of MMA polymer obtained was about 90%. The overall activation energy was estimated to be 32.9 kJ/mol.     

Photoinitiated curing of mono‐ and bifunctional epoxides by combination of active chain end and activated monomer cationic polymerization methods

Photoinitiated cationic polymerization of mono‐ and bifunctional epoxy monomers, namely cyclohexeneoxide (CHO), 4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexanecarboxylate (EEC), respectively by using sulphonium salts in the presence of hydroxylbutyl vinyl ether (HBVE) was studied. The real‐time FTIR spectroscopic, gel content determination, and thermal characterization studies revealed that both hydroxyl and vinyl ether functionalities of HBVE take part in the polymerization. During the polymerization, HBVE has the ability to react via both active chain end (ACE) and activated monomer mechanisms through its hydroxyl and vinyl ether functionalities, respectively. Thus, more efficient curing was observed with the addition of HBVE into EEC‐containing formulations. It was also demonstrated that HBVE is effective in facilitating the photoinduced crosslinking of monofunctional epoxy monomer, CHO in the absence of a conventional crosslinker. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4914–4920, 2007     

Effect of CTBN rubber inclusions on the curing kinetic of DGEBA-DGEBF epoxy resin

The curing kinetics of an epoxy resin matrix, based on diglycil ether of bisphenol A and F (DGEBA-DGEBF), associated with an anhydride hardener, at different carboxyl-terminated copolymer of butadiene and acrylonitrile liquid rubber (CTBN) concentration (0-10 phr) are studied using a differential scanning calorimetry (DSC) and a stress-controlled rheometer in isothermal and dynamic conditions. The aim of this work is to correlate the presence of the rubber phase with the transition phenomena that occur during the curing process. The CTBN rubber induces a catalytic effect on the polymerization of the pure resin clearly observed by a significant enhancement of the curing rate. Calorimetric and rheological analysis also evidences that gelation and vitrification times take place not punctually but in a wide range of time. Rheological data show that the presence of rubbery phase induces a higher rate of gel formation during the early stages of the reactions, confirming the calorimetric results. Finally the results are compared with theoretical models evidencing a good fitting between experimental and predictive data.     

Well‐controlled 3D skeletal epoxy‐based monoliths obtained by polymerization induced phase separation

We recently presented a short communication on the preparation of epoxy‐based monoliths possessing highly ordered structures by polymerization induced phase separation based on the spinodal decomposition. In this article, we describe in detail on reaction mechanisms and structural properties of the epoxy‐based monoliths with well‐controlled macropores in the micrometer range. We prepared epoxy‐based monoliths based on diglycidyl ether of bisphenol A, bis(4‐aminocyclohexyl)methane, and polyethylene glycol with a bicontinuous structure by in situ step‐growth polymerization. Different morphology of epoxy‐based monoliths could be obtained by changing formulation of monomers and porogenic solvents. Characterizations of their morphologies were performed using scanning electron microscopy, mercury intrusion porosimetry, small angle X‐ray scattering, and gas adsorption measurement (BET method). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3272–3281, 2008