STUDY ON THE MISCIBILITY OF DYNAMICALLY VULCANIZED EPDM/PP BLEND BY POSITRON ANNIHILATION SPECTROSCOPY*

Positron annihilation spectroscopy (PAS) was utilized to investigate the relationship between the free-volume holeproperties and miscibility of dynamically vulcanized EPDM/PP blend. The results showed that the noncrystalline region ofPP and EPDM in the blend was partially miscible and the miscibility of the blend became worse when the weight percent ofEPDM was <50%. This was also demonstrated by DMTA and mechanical properties of the blends with variouscompositions.     

Shear-induced crystallization in phase-separated blends of isotactic polypropylene with ethylene-propylene-diene terpolymer

The compatibility between isotactic polypropylene(i PP) and ethylene-propylene-diene terpolymer(EPDM) in the blends was studied. SAXS analysis indicates that i PP and EPDM phases in the binary blend are incompatible. Isothermal crystallization behaviors of i PP in phase-separated i PP/EPDM were studied by in situ POM equipped with a Linkam shear hot stage. It was found that typical spherulites of i PP were formed both in neat i PP and in i PP/EPDM blends. The radial growth rate(d R/dt) of spherulites of i PP in the blend was not influenced by EPDM phases. Further investigations on isothermal crystallization of i PP in i PP/EPDM after shear with a fixed shear time showed that the crystallization rate of i PP in the blends increased with increasing shear rates, whereas, the crystallization rate was much lower than that of neat i PP. WAXD results showed that ?-crystal i PP was formed in neat i PP as well as in i PP/EPDM blends after shearing and the percentage of ?-crystal bore a relationship to the applied shear rate. The presence of EPDM resulted in lower percentage of ?-crystal in the blends than that in neat i PP under the same constant shear conditions. SAXS experiments revealed that shear flow could induce formation of oriented lamellae in i PP and i PP in the blends, and the presence of EPDM led to a reduced fraction of oriented lamellae.     

Three‐Dimensional Structure of Olefinic Thermoplastic Elastomer Blends Using Electron Tomography

Summary: The present communication reports the first use of electron tomography in reconstructing the three‐dimensional morphology in thermoplastic elastomer blends. The blends investigated were dynamically vulcanized blends of ethylene‐propylene‐diene (EPDM) rubber/poly(propylene)/oil and polystyrene‐block‐(ethylene‐co‐butylene)‐block‐polystyrene (SEBS)/poly(propylene)/oil. An easy identification of blend morphology could be carried out at blend compositions, where conventional transmission electron microscopic imaging gives misleading information. This technique gives a higher resolution than any other microscopic technique, and is applicable to blends with dispersed as well as co‐continuous morphologies.

Example of a tomographic model of partially co‐continuous SEBS phases in a SEBS/PP/oil thermoplastic blend. Only the contours of the SEBS phase are shown.     

iPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为

 用DSC、¹³C-NMR、SEM和WAXD等方法研究了IPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为。实验结果表明,EPDM与PE组分的相容性优于与PP组分的相容性,多数EPDM分子链段能够分布在PE组分中;EPDM含量为15％时,共混物相容性最好,SEM照片呈现晶体微区的互连或网络状结构;随EPDM含量增加,总结晶度X_c减小,其中PE组分结晶度X_cE有较大幅度地降低,PP组分结晶度X_cp基本没有变化,这可以根据EPDM和PE、PP之间相容性的差异以及PE、PP两组分在冷却过程中不同的结晶行为来解释。     

Polypropylene Crystallization in an Ethylene-propylene-diene Rubber Matrix

The effect of the incorporation of an amorphous immiscible polymer (ethylene-propylene-diene- terpolymer) on the PP crystallization kinetics and thermodynamics is investigated by thermal analysis. The results of the investigation have shown that EPDM acts as a nucleant agent. A marked decrease of the half time of PP crystallization, τ_1/2 , as well as a sensible increase of the overall crystallization rate, K _n , has been observed in the presence of EPDM. Moreover, at any crystallization temperature, a minimum of τ_1/2 , is obtained at 25% EPDM content in the blend. The Avrami model has been successfully applied to describe the crystallization kinetics of the blend. The kinetic curves obtained under non-isothermal conditions confirm the results obtained under isothermal conditions and demonstrate the nucleant action of the EPDM phase on the PP crystallization. This revised version was published online in July 2006 with corrections to the Cover Date.     

Morphology development and phase inversion during dynamic vulcanisation of EPDM/PP blends

Morphology development and phase inversion were investigated during dynamic vulcanisation of ethylene–propylene–diene terpolymer (EPDM)/polypropylene (PP) blends. The effects of viscosity ratio and cross-linking reactions were also addressed. EPDM/PP blends were dynamically vulcanised in a Haake batch mixer using resole and SnCl₂ as cross-linking agents. The morphology development and cross-linking degree with reaction time were followed by morphology analysis (SEM and TEM) and measurement of EPDM gel content, respectively. For the same reaction time, it was found that the EPDM gel content decreased when the low-molecular-weight EPDM was used. As a result, the morphological development was delayed and the phase-inversion point was shifted to higher reaction times, allowing us to monitor morphological development during a thermoplastic vulcanisate (TPV) preparation. Using the low-molecular-weight EPDM and increasing the PP viscosity accelerated the morphological development, shifting phase-inversion to lower reaction times. While blend composition influenced final TPV morphology, it had a minor effect on the mechanism of morphological development. A correlation between cross-linking degree and morphology development was established. The results obtained allowed to propose a mechanism of morphology development during dynamic vulcanisation of the EPDM/PP blends, including phase inversion.     

Effect of Phosphorus-Nitrogen Intumescent Flame Retardant on Structure and Properties of Poly(propylene)

Summary : Phosphorus-nitrogen intumescent product (R₂₀₀₀) was filled into polypropylene (PP) as a flame retardant. The neat PP and flame-retarded PP blends were studied for their structural and mechanical properties after verification of the flame retardancy character of blends. In this paper, the influence of incorporation of different amount (5%, 10%, 15%, 20%, and 25%) of R₂₀₀₀ was studied. The flame retardancy is evaluated by limiting oxygen index (LOI) value, which is enhanced from 17.5 for pure PP to 22.7 for the blend comprising 15% intumescent product, phosphorus-nitrogen based (R₂₀₀₀). The thermal degradation behaviour of the PP/R₂₀₀₀ blends was investigated using thermogravimetric analysis (TGA) under nitrogen (N₂) and oxygen (O₂) atmospheres. The influence of the R₂₀₀₀ on the PP crystallization was examined by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). Further, the mechanical properties of the materials were studied by dynamic mechanical analysis (DMA). The incorporation of the flame retardant had no effect on the crystallization of the neat polymer and the mechanical properties of the materials remained unaffected.     

Small-angle neutron scattering of polymer blends of polyvinylmethylether at dilute concentration in deuterated polystyrene

Small-angle neutron scattering was used to measure the radius of gyration and thermodynamics of blends of poly(vinylmethylether) (PVME) at dilute concentration in deuterated polystyrene (PSD). The data were analyzed using the Zimm equation and the random phase approximation theory. For PVME with a weight-average molecular weight of 38,400 the value of the radius of gyration, R_g, was found to be 47 Å in the limit of the concentration of PVME extrapolated to zero. Analysis of the temperature dependence of the Flory interaction parameter, χ/v₀, indicates that phase separation should occur at approximately 300°C for a sample with ϕ_PVME ≅ 9%. No significant temperature dependence of R_g was found over the experimental range studied. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 1–9, 1998     

Brittle–ductile transition of polypropylene/ethylene–propylene–diene monomer blends induced by size,temperature, and time

To study the brittle–ductile transition (BDT) of polypropylene (PP)/ethylene–propylene–diene monomer (EPDM) blends induced by size, temperature, and time, the toughness of the PP/EPDM blends was investigated over wide ranges of EPDM content, temperature, and strain rate. The toughness of the blends was determined from the tensile fracture energy of the side‐edge notched samples. The concept of interparticle distance (ID) was introduced into this study to probe the size effect on the BDT of PP/EPDM blends, whereas the effect of time corresponded to that of strain rate. The BDT induced by size, temperature, and time was observed in the fracture energy versus ID, temperature, and strain rate. The critical BDT temperatures for various EPDM contents at different initial strain rates were obtained from these transitions. The critical interparticle distance (ID_c) increased nonlinearly with increasing temperature, and when the initial strain rate was lower, the ID_c was larger. Moreover, the variation of the reciprocal of the initial strain rate with the reciprocal of temperature followed different straight lines for various EPDM contents. These straight lines were with the same slope. Furthermore, a diagram at critical BDT points in three dimensions (ID, T, and initial strain rate) was given for the PP/EPDM blends. The brittle and ductile zones are clearly shown in this diagram. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1433–1440, 2004     

Structure and mechanical properties controlling of elastomer modified polypropylene by compounded β/α nucleating agents

Previous work showed that there was a synergistic effect of nucleating agent (NA) and elastomer in improving the fracture resistance of isotactic polypropylene (PP), relating to the formation of large amounts of β‐PP (β‐NA nucleated system) or the decrease of the spherulites diameters of α‐PP (α‐NA nucleated system). To find the direct relation between the synergistic efficiency of NA/elastomer and the microstructures of the materials, in this work, the ethylene‐propylene‐diene terpolymer (EPDM) modified PP blends with compounded NAs (β/α) were adopted and the changes of the microstructure and mechanical properties were investigated comparatively. The results showed that, with the adjustment of the mass fraction of compounded NAs, the microstructures of PP matrix including supermolecular structure and the relative fraction of β‐PP (K_β) change accordingly. Specifically, the K_β of β‐PP was successfully adjusted in the wide range of 0–78.9%. Consequently, the stiffness and the fracture resistance of the PP/EPDM blends were easily controlled in different degrees. It is believed that this work could provide a guide map for the design and preparation of certain polymer blends satisfying certain requirement. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

A free-volume study on the phase modifications brought out by e-beam and microwave irradiations in PP/NBR and PVC/SAN blends

Partially miscible blends of PP/NBR and PVC/SAN with different compositions have been prepared by solvent casting and characterized by positron annihilation lifetime and differential scanning calorimetry. Phase modification in these systems has been brought about using e-beam and microwave irradiations. These changes have been studied through free-volume monitoring. The changes in free-volume parameters on e-beam and microwave irradiations on the two systems clearly show improved interaction between the blend constituents as a result of cross-linking through hydrogen bond formation. However, the free-volume data do not indicate whether the improvement in miscibility is due to changes at the interface or in the constituents of the blend. We have extended free-volume data to evaluate the hydrodynamic interaction parameter α, which is the measure of excess friction at the interface of the blend. Hydrodynamic interaction parameter shows that e-beam is a better interface stabilizer if the blends contain no polar group/groups and microwave irradiation is a better route to stabilize the interface in the case where the blend contains a polar group.     

Reactive melt blends of thermoplastic polyolefins,MAH‐g‐PP and nylon 6

Reactive melt blends of an ethylene‐propylene‐diene terpolymer (EPDM) based thermoplastic elastomer (TPE), maleic anhydride grafted polypropylene (MAH‐g‐PP), and nylon 6 were prepared in a single screw extruder and evaluated in terms of morphological, rheological, thermal, dynamic mechanical, and mechanical properties of the blends. It was found that MAH‐g‐PP‐co‐nylon 6 copolymers were in situ formed and acted as effective compatibilizers for polypropylene (PP) and nylon 6. Phase separation of PP and EPDM in TPE increased with the addition and increasing amount of MAH‐g‐PP and nylon 6, leading to decreased glass transition temperature (T_g) of TPE and increased crystalline melting temperature (T_m) of PP. Copyright © 2004 John Wiley & Sons, Ltd.     

Compounding,mechanical and morphological properties of carbon-black-filled natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) blends

Blends of natural rubber/virgin ethylene-propylene-diene-monomer (NR/EPDM) and natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) were prepared. A fixed amount of carbon black (30 phr) was also incorporated. The effect of the blend ratio (90/10, 80/20, 70/30, 60/40 and 50/50 (phr/phr)) on the compounding, mechanical and morphological properties of carbon-black-filled NR/EPDM and NR/R-EPDM blends was studied. The results indicated that both the carbon-black-filled NR/EPDM and NR/R-EPDM blends exhibited a decrease in tensile strength and elongation at break for increasing weight ratio of EPDM or R-EPDM. The maximum torque (S′M_H), minimum torque (S′M_L), torque difference (S′M_H?M_L), scorch time (ts₂) and cure time (tc₉₀) of carbon-black-filled NR/EPDM or NR/R-EPDM blends increased with increasing weight ratio of virgin EPDM or R-EPDM in the blend. SEM micrographs proved that, for low weight ratios of virgin EPDM or R-EPDM, the blends exhibited high surface roughness and matrix tearing lines. The blends also showed a reduction in crack path with increasing virgin EPDM or R-EPDM content over 30 phr. This reduction in crack path could lead to less resistance to crack propagation and, therefore, low tensile strength.     

Monte Carlo simulation of phase separations of block copolymers and of corresponding blends

The Monte Carlo method has been used to simulate the phase separations of block copolymers and of corresponding blends with very high concentration (sum of volume fractions of blocks A and B: ϕ_A + ϕ_B = 0,9545). Our main findings are as follows: (1) The mixing is nonrandom even in the athermal limit. (2) The nonselective good solvent molecules (ϕ_V = 0,0455) are mostly located at the interface between A- and B-rich phases, thus, it is not true that solvent and monomeric units will remain mixed at all temperatures. (3) Even for the same microscopic A-B interaction energy, ε, and at the same temperature, the Flory-Huggins parameter χ of block copolymers is always higher than that of corresponding blends, and the χ values of block copolymers and corresponding blends have different ε-dependencies. (4) The critical values of χ both for block copolymer and corresponding blend are obtained and compared with the meanfield theoretical predictions. It is found that the ratio of χ_c (block)/χ_c (blend) is qualitatively compatible with the prediction of the Flory-Leibler theory.     

Radiation effects on SBR–EPDM blends: A correlation with blend morphology

The effect of γ radiation on the morphological and physical properties of Styrene–butadiene rubber (SBR) and Ethylene–propylene–diene monomer (EPDM) blends has been investigated. An attempt has been made to establish a correlation between various parameters like Gordon–Taylor parameter (k), hydrodynamic interaction parameter (Δ[η]_mix), chemical shift factor (b), Charlesby–Pinner parameter (p₀/q₀) and polymer–polymer interaction parameter (χ). The results showed a close dependence of mechanical and physical properties of irradiated blends on these parameters. The probability of spur overlap has been found to increase with the increase in EPDM content in the blends, which in turn results in significant improvement in the mechanical properties of the irradiated SBR–EPDM blends with higher EPDM fraction. The efficiency of four multifunctional acrylates as crosslinking aid for the radiation‐induced vulcanization of SBR–EPDM blend was also studied. The results established lower efficiency of methacrylates over acrylates in the process and indicated that among the crosslinking agents studied trimethylolpropane triacrylate is the most efficient one. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1676–1689, 2006     

iPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为

用DSC、~(13)C-NMR、SEM和WAXD等方法研究了IPP/HDPE/EPDM三元共混体系的组分分布、相容性和结晶行为。实验结果表明,EPDM与PE组分的相容性优于与PP组分的相容性,多数EPDM分子链段能够分布在PE组分中;EPDM含量为15％时,共混物相容性最好,SEM照片呈现晶体微区的互连或网络状结构;随EPDM含量增加,总结晶度X_c减小,其中PE组分结晶度X_(cE)有较大幅度地降低,PP组分结晶度X_(cp)基本没有变化,这可以根据EPDM和PE、PP之间相容性的差异以及PE、PP两组分在冷却过程中不同的结晶行为来解释。     

Influence of extender oil composition on flowing property,thermal stability,and morphology of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer/polypropylene/oil blends

In this study, a series of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer (SEBS)/polypropylene (PP)/oil blends with different kinds of oil composition was developed through melt blending. The effect of oil with different composition and properties on its phase equilibrium and “redistribution” in multiphasic SEBS elastomer was systematically studied for the first time. Moreover, an integral influencing mechanism of oil composition on the structure and properties of SEBS/PP/oil blends was also put forward. The mineral oil was mainly distributed in ethylene/butylene (EB)/PP phase, which greatly enhanced the processing flowability of SEBS/PP/oil blends. With increasing oil C_N content, a redistribution of oil appeared and excess naphthenic oil (NO) entered the interphase of soft and hard phases. The dynamic mechanical thermal analysis (DMTA) analysis indicated that the polystyrene (PS) phase was plasticized, which also helped to improve the processing fluidity of blends. However, the plasticizing of physical cross‐linking point PS resulted in a decrease in mechanical strength and thermal stability. Small‐angle X‐ray scattering (SAXS) and transmission electron microscope (TEM) results showed that PS phase (45 nm to 55 nm) cylindrically distributed in EB/PP/oil matrix, the excess NO in the interphase enlarged the distance between PS phase and widen the escape channel for oil migration. At over 45% oil C_N content, the electron density difference between soft and hard phases reduced to the minimum, same as T_gPS, indicating a deeper plasticizing effect. The PS phase swelled and exhibited elastic behavior; thus, the force could be uniformly transferred between two phases. Importantly, a recover in strength and thermal stability was observed in O‐5 blend. This work significantly filled the gap of studies in oil‐extended thermoplastic elastomers (TPEs), exhibiting great theoretical guiding significance and application value.     

Mechanical and Rheological Behavior of Unvulcanized and Dynamically Vulcanized i-PP/EPDM Blends

The mechanical and rheological behavior of dynamically vulcanized PP/EPDM blends is examined and compared with those of unvulcanized blends. The effect of blend ratio and dynamic vulcanization of EPDM rubber on tensile properties and flow are investigated. The mechanical properties of the blends are strongly influenced by the blend ratio. With the increasing of EPDM content the value of yield stress in a solid state decreases with the elastomer volume fractions less than 0.45 for the unvulcanized blends. For the dynamically vulcanized blends the interval of EPDM content, at which the yield peak is seen, is rather limited below 0.25 elastomer volume fractions. It is shown that dynamic vulcanization changes the deformational behavior of PP/EPDM blends. The rheological properties of dynamically vulcanized blends depending on the ratio of the components may be similar to the properties of polymer composites containing the highly disperse structuring filler. The distinction between the rheological behavior of unvulcanized and dynamically vulcanized blends is related to differences of their structures and viscoelastic characteristics of unvulcanized and vulcanized EPDM phase.     

Preparation of microcellular polypropylene/polystyrene blend foams with tunable cell structure

By using supercritical carbon dioxide (sc‐CO₂) as the physical foaming agent, microcellular foaming was carried out in a batch process from a wide range of immiscible polypropylene/polystyrene (PP/PS) blends with 10–70 wt% PS. The blends were prepared via melt processing in a twin‐screw extruder. The cell structure, cell size, and cell density of foamed PP/PS blends were investigated and explained by combining the blend phase morphology and morphological parameters with the foaming principle. It was demonstrated that all PP/PS blends exhibit much dramatically improved foamability than the PP, and significantly decreased cell size and obviously increased cell density than the PS. Moreover, the cell structure can be tunable via changing the blend composition. Foamed PP/PS blends with up to 30 wt% PS exhibit a closed‐cell structure. Among them, foamed PP/PS 90:10 and 80:20 blends have very small mean cell diameter (0.4 and 0.7 µm) and high cell density (8.3 × 10¹¹ and 6.4 × 10¹¹ cells/cm³). Both of blends exhibit nonuniform cell structure, in which most of small cells spread as “a string of beads.” Foamed PP/PS 70:30 blend shows the most uniform cell structure. Increase in the PS content to 50 wt% and especially 70 wt% transforms it to an irregular open‐cell structure. The cell structure of foamed PP/PS blends is strongly related to the blend phase morphology and the solubility of CO₂ in PP more than that in PS, which makes the PP serve as a CO₂ reservoir. Copyright © 2009 John Wiley & Sons, Ltd.     

Morphology development in thermoplastic vulcanizates (TPV): Dispersion mechanisms of a pre-crosslinked EPDM phase

The fragmentation and dispersion in molten polypropylene (PP) of several pre-crosslinked and plasticized ethylene–propylene–diene terpolymer (EPDM) networks was studied. Thus, the morphologies and mechanical properties of PP/EPDM blends having similar compositions but made from either un-crosslinked, pre-crosslinked or dynamic-crosslinked EPDMs were compared. The results first highlight the importance of the gel fraction of the pre-crosslinked EPDMs, as well as the impact of the thermoplastic matrix proportion on the quality of the dispersion of such networks. As a result, pre-crosslinked EPDM having a gel fraction below g_EPDM = 0.7 can be finely and homogeneously fragmented and dispersed in presence of PP. It can be then admitted a collision–coalescence–separation type erosion mechanism of the EPDM domains. Nevertheless, contrarily to some theoretical model expectations, a partial fragmentation of the chemical networks was always observed even at very high crosslink density (g_EPDM > 0.7). Finally, the blends crosslinked under shearing (dynamic-crosslinked) showed a clear mechanical property synergy due to their fine and homogeneous morphology coupled with the full crosslinking of the elastomer. In the end, these results brought significant information on TPV morphology stabilization and their related mechanical properties.