A bi-criteria two-machine flowshop scheduling problem with a learning effect

This paper addresses a bi-criteria two-machine flowshop scheduling problem when the learning effect is present. The objective is to find a sequence that minimizes a weighted sum of the total completion time and the maximum tardiness. In this article, a branch-and-bound method, incorporating several dominance properties and a lower bound, is presented to search for the exact solution for small job-size problems. In addition, two heuristic algorithms are proposed to overcome the inefficiency of the branch-and-bound algorithm for large job-size problems. Finally, computational results for this problem are provided to evaluate the performance of the proposed algorithms.     

Johnson’s rule,composite jobs and the relocation problem

Two-machine flowshop scheduling to minimize makespan is one of the most well-known classical scheduling problems. Johnson’s rule for solving this problem has been widely cited in the literature. We introduce in this paper the concept of composite job, which is an artificially constructed job with processing times such that it will incur the same amount of idle time on the second machine as that incurred by a chain of jobs in a given processing sequence. This concept due to Kurisu first appeared in 1976 to deal with the two-machine flowshop scheduling problem involving precedence constraints among the jobs. We show that this concept can be applied to reduce the computational time to solve some related scheduling problems. We also establish a link between solving the two-machine flowshop makespan minimization problem using Johnson’s rule and the relocation problem introduced by Kaplan. We present an intuitive interpretation of Johnson’s rule in the context of the relocation problem.     

A branch-and-bound algorithm for a two-machine flowshop scheduling problem with limited waiting time constraints

In this paper, we consider a two-machine flowshop scheduling problem in which the waiting time of each job between the two machines cannot be greater than a certain time period. For the problem with the objective of minimizing makespan, we identify several dominance properties of the problem and develop a branch-and-bound (B&B) algorithm using the dominance properties. Computational tests are performed on randomly generated test problems for evaluation of performance of the B&B algorithm, and results show that the algorithm can solve problems with up to 150 jobs in a reasonable amount of CPU time.     

Minimizing makespan on a two-machine re-entrant flowshop

This paper focuses on a two-machine re-entrant flowshop scheduling problem with the objective of minimizing makespan. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. We develop dominance properties, lower bounds and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 200 jobs in a reasonable amount of CPU time.     

A combined branch-and-bound and genetic algorithm based approach for a flowshop scheduling problem

In this paper, we study the application of a meta-heuristic to a two-machine flowshop scheduling problem. The meta-heuristic uses a branch-and-bound procedure to generate some information, which in turn is used to guide a genetic algorithm's search for optimal and near-optimal solutions. The criteria considered are makespan and average job flowtime. The problem has applications in flowshop environments where management is interested in reducing turn-around and job idle times simultaneously. We develop the combined branch-and-bound and genetic algorithm based procedure and two modified versions of it. Their performance is compared with that of three algorithms: pure branch-and-bound, pure genetic algorithm, and a heuristic. The results indicate that the combined approach and its modified versions are better than either of the pure strategies as well as the heuristic algorithm.     

Two-machine flowshop scheduling problems involving a batching machine with transportation or deterioration consideration

This paper considers two scheduling problems for a two-machine flowshop where a single machine is followed by a batching machine. The first problem is that there is a transporter to carry the jobs between machines. The second problem is that there are deteriorating jobs to be processed on the single machine. For the first problem with minimizing the makespan, we formulate it as a mixed integer programming model and then prove that it is strongly NP-hard. A heuristic algorithm is proposed for solving this problem and its worst case performance is analyzed. The computational experiments are carried out and the numerical results show that the heuristic algorithm is effective. For the second problem, we derive the optimal algorithms with polynomial time for minimizing the makespan, the total completion time and the maximum lateness, respectively.     

二机器流水作业排序问题全部最优解的结构

排序问题F2||Cmax,Johnson条件只是最优解的充分条件，不是必要的．本文绘出一个充分必要条件，由此得到生成全部最优解的算法．主要理论是基于一种序论方法．     

Two-Stage Production Scheduling with Separated Set-up Times and Stochastic Breakdowns

The problem of scheduling a two-machine flowshop, where set-up times are considered as separate from processing times and machines suffer random breakdowns, is addressed with respect to the makespan objective. A dominance relation for minimizing makespan with probability 1 is established. Furthermore, it is shown that Yoshida and Hitomi's algorithm for the deterministic problem stochastically minimizes makespan when random breakdowns are present.     

Scheduling of a Two-machine Flowshop with Processing Time Linearly Dependent on Job Waiting-time

This paper deals with the problem of finding the minimum finish-time schedule in a two-machine flowshop, where the processing times of jobs are linearly dependent on the job waiting-times. The problem is shown to be NP-hard. A heuristic algorithm is presented, and the worst-case bounds are derived for the different variations of the algorithm.     

Scheduling under a Non-renewable Resource Constraint

This paper examines a single-machine, non-renewable-resource-constrained scheduling problem where jobs have arbitrary processing times and resource requirements. Unit supply of a resource is assumed at each time period. Performance criterion is makespan. It is proved that this problem is identical to the two-machine flowshop problem, enabling the use of Johnson's algorithm. Immediate extensions of this result are presented.     

Minimizing total tardiness on a two-machine re-entrant flowshop

We present a branch and bound algorithm for a two-machine re-entrant flowshop scheduling problem with the objective of minimizing total tardiness. In the re-entrant flowshop considered here, all jobs must be processed twice on each machine, that is, each job should be processed on machine 1, machine 2 and then machine 1 and machine 2. By regarding a job as a pair of sub-jobs, each of which represents a pass through the two machines, we develop dominance properties, a lower bound and heuristic algorithms for the problem, and use these to develop a branch and bound algorithm. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems and results are reported. Results of the experiments show that the suggested branch and bound algorithm can solve problems with up to 20 sub-jobs in a reasonable amount of CPU time, and the average percentage gap of the heuristic solutions is about 13%.     

A bicriteria flowshop scheduling with a learning effect

In many situations, a worker’s ability improves as a result of repeating the same or similar tasks; this phenomenon is known as the learning effect. In this paper the learning effect is considered in a two-machine flowshop. The objective is to find a sequence that minimizes a weighted sum of total completion time and makespan. Total completion time and makespan are widely used performance measures in scheduling literature. To solve this scheduling problem, an integer programming model with n² + 6n variables and 7n constraints where n is the number of jobs is formulated. Because of the lengthy computing time and high computing complexity of the integer programming model, the problem with up to 30 jobs can be solved. A heuristic algorithm and a tabu search based heuristic algorithm are presented to solve large size problems. Experimental results show that the proposed heuristic methods can solve this problem with up to 300 jobs rapidly. According to the best of our knowledge, no work exists on the bicriteria flowshop with a learning effect.     

Scheduling of a Two-machine Flowshop with Travel Time Between Machines

We consider the classical two-machine flowshop sequencing problem with the following additional constraint. When a job is completed on the first machine it must be transported to the second machine; a single transporter is available. A completed job on the first machine will block the machine if the transporter is in transit. A constructive algorithm to minimize makespan is presented in the paper.     

A two-machine flowshop scheduling problem with a truncated sum of processing-times-based learning function

Scheduling with learning effects has received continuing attention in the recent days. However, it can be found that the actual processing time of a given job drops to zero precipitously as the job has a big processing time or the number of jobs increases. Moreover, most researchers paid more attention to single-machine settings, and the flowshop settings then are relatively unexplored. Motivated by these observations, we consider a two-machine total completion time flowshop problem in which the actual job processing time is a function depending on the jobs that have already been processed and a control parameter. In this paper, we develop a branch-and-bound and a genetic heuristic-based algorithm for the problem. In addition, the experimental results of all proposed algorithms are also provided.     

A note on scheduling alternative operations in two-machine flowshops

In this note, we consider a class of problems for scheduling a set of jobs each of which consists of two consecutive operations. The jobs are to be processed in a two-machine flowshop in which either or both machines are versatile. A versatile machine can perform both operations of a job. The objective is to minimise the makespan. While the whole class of problems has been shown to be NP-complete, we provide a general pseudopolynomial dynamic programming scheme which solves the problems analytically. This also establishes that the problems are only NP-complete in the ordinary sense. The solution scheme can be modified to solve another class of similar two-machine flowshop scheduling problems.     

A new constructive heuristic for the flowshop scheduling problem

This paper presents a simple constructive heuristic (HFC) for the flowshop makespan problem which is capable of producing non-permutation schedules when it deems it appropriate. HFC determines the order of any two jobs in the final schedule based on their order in all two-machine problems embedded in the problem. Computational experiments indicate that HFC performs as well as NEH which is the currently best available constructive heuristic on problems where a permutation schedule is expected to be optimal. However, HFC outperforms NEH on problems where a non-permutation schedule may be optimal.     

Scheduling Parts in a Combined Production-transportation Work Cell

This paper is concerned with a combined production-transportation scheduling problem. The problem comprises a simple, two-machine, automated manufacturing cell, which either stands alone or is a subunit of a complete flexible manufacturing system. The cell consists of two machines in series with a dedicated part-handling device such as a crane or robotic arm for transferring parts from the first machine to the second. The loading of a new piece on the first machine and the ejection of a finished piece from the second machine are performed by dedicated automated mechanisms. The introduction of parts into the system is done n at a time, whereby the parts are reshuffled into a sequence that minimizes completion time. All processing and transfer times are considered deterministic—a reasonable assumption for a cell comprising a robotic transfer device and two CNC machining units. What complicates the problem is the assumption of a non-negligible time for the transfer device to return (empty) from the second machine to the first. The operation is a generalization of a two-machine flowshop problem, and is formulated as a specially structured, asymmetric travelling salesman problem. An approximate polynomial time 0(n log n) algorithm is proffered. The procedure incorporates a lower bound using the Gilmore–Gomory algorithm for the no-wait, two-machine flowshop problem.     

Average Cost Optimality for an Unreliable Two-Machine Flowshop with Limited Internal Buffer

We consider a production planning problem in a two-machine flowshop subject to breakdown and repair of machines and subject to nonnegativity and upper bound constraints on work-in-process. The objective is to choose machine production rates over time to minimize the long-run average inventory/backlog and production costs. For sufficiently large upper bound on the work-in-process, the problem is formulated as a stochastic dynamic program. We then establish a verification theorem and a partial characterization of the optimal control policy if it exists.     

No-wait flowshops with bicriteria of makespan and total completion time

We consider the m-machine no-wait flowshop scheduling problem with the objective of minimizing a weighted sum of makespan and total completion time. For the two-machine problem, we develop a dominance relation and embed it within a proposed branch-and-bound algorithm. For the m-machine problem, we propose a heuristic. Computational experiments show that the proposed heuristic outperforms the best existing multi-criteria heuristics and the best single criterion heuristics for makespan and total completion time. The efficiency of the dominance relation and branch-and-bound algorithm is also investigated and shown to be effective.     

Total Completion Time in a Two-machine Flowshop with Deteriorating Tasks

This paper deals with two-machine flowshop problems with deteriorating tasks, i.e. tasks whose processing times are a nondecreasing function that depend on the length of the waiting periods. We consider the so-called Restricted Problem. This problem can be defined as follows: for a given permutation of tasks, find an optimal placement on two machines so that the total completion time is minimized. We will show that the Restricted Problem is nontrivial. We give some properties for the optimal placement and we propose an optimal placement algorithm.