Novel siloxane‐carrying dithiol derived from 5‐membered cyclic dithiocarbonate and its curing reactions for coating application

A new efficient and straightforward method to convert amines into siloxane‐thiol hybrid molecules was developed. The method relies on the nucleophilic addition of amines to a cyclic dithiocarbonate having siloxane moiety (DTC‐Si), and the successive ring‐opening reaction of the dithiocarbonate moiety to give the corresponding acyclic thiourethane having a thiol moiety. Based on this method, amine‐terminated poly(propylene glycol) was successfully transformed into the corresponding polyether having thiol‐terminals and siloxane groups. In the presence of moisture, the alkoxysilyl moiety underwent condensation reaction to make the polyether cured into a transparent resin having solvent‐resistance. Addition of bisphenol A diglycidyl ether (Bis A‐DGE) to the curing process resulted in two simultaneous reactions, i.e., (1) condensation of siloxane part and (2) addition reaction of the thiol terminal and the epoxide group. When this curing process was carried out on a glass surface, the siloxane part reacted with silanol group on the surface, forming a coating layer having excellent mechanical toughness graded as maximum 7H by pencil toughness test (JIS‐K5400). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5119–5126, 2005     

Synthesis of reactive poly(norbornene): Ring‐opening metathesis polymerization of norbornene monomer bearing cyclic dithiocarbonate moiety

A norbornene monomer bearing cyclic dithiocarbonate moiety (NB‐DTC) was successfully synthesized from the corresponding precursor having epoxy moiety by its reaction with carbon disulfide. NB‐DTC underwent the ring‐opening metathesis polymerization (ROMP) catalyzed by a ruthenium carbene complex to give the corresponding poly(norbornene). The dithiocarbonate moiety incorporated into the side chain of the obtained poly(norbornene) reacted with amine to afford the corresponding thiourethane moiety with thiol group, which underwent oxidative S‐S coupling and/or addition reaction to the C‐C double bond in the main chain, leading to formation of a cross‐linked polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

A novel cyclic dithiocarbonate having siloxane moiety; Approach to curable siloxane oligomer

A novel 5‐membered cyclic dithiocarbonate (DTC) having a siloxane moiety, 5‐(3‐trimethoxysilylpropyloxymethyl)‐1,3‐oxathiolane‐2‐thione, was synthesized from the corresponding epoxide precursor by its cycloaddition with carbon disulfide. The siloxane group underwent condensation reaction by the treatment with water and a basic or acidic catalyst, to afford the corresponding oligomer having siloxane main chain and DTC pendant. The resulting oligomer was liquid and soluble in organic solvents such as THF and chloroform. Treatment of the oligomer with amines resulted in selective ring‐opening reaction of the DTC group, generating a thiol group, which underwent oxidative coupling reaction to make the oligomer successfully cured. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4422–4430, 2005     

Facile synthesis and crosslinking reaction of trifunctional five‐membered cyclic carbonate and dithiocarbonate

The trifunctional five‐membered cyclic carbonate 2 and dithiocarbonate 3 were successfully synthesized by the reaction of trifunctional epoxide 1 with carbon dioxide and carbon disulfide, respectively. The crosslinking reactions of 2 with p‐xylylenediamine or hexamethylenediamine were carried out in dimethyl sulfoxide at 100 °C for 48 h to produce the corresponding crosslinked poly(hydroxyurethane)s quantitatively. The crosslinking reactions of 3 with both p‐xylylenediamine and hexamethylenediamine, followed by acetylation of thiol moiety, produced the corresponding crosslinked poly(thioester–thiourethane)s quantitatively. The obtained crosslinked poly(hydroxyurethane)s were thermally more stable than the analogous crosslinked poly(thioester–thiourethane)s, probably because of less thermal stability of thiourethane moiety than hydroxyurethane moiety. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5983–5989, 2004     

Efficient accelerating effect of carbonyldiimidazole on epoxy‐dicyandiamide curing system

Carbonyldiimidazole (CDI) was inventively used as an accelerator for the curing reaction of diglycidyl ether of bisphenol A (DGEBA) with dicyandiamide (DICY) and a high acceleration more effective than imidazole in double usage was observed. This result implies the accelerating role of CDI in the curing process is complex and involved not only the release of imidazole. To detail the accelerating mechanism of CDI, a series of curing reactions was studied by differential scanning calorimetry (DSC), NMR, IR, and viscosity monitoring. The results suggested that the accelerating mechanism of CDI involves (1) acylation of DICY with CDI to give the corresponding adduct with enhanced solubility, (2) the consequent release of imidazole that can react with epoxide, and (3) abstraction of proton of DICY by the alkoxide moiety to give the corresponding DICY anion endowed with enhanced nucleophilicity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and crosslinking reaction of poly(thiourethane)s having a siloxane moiety in the side chain

Poly(thiourethane)s having a siloxane moiety in the side chain were synthesized with a 5‐membered cyclic dithiocarbonate (DTC) having a siloxane group as a building block. The synthetic pathway consisted of (1) an addition reaction of the DTC with diamines and (2) polyaddition reactions of the resulting dithiols with diisocyanates. The siloxane moiety in the polymer side chain underwent a self‐condensation reaction upon exposure to moisture, and this led to a successful crosslinking reaction of the poly(thiourethane). The crosslinking on a silicate surface was accompanied by condensation between the siloxane side chain of the polymer and the silanol group on the surface, giving the corresponding surface that was permanently coated with the crosslinked polymer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6492–6502, 2005     

Kinetics study of imidazole-cured epoxy-phenol resins

The reaction kinetics of diglycidyl ether of bisphenol A (DGEBA) cured with different concentrations of imidazole and bisphenol A (BPA) were investigated by using differential scanning calorimetry. Both dynamic and isothermal DSC were studied. Two initiation mechanisms were found to play roles in the curing reactions. One was based on adduct formation of epoxy groups with pyridine-type nitrogen and the other was based on ionic complexes of imidazole and BPA. The subsequent propagation was composed of three main reactions, viz. the epoxide/phenol reaction, the acid/base reaction, and the epoxide/R-O⁻ reaction. A generalized kinetics model was developed and used to predict the conversion of epoxide groups using a wide range of imidazole and BPA concentrations, and cure temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3233–3242, 1999     

Novel,environmentally friendly crosslinking system of an epoxy using an amino acid: Tryptophan‐cured diglycidyl ether of bisphenol A epoxy

Tryptophan, an amino acid, has been used as a novel, environmentally friendly curing agent instead of toxic curing agents to crosslink the diglycidyl ether of bisphenol A (DGEBA) epoxy resin. The curing reaction of tryptophan/DGEBA mixtures of different ratios and the effect of the imidazole catalyst on the reaction have been evaluated. The optimum reaction ratio of DGEBA to tryptophan has been determined to be 3:1 with 1 wt % catalyst, and the curing mechanism of the novel reaction system has been studied and elucidated. In situ Fourier transform infrared spectra indicate that with the extraction of a hydrogen from NH₃⁺ in zwitterions from tryptophan, the formed nucleophilic primary amine and carboxylate anions of the tryptophan can readily participate in the ring‐opening reaction with epoxy. The secondary amine, formed from the primary amine, can further participate in the ring‐opening reaction with epoxy and form the crosslinked network. The crosslinked structure exhibits a reasonably high glass‐transition temperature and thermal stability. A catalyst‐initiated chain reaction mechanism is proposed for the curing reaction of the epoxy with zwitterion amino acid hardeners. The replacement of toxic curing agents with this novel, environmentally friendly curing agent is an important step toward a next‐generation green electronics industry. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 181–190, 2007     

Acceleration of amine/epoxy reactions with N‐methyl secondary amines

Kinetic studies established that the monomethylation of a primary amine leads to significantly higher reaction rates with glycidyl ethers. The relative rates for approximately 25 amines were determined in an alcohol solvent under pseudo‐first‐order conditions (excess epoxy). The rates were referenced to aniline. For the aliphatic amines, reactivity consistently increased upon going from a primary amine to the corresponding N‐methyl secondary amine. This acceleration effect was not seen for aniline. The enhanced reactivity was also seen in curing systems, both with pure methylated amine curing agents and with complex mixtures obtained from the partial methylation of polyamines. Economically viable partially methylated amine curing agents were obtained by the reductive alkylation of commercial polyamines with formaldehyde and by the reaction of monomethylamine with 3‐(N‐methylamino)propionitrile in the presence of hydrogen and a hydrogenation catalyst. Although actual cure performance is based on a complex combination of several factors, the acceleration due to monomethylation could be a useful tool for enhancing amine/epoxy curing reactions. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 921–930, 2000     

Role of cyclic dithiocarbonate as a promoter in the reaction of epoxide and imine in the presence of water

It was demonstrated that the reaction of epoxide and imine as a latent initiator under highly humid conditions was accelerated by addition of 5‐phenoxymethyl‐1,3‐oxathiolane‐2‐thione ( 1 ). When 1 was added to a mixture of glycidyl phenyl ether and an imine, the reaction of the epoxide with an amine released from the imine became faster than was the case without 1 , that is, 1 worked as a promoter of the reaction. The curing rate and initial adhesive strength of epoxy resin increased compared with that without 1 . © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4276–4283, 2004     

Effect of introducing a cationic system into a thiol‐ene photopolymerizable formulation

Hybrid materials derived from a thiol‐ene and cationic polymerization were obtained from concomitant polymerization. The hybrid materials were cured by both photopolymerization and thermally induced polymerization. The kinetics of the photopolymerization were measured using time resolved‐IR and optical pyrometry. The nucleophilic character of the polysulfide obtained initially in the thiol‐ene polymerization inhibited the development of the cationic photoinitiated polymerization of epoxy monomers. Besides, the epoxide groups underwent a proton catalyzed addition reaction with the thiols to form new sulfides groups in the reaction mixture. It is proposed that the formed sulfides can terminate the growing polyether chains forming dormant species like trialkylsulfonium salts. These salts promote the thermal polymerization of the epoxy monomer in a post treatment, producing hard and transparent materials. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4829–4843, 2007     

Low dielectric thermoset. II. Synthesis and properties of novel 2,6‐dimethyl phenol–dipentene epoxy

A 2,6‐dimethyl phenol–dipentene adduct was synthesized from dipentene (DP) and 2,6‐dimethyl phenol, and then a 2,6‐dimethyl phenol–DP epoxy was synthesized from the reaction of the resultant 2,6‐dimethyl phenol–DP adduct and epichlorohydrin. The proposed structures were confirmed by Fourier transform infrared, elemental analysis, mass spectra, NMR spectra, and epoxy equivalent weight titration. The synthesized 2,6‐dimethyl phenol–DP adduct was cured with 4,4‐diamino diphenyl methane, phenol novolac, 4,4‐diamino diphenyl sulfone, and 4,4‐diamino diphenyl ether. The thermal properties of the cured epoxy resins were studied with differential scanning calorimetry, dynamic mechanical analysis, dielectric analysis, and thermogravimetric analysis. These data were compared with those for the bisphenol A epoxy system. The cured 2,6‐dimethyl phenol–DP epoxy exhibited a lower dielectric constant (ca. 3.1), a lower dissipation factor (ca. 0.065), a lower modulus, lower thermal stability (5% degradation temperature = 366–424 °C), and lower moisture absorption (1.21–2.18%) than the bisphenol A system but a higher glass‐transition temperature (ca. 173–222 °C) than that of bisphenol A system. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4084–4097, 2002     

Cationic copolymerization behavior of epoxide and 3‐isochromanone

Cationic copolymerization of n‐butyl glycidyl ether (BGE) and 3‐isochromanone (ICM) was investigated using trifluoromethanesulfonic acid (TfOH) as an initiator at 100 °C. In the copolymerization, the reactive site of ICM with the propagating cation was completely different from that in its homopolymerization: in the former, the propagating cation reacted with the carbonyl oxygen of ICM, while in the latter, the propagating cation reacted with the aromatic ring of ICM. In spite of the potential of ICM to undergo the homopolymerization, in the present copolymerization, ICM was consumed smoothly only in the presence of epoxide. As a result, the copolymerization proceeded in a statistic manner to afford the corresponding copolymer bearing ICM‐derived ester linkages distributed in the main chain. Cationic copolymerization of bisphenol A‐diglycidyl ether and ICM was also performed to synthesize the corresponding networked polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4213–4220     

Thiourethane‐based thiol‐ene high Tg networks: Preparation,thermal, mechanical,and physical properties

Thiourethane‐based thiol‐ene (TUTE) films were prepared from diisocyanates, tetrafunctional thiols and trienes. The incorporation of thiourethane linkages into the thiol‐ene networks results in TUTE films with high glass transition temperatures. Increases of T_g were achieved by aging at room temperature and annealing the UV cured films at 85 °C. The aged/annealed film with thiol prepared from isophorone diisocyanate and cured with a 10,080‐mJ/cm² radiant exposure had the highest DMA‐based glass transition temperature (108 °C) and a tan δ peak with a full width at half maximum (FWHM) of 22 °C, indicating a very uniform matrix structure. All of the initially prepared TUTE films exhibited good physical and mechanical properties based on pencil hardness, pendulum hardness, impact, and bending tests. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5103–5111, 2007     

Selective nucleophilic additions to poly(methacrylate)s containing isothiocyanate moieties in the side chains and their application in cross‐linking

Reactivity of isothiocynate moieties in the side chain of polymethacrylate with amine, alcohol, or thiol was investigated, and the reactions were applied to preparation of networked polymers. Isothiocyanate of polymer side chain rapidly reacted with amines without a catalyst, to give the corresponding thioureas. However, it did not react with alcohols or thiols under the same conditions. Using 1,8‐diazabicyclo[5.4.0]undec‐7‐ene (DBU) as a catalyst, addition of alcohols or thiols to the isothiocyanate proceeded smoothly. Addition of amines, alcohols, and thiols to isothiocyanates moiety contained in the side chain of polymethacrylate also proceeded readily with or without the catalyst, respectively, to effectively give the corresponding side chain modified polymers. Occurrence of these additions was confirmed by ¹H NMR and IR measurements. Glass transition temperatures and thermal decomposition temperatures of the obtained polymers were investigated by differential scanning calorimetry and thermogravimetric analysis. Networked polymers were easily prepared by addition of 1,6‐hexamethylenediamine or hexamethylene glycol to the polymethacrylate having isothiocyanato groups. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1832–1842     

Synthesis and characterization of an epoxy based thermoset containing a fluorinated thermoplastic

A novel fluorinated thermoplastic (FT) was synthesized from diglycidyl ether of bisphenol A (DGEBA), and 3‐(trifluoromethyl)aniline. FT was found to be miscible with DGEBA as shown by the existence of a single glass transition temperature (T_g) within the whole composition range. On the basis of several experimental techniques, it was found that upon heating etherification reaction takes place between FT and DGEBA. A DGEBA‐aromatic diamine (4,4′‐methylenebis(3‐chloro 2,6‐diethylaniline) formulation was modified with the FT. The influence of FT on the epoxy‐amine kinetics was investigated. Both structural parameters, gelation, and vitrification, were found to be affected by etherification reaction between epoxy and hydroxyls groups belonging to FT. The presence of ether linkages induced system stoichiometry modification. In addition, the curing conditions influence on FT migration towards the surface was studied on samples prepared with 20 wt % of modifier. SEM–EDX analysis confirmed that modified systems exhibits notable fluorine enrichment within the uppermost 200 μm. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2781–2792, 2007     

Cationic copolymerization of diglycidyl ether of bisphenol A with phthalide or 3,3′‐diphtalide catalyzed by lanthanide triflates

Mixtures of the diglycidylether of bisphenol A (DGEBA) and phthalide (PT) or 3,3′‐diphthalide (DPT) were cured using ytterbium or lanthanum triflate as catalyst. The curing was studied by differential scanning calorimetry (DSC) and Fourier transform infrared in attenuated‐total‐reflection mode (FTIR/ATR). FTIR/ATR was used to monitor the competitive reactive processes and quantify the evolution of the epoxide and lactone groups. The T_g of the crosslinked materials increased when the proportion of lactone in the curing mixture decreased. The kinetics was studied with DSC experiments and isoconversional procedures. The differences in the reactivity of the systems were related to the Lewis acidity of the lanthanide salt used as initiator. The increase in the proportion of lactone leads to an increase in the reaction rate. The shrinkage was determined from the densities before and after curing and its evolution was studied by thermomechanical analysis. The materials obtained were characterized by thermogravimetry and dynamic mechanical thermal analysis. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1711–1721, 2006     

Synthesis of bicyclic bis(γ‐butyrolactone) derivatives bearing sulfide moieties and their alternating copolymers with epoxide

A series of bicyclic bis(γ‐butyrolactone)s (BBL) bearing sulfide moiety 2 were readily synthesized from a precursor BBL bearing isopropenyl group 1. This efficient and versatile synthesis of 2 was achieved by a highly reliable radical addition reaction of thiols to the C‐C double bond in the isopropenyl group 2 underwent anionic copolymerization with glycidyl phenyl ether in a 1:1 alternating manner to give a series of the corresponding polyester 3, of which side chains inherited the sulfide group from 2. The glass transition temperatures (T_g) of 3 showed clear dependence on the flexibility of the sulfide side chains. The scope of this copolymerization system was further expanded by synthesizing a bifunctional BBL 4 from 1 with using hexanedithiol and performing its copolymerization with bisphenol A diglycidyl ether 5. The copolymerization gave the corresponding networked polymer in high yield. During the copolymerization, the volume expanding nature of the double ring‐opening reaction of 4 contributed to the efficient compensation of the intrinsic volume shrinkage of the ring‐opening of epoxide to achieve a shrinkage‐free curing system. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of networked polymer based on ring‐opening addition reaction of 1,3‐benzoxazine with resorcinol

A highly efficient ring‐opening addition reaction of benzoxazine at ambient temperature has been developed with 2‐methylresorcinol as a nucleophilic reagent. In this reaction, 2‐methylresorcinol reacted with two equivalent amount of benzoxazine to give the corresponding 1:2 adduct, demonstrating its potential as a bifunctional nucleophile. Based on this reaction, a new crosslinking system consisting of a polymer bearing benzoxazine moieties in the side chains and 2‐methylresorcinol as a crosslinker has been performed to obtain the corresponding networked polymer. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Curing behavior of epoxy resin initiated by S‐alkylsulfonium salts of aromatic sulfides as thermal latent cationic initiators

The curing behavior of bisphenol‐A‐type epoxide oligomers (Ep) was evaluated by differential scanning calorimetry in the presence of S‐alkylsulfonium salts of dibenzothiophene, phenoxathiin, thianthrene, thioanisole, and tetrahydrothiophene as thermal latent initiators. These initiators dissolved homogeneously in Ep, except for 2,8‐dimethoxy‐5‐methyldibenzothiophenium tetrafluoroborate, and the curing reaction of the resulting mixtures occurred on heating, except for S‐methyltetrahydrothiophenium tetrafluoroborate. The initiation activity of these salts was controlled by the character of the substituents on the benzene ring, the leaving sulfide group, and the S‐alkyl group. Presumably, the electron density on the sulfide moieties and the stability of the carbocation released from the sulfonium salts affected the initiating temperature. A good correlation was obtained between the initiating temperature and the electron density of the sulfur atom of the corresponding sulfides, estimated from ab initio molecular orbital calculations in which the initiating temperature became higher as the electron density of the sulfur atom increased. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 868–871, 2001