Iron‐mediated atom transfer radical polymerization (ATRP) has gained extensive attention because of the superiority of iron catalysts, such as low toxicity, abundant reserves, and good biocompatibility. Herein, a practical iron catalyst recycling system, photoinduced iron‐based water‐induced phase separable catalysis ATRP with initiators for continuous activator regeneration, at room temperature is developed for the first time. In this polymerization system, the polymerization is conducted in homogenous solvents consisting of p‐xylene and ethanol, using commercially available 5,10,15,20‐tetraphenyl‐21H,23H‐porphine iron(III) chloride as the iron catalyst, ethyl 2‐bromophenylacetate as the ATRP initiator, 2,4,6‐trimethylbenzoyl diphenylphosphine oxide as the photoinitiator, and poly(ethylene glycol) methyl ether methacrylate as the model hydrophilic monomer. After polymerization, a certain amount of water is added to induce the phase separation so that the catalyst can be separated and recycled in p‐xylene phase with very low residual metal complexes (<12 ppm) in the resultant polymers even after six times recycle experiments.
Atom transfer radical polymerization (ATRP) is a versatile and robust tool to synthesize a wide spectrum of monomers with various designable structures. However, it usually needs large amounts of transition metal as the catalyst to mediate the equilibrium between the dormant and propagating species. Unfortunately, the catalyst residue may contaminate or color the resultant polymers, which limits its application, especially in biomedical and electronic materials. How to efficiently and economically remove or reduce the catalyst residue from its products is a challenging and encouraging task. Herein, recent advances in catalyst separation and recycling are highlighted with a focus on (1) highly active ppm level transition metal or metal free catalyzed ATRP; (2) post‐purification method; (3) various soluble, insoluble, immobilized/soluble, and reversible supported catalyst systems; and (4) liquid‐liquid biphasic catalyzed systems, especially thermo‐regulated catalysis systems.
In the last decades, metallopolymers have received great attention due to their various applications in the fields of materials and chemistry. In this article, a neutral 18‐electron exo‐substituted η4‐cyclopentadiene CpCo(I) unit‐containing polymer is prepared in a controlled/“living” fashion by combining facile click chemistry and ring‐opening metathesis polymerization (ROMP). This Co(I)‐containing polymer is further used as a heterogeneous macromolecular catalyst for atom transfer radical polymerization (ATRP) of methyl methacrylate and styrene.
A strategy of thermo‐regulated phase‐separable catalysis (TPSC) is applied to the Cu(II)‐mediated atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) in a p‐xylene/PEG‐200 biphasic system. Initiators for continuous activator regeneration ATRP (ICAR ATRP) are used to establish the TPSC‐based ICAR ATRP system using water‐soluble TPMA as a ligand, EBPA as an initiator, CuBr2 as a catalyst, and AIBN as a reducing agent. By heating to 70 °C, unlimited miscibility of both solvents is achieved and the polymerization can be carried out under homogeneous conditions; then on cooling to 25 °C, the mixture separates into two phases again. As a result, the catalyst complex remains in the PEG‐200 phase while the obtained polymers stay in the p‐xylene phase. The catalyst can therefore be removed from the resultant polymers by easily separating the two different layers and can be reused again. It is important that well‐defined PMMA with a controlled molecular weight and narrow molecular weight distribution could be obtained using this TPSC‐based ICAR ATRP system.
An iron‐mediated reverse ATRP of methyl methacrylate (MMA) is successfully carried out in water in the absence of any dispersants, using a water‐soluble 2,2′‐azobis(2‐methylpropionamidine) dihydrochloride (V‐50) as the initiator and the stabilizer, and using an oil‐soluble N,N‐butyldithiocarbamate ferrum (Fe(S2CN(C4H9)2)3) as the catalyst without adding any additional ligands. Micron‐sized PMMA particles with UV light‐sensitive ‐S2CN(C4H9)2 end group are obtained, and monomer droplet nucleation and suspension polymerization mechanism are proposed. Polymerization results demonstrated typical “living”/controlled characteristics of ATRP: first‐order polymerization kinetics, linear increase of molecular weights with monomer conversion and narrow molecular weight distributions for the resultant PMMA particles. NMR spectroscopy and chain‐extension experiments under UV light irradiation confirm the attachment and livingness of UV light‐sensitive ‐S2CN(C4H9)2 group in the chain end.
A novel photo‐induced homogeneous atom transfer radical polymerization (ATRP) system is constructed using an organic copper salt (Cu(SC(S)N(C2H5)2)2) as a photo‐induced catalyst at 30 °C. Herein, N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine (PMDETA) is used as a ligand, ethyl 2‐bromophenylacetate (EBPA) as an ATRP initiator, and (2,4,6‐trimethylbenzoyl) diphenylphosphine oxide (TPO) as a photo‐induced radical initiator to establish an ICAR (initiators for continuous activator regeneration) ATRP using methyl methacrylate (MMA) as a modal monomer. The effect of the concentration of the organic copper on the polymerization is investigated in detail. It is found that well‐controlled polymerization can be obtained even with the amount of (Cu(SC(S)N(C2H5)2)2 decreasing to a 1.56 ppm level, with the molecular weight of the resultant polymers increasing linearly with monomer conversion while maintaining a narrow molecular weight distribution (/ < 1.3).
A free‐standing polymer brush film with tailored thicknesses based on a colorless polydopamine (PDA) thin layer is prepared and characterized. The surface‐initiated atom transfer radical polymerization (ATRP) of 2‐hydroxyethyl methacrylate (HEMA) is performed on a PDA layer with thickness of ca. 6 nm, which generated an optically transparent and colorless free‐standing PHEMA brush film (1.5 cm × 1.5 cm). Because the cross‐linked PDA layer is used as the base for the polymer brushes, the reported method does not require cross‐linking the polymer brushes. The free‐standing film thicknesses of ≈16–75 nm are controlled by simply changing the ATRP reaction time. The results show that the free‐standing PHEMA brush film transferred onto a plate exhibits a relatively smooth surface and is stable in any solvent.
Photoinduced initiators for continuous activator regeneration atom transfer radical polymerization (ATRP) of hydrophilic monomers in heptane/ethanol latent‐biphasic system for copper catalyst separation and recycling have been realized for the first time at room temperature with different wavelengths of visible light LED (green, blue, purple, and white LED) as external stimulus, using 2‐bromophenylacetate as the ATRP initiator and camphorquinone/triethylamine as the photoinitiator. In this system, hybrid catalyst complex (HCc) is synthesized as a novel nonpolar catalyst, which is preferentially dissolved in heptane. The hydrophilic polymers obtained catalyzed by HCc in heptane/ethanol mixture solvent show typical “living” features, for example, the values of Mn,GPC increase linearly with monomer conversion up to quantitative level (>96%) and the molecular weight distributions were kept narrow (Mw/Mn < 1.20) throughout the polymerization process. It should be noted that the excellent controllability of this novel polymerization system can be achieved even after 5 catalyst recycling experiments under LED irradiation.
A concept based on diffusion‐regulated phase‐transfer catalysis (DRPTC) in an aqueous‐organic biphasic system with copper‐mediated initiators for continuous activator regeneration is successfully developed for atom transfer radical polymerization (ICAR ATRP) (termed DRPTC‐based ICAR ATRP here), using methyl methacrylate (MMA) as a model monomer, ethyl α‐bromophenylacetate (EBrPA) as an initiator, and tris(2‐pyridylmethyl)amine (TPMA) as a ligand. In this system, the monomer and initiating species in toluene (organic phase) and the catalyst complexes in water (aqueous phase) are simply mixed under stirring at room temperature. The trace catalyst complexes transfer into the organic phase via diffusion to trigger ICAR ATRP of MMA with ppm level catalyst content once the system is heated to the polymerization temperature (75 °C). It is found that well‐defined PMMA with controlled molecular weights and narrow molecular weight distributions can be obtained easily. Furthermore, the polymerization can be conducted in the presence of limited amounts of air without using tedious degassed procedures. After cooling to room temperature, the upper organic phase is decanted and the lower aqueous phase is reused for another 10 recycling turnovers with ultra low loss of catalyst and ligand loading. At the same time, all the recycled catalyst complexes retain nearly perfect catalytic activity and controllability, indicating a facile and economical strategy for catalyst removal and recycling.
Atom transfer radical polymerization (ATRP) and copper‐catalyzed azide–alkyne cycloaddition (CuAAC) reactions, both utilizing copper(I) (Cu(I)) complexes, make a tremendous progress in synthetic polymer chemistry. Independently or in combination with other polymerization processes, they give access to the synthesis of polymers with well‐defined structures, desired molecular architectures, and a wide variety of functionalities. Here, a novel in situ photoinduced formation of block copolymers is described by simultaneous ATRP and CuAAC processes. This approach relies on the direct reduction of initially charged copper(II) complexes to Cu(I) complexes to trigger both ATRP and CuAAC reactions coinciding under UV light at ambient temperature in one pot. Its synthetic utility is demonstrated on a model block copolymerization process by photoinduced ATRP of methyl methacrylate (MMA) using an initiator possessing acetylene functionality and concomitant click reaction between thus formed α‐acetylene‐poly(methyl methacrylate) (Ac‐PMMA) and independently prepared azide functional polystyrene (PS‐N3). Successful formation of PS‐b‐PMMA block copolymer is confirmed by FT‐IR and 1H NMR spectral analysis and gel permeation chromatography (GPC) measurements.
Photoinitiated reversible addition‐fragmentation chain transfer (RAFT) dispersion polymerization of 2‐hydroxypropyl methacrylate is conducted in water at low temperature using thermoresponsive copolymers of 2‐(2‐methoxyethoxy) ethyl methacrylate and oligo(ethylene glycol) methacrylate (Mn = 475 g mol−1) as the macro‐RAFT agent. Kinetic studies confirm that quantitative monomer conversion is achieved within 15 min of visible‐light irradiation (405 nm, 0.5 mW cm−2), and good control is maintained during the polymerization. The polymerization can be temporally controlled by a simple “ON/OFF” switch of the light source. Finally, thermoresponsive diblock copolymer nano‐objects with a diverse set of complex morphologies (spheres, worms, and vesicles) are prepared using this particular formulation.
The synthesis of a series of dithienosilole–benzotriazole donor–acceptor statistical copolymers with various donor–acceptor ratios is reported, prepared by Kumada catalyst‐transfer polymerization. Statistical copolymer structure is verified by 1H NMR and optical absorption spectroscopy, and supported by density functional theory (DFT) calculations. The copolymers exhibit a single optical absorption band that lies between dithienosilole and benzotriazole homopolymers, which shifts with varying donor–acceptor content. A chain extension experiment using a partially consumed benzotriazole solution as a macroinitiator followed by addition of dithienosilole leads to the synthesis of a statistical dithienosilole–benzotriazole block copolymer from a pure benzotriazole block, demonstrating that both chain extension and simultaneous monomer incorporation are possible using this methodology.
Recently, polymer drug conjugates (PDCs) have attracted considerable attention in the treatment of cancer. In this work, a simple strategy has been developed to make PDCs of an antitumor alkylating agent, chlorambucil, using a biocompatible disulphide linker. Chlorambucil‐based chain transfer agent was used to prepare various homopolymers and block copolymers in a controlled fashion via reversible addition–fragmentation chain transfer polymerization. Chlorambucil conjugated block copolymer, poly(polyethylene glycol monomethyl ether methacrylate)‐b‐poly(methyl methacrylate), formed nanoaggregates in aqueous solutions, which are characterized by dynamic light scattering and field emission‐scanning electron microscopy. Finally, the simplicity of the design is exemplified by performing a release study of chlorambucil under reducing condition by using D,L‐dithiothreitol.
Poly(2‐(dimethylamino)ethyl methacrylate) (PDMAEMA)‐based brush poly(phosphoamidate)s are successfully synthesized by a combination of ring‐opening metathesis polymerization (ROMP) and atom transfer radical polymerization (ATRP) following either a commutative two‐step procedure or a straightforward one‐pot process using Grubbs ruthenium‐based catalysts for tandem catalysis. Compared with the traditional polymerization method, combining ROMP and ATRP in a one‐pot process allows the preparation of brush copolymers characterized by a relatively moderate molecular weight distribution and quantitative conversion of monomer. Moreover, the surface morphologies and aggregation behaviors of these polymers are studied by AFM and TEM measurements.
A commercially available palladium N‐heterocyclic carbene (Pd‐NHC) precatalyst is used to initiate chain‐growth polymerization of 2‐bromo‐3‐hexyl‐5‐trimethylstannylthiophene. The molecular weight of the resultant poly(3‐hexylthiophene) can be modulated (7 to 73 kDa, Đ = 1.14 to 1.53) by varying the catalyst concentration. Mass spectrometry data confirm control over the polymer end groups and 1H NMR spectroscopy reveals that the palladium catalyst is capable of “ring‐walking”. A linear relationship between Mn and monomer conversion is observed. Atomic force microscopy and X‐ray scattering verify the regioregular nature of the resultant polythiophene.
Electrochemically‐mediated atom transfer radical polymerization (eATRP) of oligo(ethylene oxide) methyl ether methacrylate in water is investigated on glassy carbon, Au, Ti, Ni, NiCr and SS304. eATRPs are performed both in divided and undivided electrochemical cells operating under either potentiostatic or galvanostatic mode. The reaction is fast, reaching high conversions in ≈4 h, and yields polymers with dispersity <1.2 and molecular weights close to the theoretical values. Most importantly, eATRP in a highly simplified setup (undivided cell under galvanostatic mode) with inexpensive nonnoble metals, such as NiCr and SS304, as cathode is well‐controlled. Additionally, these electrodes neither release harmful ions in solution nor react directly with the C X chain end and can be reused several times. It is demonstrated that Pt can be replaced with cheaper, and more readily available materials without negatively affecting eATRP performance.
Imitating the natural “energy cascade” architecture, we present a single‐molecular rod‐like nano‐light harvester (NLH) based on a cylindrical polymer brush. Block copolymer side chains carrying (9,9‐diethylfluoren‐2‐yl)methyl methacrylate units as light absorbing antennae (energy donors) are tethered to a linear polymer backbone containing 9‐anthracenemethyl methacrylate units as emitting groups (energy acceptors). These NLHs exhibit very efficient energy absorption and transfer. Moreover, we manipulate the energy transfer by tuning the donor–acceptor distance.
Ethylene–propylene–methyl methacrylate (MMA) and ethylene–hexene–MMA A‐B‐C block copolymers with high molecular weight (>100 000) are synthesized using fluorenylamide‐ligated titanium complex activated by modified methylaluminoxane and 2,6‐di‐tert‐butyl‐4‐methylphenol for the first time. After diblock copolymerization of olefin is conducted completely, MMA is added and activated by aluminum Lewis acid to promote anionic polymerization. The length of polyolefin and poly (methyl methacrylate) (PMMA) is controllable precisely by the change of the additive amount of olefin and polymerization time, respectively. A soft amorphous polypropylene or polyhexene segment is located between two hard segments of semicrystalline polyethylene and glassy PMMA blocks.
The controlled synthesis of poly(oligo(2‐ethyl‐2‐oxazoline)methacrylate) (P(OEtOxMA)) polymers by Cu(0)‐mediated polymerization in water/methanol mixtures is reported. Utilizing an acetal protected aldehyde initiator for the polymerization, well‐defined polymers are synthesized (>99% conversion, Ð < 1.25) with subsequent postpolymerization deprotection resulting in α‐aldehyde end group containing comb polymers. These P(OEtOxMA) are subsequently site‐specifically conjugated, via reductive amination, to a dipeptide (NH2‐Gly‐Tyr‐COOH) as a model peptide, prior to conjugation to the functional peptide oxytocin. The resulting oxytocin conjugates are evaluated in comparison to poly(oligo(ethylene glycol) methyl ether methacrylate) combs synthesized in the same manner for potential effects on thermal stability in comparison to the native peptide.
The direct synthesis of structurally well‐defined protic polymeric ionic liquid (PIL) with controlled molecular weight and molecular weight distribution is examined using N,N‐diethyl‐N‐(2‐methacryloylethyl) ammonium bis(tri‐fluoromethylsulfonyl)imide (DEMH‐TFSI) as a monomer. Three polymerization methods, namely, atom transfer radical polymerization (ATRP), activators regenerated by electron transfer (ARGET)‐ATRP, and organotellurium‐mediated living radical polymerization (TERP) are employed in this study. While the polymerization by ATRP is slow and does not reach high monomer conversion that under ARGET‐ATRP and TERP proceeds smoothly and affords structurally well‐defined poly(DEMH‐TFSI)s. TERP is especially efficient for the control and poly(DEMH‐TFSI)s with low to high molecular weights ( = 49 100–392 500) and narrow molecular weight distributions (/ = 1.17–1.46) are obtained. These results represent the first example of synthesis of a structurally well‐defined protic, ammonium PIL by direct polymerization of the protic ionic liquid monomer. The polymerization of N,N‐diethyl‐N‐(2‐methacryloylethyl)‐N‐methylammonium bis(trifluoromethylsulfonyl)imide (DEMM‐TFSI), which possesses a quaternary ammonium salt, also proceeds in a highly controlled manner under TERP conditions. A diblock copolymer, polystyrene‐block‐poly(DEMH‐TFSI), is also successfully synthesized by TERP.
