Influence of nanoprecipitates on the creep strength and ductility of a Fe–Ni–Al alloy

Creep studies of a duplex Fe–Ni–Al intermetallic alloy, in two microstructural states, have been carried out at temperatures between 725 and 800 °C (about 0.6 T_m). In the as-cast state, the alloy contains a large volume fraction of nanoprecipitates (50–100 nm) which confer a very high creep strength with a stress exponent of 3 and an activation energy of 280 kJ/mol. The different microstructure obtained in the second state of the alloy, obtained after annealing at 1000 °C for 24 h, leads to a much lower creep strength with a higher stress exponent as well as a large value of the apparent activation energy. While volume diffusion appears to control creep in the as-cast state, both thermal and athermal processes seem to contribute to the different creep rate of material in the annealed state. The latter also exhibits a much larger ductility (12%) relative to that observed in the as-cast material (3%), due to the presence of large numbers of interfaces between the two phases present where strain incompatibilities can be accommodated.     

Experimental investigation and modeling of non-monotonic creep behavior in polymers

The deformation behavior of two unfilled engineering thermoplastics, ultra high molecular weight polyethylene (UHMWPE) and polycarbonate (PC), has been investigated in creep test conditions. It has been found that a loading history (prior to the creep test) comprising of loading to a maximum stress or strain value followed by partial unloading to arrive at the target stress value can greatly modify the strain-time behavior. Under such a test protocol, while the expected increase in strain during creep (constant tensile load) is observed, at relatively low creep stresses specimens have also demonstrated a monotonic decrease in strain. In an intermediate stress range, specimens have demonstrated time dependent behavior comprising of a transition from decreasing to increasing strain during creep in tension. This paper presents experimental results to delineate these findings and explore the effect of prior strain rate on the qualitative and quantitative changes in the output (strain-time) behavior. Furthermore, modification of the viscoplasticity theory based on overstress (VBO) model into a double element configuration is introduced. These changes confer upon the model the ability to yield non-monotonic behavior in creep, and supporting simulation results have been included. These changes, therefore, allow the model to simulate strain rate sensitivity, creep, relaxation, and recovery behavior, but more importantly address the issue of non-monotonic changes in creep and relaxation when a loading history involves some degree of unloading.     

Void coalescence within periodic clusters of particles

The effect of particle clustering on void damage rates in a ductile material under triaxial loading conditions is examined using three-dimensional finite element analysis. An infinite material containing a regular distribution of clustered particles is modelled using a unit cell approach. Three discrete particles are introduced into each unit cell while a secondary population of small particles within the surrounding matrix is represented using the Gurson-Tvergaard-Needleman (GTN) constitutive equations. Deformation strain states characteristic of sheet metal forming are considered; that is, deep drawing, plane strain and biaxial stretching. Uniaxial tensile stress states with varying levels of superimposed hydrostatic tension are also examined.The orientation of a particle cluster with respect to the direction of major principal loading is shown to significantly influence failure strains. Coalescence of voids within a first-order particle cluster (consisting of three particles) is a stable event while collapse of inter-cluster ligaments leads to imminent material collapse through void-sheeting.     

The effect of time-dependent twinning on low temperature (<0.25 ∗ Tm) creep of an alpha-titanium alloy

The low-temperature (less than one-fourth of the melting temperature) creep deformation behavior of hexagonally close-packed (HCP) α-Ti–1.6 wt.% V was investigated. Creep tests were performed at various temperatures between room temperature and 205 °C at 95% of the respective yield stress at the different temperatures. The creep strain rate was found to increase with increasing temperature. Scanning and transmission electron microscopy revealed that slip and unusually slow twin growth, or time-dependent twinning, are active deformation mechanisms for the entire temperature range of this investigation. The activation energy for creep of this alloy was calculated to identify the rate-controlling deformation mechanism, and was found to increase with increasing creep strain. At low strain, the activation energy for creep was found to be close to the previously calculated activation energy for slip. At high strain, the calculated activation energy indicates that both slip and twinning are significant deformation mechanisms. The appearance of twinning at high strains is explained by a model for twin nucleation by dislocation pileups.     

Chemically and mechanically driven creep due to generation and annihilation of vacancies with non-ideal sources and sinks

The classical concept of Nabarro creep is extended for a general dislocation microstructure. The specific mechanism of the creep consists in generation and annihilation of vacancies at dislocation jogs acting as non-ideal sources and sinks for vacancies. This mechanism causes the climb of dislocations, allowing for local volume and shape change. The final kinetic equations, relating the dislocation microstructure and the local stress state to the creep rate, are derived by means of the thermodynamic extremal principle. Closed-form equations for the creep rate are derived for isotropic polycrystals. Based on the model the creep rate in the ferritic P-91 type steel at very low applied stress is evaluated and compared with experiment.     

Size-dependent effective thermoelastic properties of nanocomposites with spherically anisotropic phases

Composites made of semi-crystalline polymers and nanoparticles have a spherulitic microstructure which can be reasonably represented by a spherically anisotropic volume element. Due to the high surface-to-volume ratio of a nanoparticle, the particle-matrix interface stress, usually neglected in determining the effective elastic moduli of particle-reinforced composites, may have a non-negligible effect. To account for the latter in estimating the effective thermoelastic properties of a composite consisting of nanoparticles embedded in a semi-crystalline polymeric matrix, this work adopts a coherent interface model for the nanoparticle-matrix interface and proposes an extended version of the classical generalized-self consistent method. In particular, Eshelby's formulae widely used to calculate the elastic energy change of a homogeneous medium due to the introduction of an inhomogeneity are extended to the thermoelastic case. The nanoparticle size effect on the effective thermoelastic moduli of the composite are theoretically shown and numerically illustrated.     

New exact results for the effective electric, elastic, piezoelectric and other properties of composite ellipsoid assemblages

In this paper we present a unified treatment of composite ellipsoid assemblages in the setting of uncoupled phenomena like conductivity and elasticity and coupled phenomena like thermoelectricity and piezomagnetoelectricity. The building block of this microgeometry is a confocal ellipsoidal particle consisting of a (possibly void) core and a coating. All space is filled up with such units which have different sizes but possess the same aspect ratios. The confocal ellipsoids may have the same orientation in space or may be randomly oriented. The resulting microgeometry simulates two-phase composites in which the reinforcing components are short fibers or elongated particles. Our main interest is in obtaining information of an exact nature on the effective moduli of this microgeometry whose effective tensor symmetry structure depends on the packing mode of the coated ellipsoids. This information will sometimes be complete like the full effective thermoelectric tensor of an assemblage which contains aligned ellipsoids in which the coating is isotropic and the core is arbitrarily anisotropic. In the majority of the cases however the maximum achievable exact information will be only partial and will appear in the form of certain exact relations between the effective moduli of the microgeometry. These exact relations are obtained from exact solutions for the fields in the microstructure for a certain set of loading conditions. In all the considered cases an isotropic coating can be combined with a fully arbitrary core. This covers the most important physical case of anisotropic fibers in an isotropic matrix. Allowing anisotropy in the coating requires the fulfillment of certain constraint conditions between its moduli. Even though in this case the presence of such constraint conditions may render the anisotropic coating material hypothetical, the value of the derived solutions remains since they still provide benchmark comparisons for approximate and numerical treatments. The remarkable feature of the general analysis which covers all treated uncoupled and coupled phenomena is that it is developed solely on the basis of potential solutions of the conduction problem in the same microgeometry.     

A two-dimensional finite element method for simulating the constitutive response and microstructure of polycrystals during high temperature plastic deformation

We describe a finite element method designed to model the mechanisms that cause superplastic deformation. Our computations account for grain boundary sliding, grain boundary diffusion, grain boundary migration, and surface diffusion, as well as thermally activated dislocation creep within the grains themselves. Front tracking and adaptive mesh generation are used to follow changes in the grain structure. The method is used to solve representative boundary value problems to illustrate its capabilities.     

Global and local large-deformation response of sub-micron,soft- and hard-particle filled polycarbonate

Since polymers play an increasingly important role in both structural and tribological applications, understanding their intrinsic mechanical response is key. Therefore in the last few decades much effort has been devoted into the development of constitutive models that capture the polymers' intrinsic mechanical response quantitatively. An example is the Eindhoven Glassy Polymer model. In practice most polymers are filled, e.g. with hard particles or fibers, with colorants, or with soft particles that serve as impact modifiers. To characterize the influence of type and amount of filler particles on the intrinsic mechanical response, we designed model systems of polycarbonate with different volume fractions of small, order 100 nm sized, either hard or soft particles, and tested them in lubricated uniaxial compression experiments. To reveal the local effects on interparticle level, three-dimensional representative volume elements (RVEs) were constructed. The matrix material is modeled with the EGP model and the fillers with their individual mechanical properties. It is first shown that (only) 32 particles are sufficient to capture the statistical variations in these systems. Comparing the simulated response of the RVEs with the experiments demonstrates that in the small strain regime the stress is under-predicted since the polymer matrix is modeled by using only one single relaxation time. The yield- and the large strain response is captured well for the soft-particle filled systems while, for the hard-particles at increased filler loadings, the predictions are less accurate. This is likely caused by polymer–filler interactions that result in accelerated physical aging of the polymer matrix close to the surfaces. Modifying the S_a-parameter, that captures the thermodynamic state of the polymer matrix, allows us to correctly predict the macroscopic response after yield. The simulations reveal that all rate-dependencies of the different filled systems originate from that of the polymer matrix. Finally, an onset is presented to predict local and global failure based on critical events on the microlevel, that are likely to cause the over-prediction in the large-strain response of the hard-particle filled systems.     

Dynamic stability analysis of an elastic composite material having a negative-stiffness phase

The rigorous classical bounds of elastic composite materials theory provide limits on the achievable composite stiffnesses in terms of the properties and arrangements of the composite's constituents. These bounds result from the assumption, presumably made for stability reasons, that each constituent material must have positive-definite elastic moduli. If this assumption is relaxed, recently published elasticity analyses and experimental measurements show these bounds can be greatly exceeded, resulting in new materials of enormous potential.The key question is whether a composite material having a non-positive-definite constituent can be stable overall in the practically useful situation of applied traction boundary conditions. Drugan [2007. Elastic composite materials having a negative-stiffness phase can be stable. Phys. Rev. Lett. 98 (5), article no. 055502] first proved the answer is yes, by applying the energy criterion of elastic stability to the basic two- and three-dimensional composites consisting of a cylinder or sphere having non-positive-definite (but strongly elliptic) moduli with a thin positive-definite coating and proving overall stability provided the coating is sufficiently stiff.Here, we perform a complete and direct dynamic stability analysis of the plane strain fundamental elastic composite consisting of a circular cylinder of non-positive-definite material firmly bonded to a positive-definite concentric coating, for the full range of coating thicknesses (i.e., volume fractions). We determine quantitatively the full permissible range of inclusion and coating moduli, as a function of coating thickness, for which the overall composite is stable under dead traction boundary conditions. Among the results, we show that in the thin-coating case, the present dynamic stability analysis leads to precisely the same analytical stability requirements as those derived via the energy criterion by Drugan [2007. Elastic composite materials having a negative-stiffness phase can be stable. Phys. Rev. Lett. 98 (5), article no. 055502], and we derive new analytical stability requirements that are valid for a wider range of coating thickness. At the other extreme, we show that in the case of very thick coatings (corresponding to the dilute case of a matrix-inclusion composite), even an inclusion with merely strongly elliptic moduli can be stabilized by a positive-definite matrix satisfying weak requirements, for which we derive analytical expressions. Overall, our results show that surprisingly weak restrictions on the moduli and thickness of the positive-definite coating are sufficient to stabilize a non-positive-definite inclusion, even one whose moduli are merely strongly elliptic. These results legitimize expanding the search for novel materials with extreme properties to those incorporating a non-positive-definite constituent, and they provide quantitative restrictions on the constituent materials’ moduli and volume fractions, for the geometry examined here, that ensure overall stability of such composite materials.