Molecular dynamics investigation of plastic deformation mechanism in bulk nanotwinned copper with embedded cracks

The plastic deformation of bulk nanotwinned copper with embedded cracks under tension has been explored by using molecular dynamics simulations. Simulation results show that the cracks mainly act as dislocation sources during the plastic deformation and occasionally as sinks at later stage. The dislocation pile-up, accumulation and transformation at twin boundaries (TBs) control the plastic hardening and softening deformations. The TB dislocation pile-up zone is estimated to be 5.6–8 nm, which agrees well with previous experimental and simulation results. Furthermore, it is found that the flow stress vs. dislocation density at the hardening stage follows the Taylor-type relationship.     

Solute friction and forest interaction

Solute friction is known to prevail in crystals where a solution of point defects results in a diffuse resistance to dislocation motion. This property is often used to strengthen materials. In this paper we show that it also affects dislocation–dislocation interactions. Dislocation dynamics simulations are used to investigate and quantify this property. The solute friction results in a shielding of elastic interactions leading to a significant decrease of the intrinsic strengths of junction and annihilation reactions. Simulations in static and dynamic conditions show that the interaction stability decreases with the friction stress. A model is proposed to account for the modification of the interaction coefficient predicted by massive simulations in latent hardening conditions. Results suggest that the observed softening is mainly due to the decrease of the line tension of dislocations involved in the dislocation–dislocation interactions.     

Atomistic simulation of the stacking fault energy and grain shape on strain hardening behaviours of FCC nanocrystalline metals

ABSTRACT

Ultra-fine grained copper with nanotwins is found to be both strong and ductile. It is expected that nanocrystalline metals with lamella grains will have strain hardening behaviour. The main unsolved issues on strain hardening behaviour of nanocrystalline metals include the effect of stacking fault energy, grain shape, temperature, strain rate, second phase particles, alloy elements, etc. Strain hardening makes strong nanocrystalline metals ductile. The stacking fault energy effects on the strain hardening behaviour are studied by molecular dynamics simulation to investigate the uniaxial tensile deformation of the layer-grained and equiaxed models for metallic materials at 300?K. The results show that the strain hardening is observed during the plastic deformation of the layer-grained models, while strain softening is found in the equiaxed models. The strain hardening index values of the layer-grained models decrease with the decrease of stacking fault energy, which is attributed to the distinct stacking fault width and dislocation density. Forest dislocations are observed in the layer-grained models due to the high dislocation density. The formation of sessile dislocations, such as Lomer–Cottrell dislocation locks and stair-rod dislocations, causes the strain hardening behaviour. The dislocation density in layer-grained models is higher than that in the equiaxed models. Grain morphology affects dislocation density by influencing the dislocation motion distance in grain interior.     

Discrete dislocation dynamics study of strained-layer relaxation

Numerical simulations are performed to follow the evolution of an initial density of dislocation loops in an infinite strained layer to the point where the dislocations have stopped moving. Several unexpected results are obtained. First, many of the threading arms are either annihilated or prematurely immobilized by hardening interactions such as jogging and junction formation. Second, the remaining dislocation arms are eventually trapped by stress fluctuations that arise more from local overrelaxation than from the blocking mechanisms usually considered. Third, the degree of relaxation that can be attained depends strongly on the initial density of threading arms.     

Dislocation density-based constitutive model for the mechanical behaviour of irradiated Cu

Performance degradation of structural steels in nuclear environments results from the formation of a high number density of nanometre-scale defects. The defects observed in copper-based alloys are composed of vacancy clusters in the form of stacking fault tetrahedra and/or prismatic dislocation loops that impede the motion of dislocations. The mechanical behaviour of irradiated copper alloys exhibits increased yield strength, decreased total strain to failure and decreased work hardening as compared to their unirradiated behaviour. Above certain critical defect concentrations (neutron doses), the mechanical behaviour exhibits distinct upper yield points. In this paper, we describe the formulation of an internal state variable model for the mechanical behaviour of such materials subject to these (irradiation) environments. This model has been developed within a multiscale materials-modelling framework, in which molecular dynamics simulations of dislocation–radiation defect interactions inform the final coarse-grained continuum model. The plasticity model includes mechanisms for dislocation density growth and multiplication and for irradiation defect density evolution with dislocation interaction. The general behaviour of the constitutive (homogeneous material point) model shows that as the defect density increases, the initial yield point increases and the initial strain hardening decreases. The final coarse-grained model is implemented into a finite element framework and used to simulate the behaviour of tensile specimens with varying levels of irradiation-induced material damage. The simulation results compare favourably with the experimentally observed mechanical behaviour of irradiated materials.     

Evidence for a transition in deformation mechanism in nanocrystalline pure titanium processed by high-pressure torsion

Nanocrystalline titanium with an average grain size of about 60–70 nm was prepared by high-pressure torsion. The results of hardness and structural evolutions indicate that a strain-induced hardening–softening–hardening–softening behaviour occurs. For coarse-grained titanium, 〈a〉-type dislocation multiplication, twinning and a high pressure-induced α-to-ω phase transformation play major roles to accommodate deformation, leading to a significant strain hardening. As deformation proceeds, dynamic recrystallisation leads to a decrease in dislocation density, especially for 〈a〉-type dislocations, leading to a slight strain softening. The 〈c〉-component dislocation multiplication dominates the deformation when the grain size decreases to 100 nm and 〈c〉-component dislocation multiplication, grain refinement and the α-to-ω phase transformation contribute to the second strain hardening. The following strain softening is attributed to dynamic recovery.     

Slip band formation and mobile dislocation density generation in high rate deformation of single fcc crystals

The mechanisms for the nucleation, thickening, and growth of crystallographic slip bands from the sub-nanoscale to the microscale are studied using three-dimensional dislocation dynamics. In the simulations, a single fcc crystal is strained along the [111] direction at three different high strain rates: 10⁴, 10⁵, and 10⁶?s^??1. Dislocation inertia and drag are included and the simulations were conducted with and without cross-slip. With cross-slip, slip bands form parallel to active (111) planes as a result of double cross-slip onto fresh glide planes within localized regions of the crystal. In this manner, fine nanoscale slip bands nucleate throughout the crystal, and, with further straining, build up to larger bands by a proposed self-replicating mechanism. It is shown that slip bands are regions of concentrated glide, high dislocation multiplication rates, and high dislocation velocities. Cross-slip increases in activity proportionally with the product of the total dislocation density and the square root of the applied stress. Effects of cross-slip on work hardening are attributed to the role of cross-slip on mobile dislocation generation, rather than slip band formation. A new dislocation density evolution law is presented for high rates, which introduces the mobile density, a state variable that is missing in most constitutive laws.     

Dislocation and defect density-based micromechanical modeling of the mechanical behavior of fcc metals under neutron irradiation

A rate-independent dislocation and defect density-based evolution model is presented that captures the pre- and post-yield material behavior of fcc metals subjected to different doses of neutron radiation. Unlike previously developed phenomenological models, this model is capable of capturing the salient features of irradiation-induced hardening, including increase in yield stress followed by yield drop and non-zero stress offset from the unirradiated stress–strain curve. The key contribution is a model for the critical resolved slip resistance that depends on both dislocation and defect densities, which are governed by evolution equations based on physical observations. The result is an orientation-dependent non-homogeneous deformation model, which accounts for defect annihilation on active slip planes. Results for both single and polycrystalline simulations of OFHC copper are presented and are observed to be in reasonably good agreement with experimental data. Extension of the model to other fcc metals is straightforward and is currently being developed for bcc metals.     

The illumination-time and wavelength dependences of photoinduced hardening of C60 crystals

The fullerite photopolymerization in air in the wavelength range 350–900 nm was investigated using microhardness and dislocation mobility methods. The photoinduced effects of the hardening and reduction of a dislocation mobility were found to increase linearly with increasing photon energy. The existence of two phototransformed states is supposed from the kinetics data on photoinduced hardening.     

Mechanism of strain hardening and dislocation-structure formation in metals subjected to severe plastic deformation

The equations of dislocation kinetics are used to theoretically analyze the mechanism of strain hardening and the formation of fragmented dislocation structures in metals at large plastic strains. A quantitative analysis of the available data on aluminum and an aluminum-magnesium alloy shows that strain hardening at large plastic strains and the formation of fragmented dislocation structures are related to the interaction and self-organization of geometrically necessary dislocations (GNDs). On the microscale, the source of the GNDs is a locally nonuniform plastic deformation induced by a dislocation-density gradient in dislocation-cell boundaries.     

Dislocation motion in high strain-rate deformation

We present a systematic investigation of dislocation motion, dislocation interactions, and the collective behaviour of dislocations in high strain-rate deformation. Based on results from three-dimensional dislocation dynamics simulations, we find that employing the accurate, full-dynamics, equation of motion (i.e. that includes inertial effects) significantly changes the predictions of microstructural evolution and the macroscopic response compared to the commonly used overdamped equation of motion (i.e. with no inertial effects), especially at high strain rates (10³–10⁶ s^?1). While we find that inertial effects cannot be neglected, the net velocities are not high enough that ‘relativistic’ effects are important. We also present results on the effects of high strain rates on single-crystal deformation, which show good agreement with experimental trends, including increased hardening with increasing strain rate.     

Contribution from dislocation to deformation resistance in polycrystals of copper-based solid solutions

The evolution of dislocation structure in solid solutions of Cu-Al and Cu-Mn systems with different grain sizes and at different test temperatures is studied by means of transmission electron diffraction microscopy. The scalar density of dislocations is measured and its relationship to the flow stress of alloys is determined. Changes in the contribution from dislocation hardening to deformation resistance upon variations in the contributions associated with changes in grain size, solid-solution hardening, and test temperature are analyzed.     

The effect of size on dislocation cell formation and strain hardening in aluminium

The formation of dislocation cells has a significant impact on the strain hardening behaviour of metals. Dislocation cells can form in metals with a characteristic size defined by three-dimensional tangles of dislocations that serve as “walls” and less dense internal regions. It has been proposed that inhibiting the formation of dislocation cells could improve the strain hardening behaviour of metals such as Al. Here we employ in situ scanning electron microscope compression testing of pure Al single crystal pillars with physical dimensions larger, close to and smaller than the reported cell size in Al, respectively, to investigate the possible size effect on the formation of dislocation cell and the consequent change of mechanical properties. We observed that the formation of dislocation cells is inhibited as the pillar size decreases to a critical value and simultaneously both the strength and the strain hardening behaviour become strongly enhanced. This phenomenon is discussed in terms of the effect of dimensional restriction on the formation of dislocation cells. The reported mechanism could be applied in polycrystalline Al where the tunable physical dimension could be grain size instead of sample size, providing insight into Al alloy design.     

Microstructural instabilities: dislocation substructures with pronounced mechanical effects

Microstructure evolution is largely dominated by the internal stress fields that appear upon the appearance of inhomogeneous structures in a material. The hardening behaviour of metals physically originates from such a complex microstructure evolution. As deformation proceeds, statistically homogeneous distributions of dislocations in grains become unstable, which constitutes the driving force for the development of a pronounced dislocation substructure. The dislocation structure already appears at early stages of deformation due to the statistical trapping of dislocations. Cell walls contain dislocation dipoles and multipoles with high dislocation densities and enclose cell-interior regions with a considerably smaller dislocation density. The presence and evolution of such a dislocation arrangement in the material influence the mechanical response of the material and is commonly associated with the transient hardening after strain path changes. This contribution introduces a micromechanical continuum model of the dislocation cell structure based on the physics of the dislocation interactions. The approximation of the internal stress field in such a microstructure and the impact on the macroscopic mechanical response are the main items investigated here.     

Deformation of a nanocube with a single incoherent precipitate: role of precipitate size and dislocation looping

ABSTRACT

Precipitate hardening is a key strengthening mechanism in metallic alloys. Classical models for precipitate hardening are based on the average behaviour of an ensemble of precipitates, and fail to capture the complexity of dislocation-precipitate interactions that have recently been observed at individual precipitates in simulations and in-situ electron microscopy. In order to achieve tailored mechanical properties, detailed deformation mechanisms at specific precipitates that account for precipitate size, crystallography, and defect structure must be understood, but has been challenging to achieve experimentally. Here, in-situ scanning electron microscope mechanical testing is used to obtain the compressive stress–strain behaviour at an individual, incoherent Au precipitate within a Cu nanocube, and determine the influence of precipitate and cube size on yield strength and strain hardening. TEM imaging and strain mapping of the initial structure shows misfit dislocations at the Au precipitate, threading dislocations that traverse the Cu shell, and localised and anisotropic strain near the precipitate and threading dislocation. These nanocubes have yield strengths of 800–1000?MPa and strain hardening rate of 1–4?GPa. Yield strength is found to depend on the distance from the precipitate interface to the cube edge, while strain hardening depends on both cube size and precipitate size. An analytical model is developed to quantify the contribution of Orowan looping, Orowan stress, back stress and image stress to plasticity at the Au precipitate. Orowan stress is found to be the largest contributor, followed by back stress and image stress.     

Computer simulation of the interaction between an edge dislocation and Cu precipitates in bcc iron

The molecular dynamics method was used to determine the energy of the interaction between a 1/2 [111] (110) edge dislocation and a Cu precipitate in bcc Fe. It was shown that three ranges of precipitate dimensions, characterized by different types of hardening, can be distinguished as a dislocation crosses over a precipitate. It was found that maximum hardening was due to the structural instability of the particles relative to the bcc—9R transformation, with this instability resulting from the stress fields produced by a dislocation.     

Prediction of flow stress and textures of AZ31 magnesium alloy at elevated temperature

The viscoplastic behaviour of magnesium alloys at high temperatures leads to highly temperature-dependent mechanical properties. While at high strain rates a notable strain hardening response is observed, at low strain rates the material shows a smooth plastic response with negligible amount of hardening. This complicated behaviour is due to different deformation mechanisms that are active at different strain rate regimes, resulting in different strain rate sensitivity parameters. In this study we show, by utilizing both numerical simulations and experiments, that this behaviour can be predicted by a model that combines two deformation mechanisms, grain boundary sliding mechanism and dislocation glide mechanism. We discuss the importance of each deformation mechanism at different strain rate regimes based on the findings of modelling and experimental results for AZ3 magnesium alloy. By developing a model that includes the above-mentioned two deformation mechanism, the prediction of flow properties is expanded to a wide range of strain rate regimes compared to previous study. The obtained numerical findings for the stress–strain behaviour as well as texture evolution show good agreement with the experimental results.