Effects of organo-montmorillonite dispersion on thermal stability of epoxy resin nanocomposites

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo-montmorillonite (O-MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The dispersion state of the MMT in the matrix was investigated by X-ray diffraction and scanning electronic microscopy. The thermal stability of the epoxy nanocomposites was examined by TGA. Thermal stability of the epoxy nanocomposite is dependent upon the dispersion state of the OMMT in the epoxy matrix although all the epoxy nanocomposites had enhanced thermal stability compared with the neat epoxy resin. The thermal stability of the epoxy resin nanocomposites was correlated with the dispersion state of the MMT in the epoxy resin matrix.     

Effect of a novel green modification of alumina nanoparticles on the curing kinetics and electrical insulation properties of epoxy composites

A novel green surface modification was successfully implemented on alumina nanoparticles using chitosan (CS) to prevent nanoparticles' aggregation. To evaluate the surface changes of nanoparticles, FTIR, TGA, TEM, and SEM analyses were used. The cure kinetics of the uncured samples was analyzed by DSC. Different methods such as KAS, Friedman, Starink, and FWO were applied to measure the activation energy. The activation energy of epoxy reinforced with chitosan-functionalized alumina (epoxy/[CS-EPO-alumina]) was less than that of epoxy reinforced with alumina (epoxy/alumina), which was a confirmation of the positive effect of CS on curing reaction kinetics. Using the Malek method, the Sestak-Berggren autocatalytic equation was chosen to investigate the cure kinetics of the epoxy. It was found that the Sestak-Berggren equation is well matched with the experimental data and the model was suitable to predict the epoxy curing reaction reliably. Moreover, the glass transition temperatures of all samples were approximately the same. The effect of surface modification of alumina on the electrical insulating behavior of epoxy was also studied. It was found that CS functionalized alumina (CS-EPO-alumina) increased volume resistivity of epoxy at a temperature range of 30 to 80°C more than that of alumina. Electric stability and breakdown strength of epoxy/alumina and epoxy/(CS-EPO-alumina) also enhanced, where epoxy/(CS-EPO-alumina) experienced a further increase compared to epoxy.     

Influence of the Epoxy/Acid Stoichiometry on the Cure Behavior and Mechanical Properties of Epoxy Vitrimers

Bisphenol A epoxy resin cured with a mixture of dimerized and trimerized fatty acids is the first epoxy vitrimer and has been extensively studied. However, the cure behavior and thermal and mechanical properties of this epoxy vitrimer depend on the epoxy/acid stoichiometry. To address these issues, epoxy vitrimers with three epoxy/acid stoichiometries (9:11, 1:1 and 11:9) were prepared and recycled four times. Differential scanning calorimetry (DSC) was used to study the cure behavior of the original epoxy vitrimers. The dynamic mechanical properties and mechanical performance of the original and recycled epoxy vitrimers were investigated by using dynamic mechanical analysis (DMA) and a universal testing machine. Furthermore, the reaction mechanism of epoxy vitrimer with different epoxy/acid stoichiometry was interpreted. With an increase in the epoxy/acid ratio, the reaction rate, swelling ratio, glass transition temperature and mechanical properties of the original epoxy vitrimers decreased, whereas the gel content increased. The recycling decreased the swelling ratio and elongation at break of the original epoxy vitrimers. Moreover, the elongation at break of the recycled epoxy vitrimers decreased with the epoxy/acid ratio at the same recycling time. However, the gel content, tensile strength and toughness of the original epoxy vitrimers increased after the recycling. The mechanical properties of epoxy vitrimers can be tuned with the variation in the epoxy/acid stoichiometry.     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Synthesis and characterization of novel multifunctional epoxy resin

A novel multifunctional epoxy resin was synthesized by polyphenol and epichlorohydrin.The structure and molecular weight ofthe multifunctional epoxy were characterized by FTIR and ESI-MS.DSC and DMTA were used to investigate the thermal propertyof multifunctional epoxy cured by DDS.The thermal resistance of the synthesized multifunctional epoxy was much better than astandard diglycidyl ether of bisphenol-A epoxy.     

Thermo-oxidative degradation of novel epoxy containing silicon and phosphorous nanocomposites

Modified epoxy nanocomposites containing silicon and phosphorous was prepared and compared with pure epoxy. The study of thermo-oxidative degradation of modified epoxy nanocomposites and pure epoxy has been utilized by thermal analysis. The thermal stability of modified epoxy nanocomposites is not superior to that of the pure epoxy at low temperature, however, the char yield of modified epoxy nanocomposites is higher than that of the pure epoxy at 800 °C in air atmosphere. The modified epoxy nanocomposites possess better thermal stability at high temperature range. The values of the limiting oxygen index of pure epoxy and modified epoxy nanocomposites are 24 and 32, respectively. This indicates that modified epoxy nanocomposites possesses better flame retardance.By the Kissinger’s method, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are less than those of thermo-oxidative degradation for pure epoxy in first stage of thermo-oxidative degradation. However, the activation energies of thermo-oxidative degradation for epoxy nanocomposites are more than those of thermo-oxidative degradation for pure epoxy in second stage of thermo-oxidative degradation.     

YDS高抗冲磨环氧砂浆的研究与应用

在YDS高渗透环氧化学灌浆材料的基础上,开发了一类新型高抗冲磨环氧砂浆。介绍了YDS高抗冲磨环氧砂浆的制备方法,探讨了环氧基液和环氧砂浆的主要性能。结果表明,YDS环氧砂浆不仅具有优异的抗渗耐腐蚀性能,而且其抗冲耐磨性能也非常好,抗冲磨强度最高达到400h/(kg/m2)以上,应用前景广泛。     

Preparation and Characterization of DGEBA/EPN Epoxy Blends with Improved Fracture Toughness

The physical and mechanical properties of blends composed of two kinds of epoxy resins of different numbers of functional groups and chemical structure were studied.One of the resins was a bifunctional epoxy resin based on diglycidyl ether ofbisphenol A and the other resin was a multifunctional epoxy novolac resin.Attempt was made to establish a correlation between the structure and the final properties of cured epoxy samples.The blend samples containing high fraction of multifunctional epoxy resin showed higher solvent resistance and lower flexural modulus compared with the blends containing high fraction of bifunctional epoxy resin.The epoxy blends showed significantly higher ductility under bending test than the neat epoxy samples.The compressive modulus and strength increased with increasing of multifunctional epoxy in the samples,probably due to enhanced cross-link density and molecular weight.Morphological analysis revealed the presence of inhomogeneous sub-micrometer structures in all samples.The epoxy blends exhibited significantly higher fracture toughness (by 23％ at most) compared with the neat samples.The improvement of the fracture toughness was attributed to the stick-slip mechanism for crack growth and activation of shear yielding and plastic deformation around the crack growth trajectories for samples with higher content of bifunctional epoxy resin as evidenced by fractography study.     

Dispersion of graphene oxide and its flame retardancy effect on epoxy nanocomposites

Graphene oxide was prepared by ultrasonication of completely oxidized graphite and used to improve the flame retardancy of epoxy.The epoxy/graphene oxide nanocomposite was studied in terms of exfoliation/dispersion,thermal stability and flame retardancy.X-ray diffraction and transmission electron microscopy confirmed the exfoliation of the graphene oxide nanosheets in epoxy matrix.Cone calorimeter measurements showed that the time to ignition of the epoxy/graphene oxide nanocomposite was longer than that of neat epoxy.The heat release rate curve of the nanocomposite was broadened compared to that of neat epoxy and the peak heat release rate decreased as well.     

Preparation of highly exfoliated epoxy/clay nanocomposites by clay grafted with liquid crystalline epoxy

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved by intercalating liquid crystalline epoxy into clay intragallery as well as using a so-called ‘solution compounding’ process. In this process, clay modified was first treated with trichloromethane to form organoclay-trichloromethane suspension followed by liquid crystalline epoxy modification. The liquid crystalline epoxy grafted clay was then mixed extensively with epoxy to form epoxy/nanoclay composites. The mechanism of exfoliation was explored by monitoring the change of morphology of organoclay during each stage of processing with X-ray diffraction (XRD). The liquid crystalline epoxy grafted clay synthesised was characterised by fourier transform infrared spectroscopy (FT-IR) and polarising optical microscopy (POM). The clay platelets uniformly dispersed and highly exfoliated in the whole epoxy matrix were observed using transmission electron microscopy (TEM) and FT-IR imaging system. The epoxy nanocomposites were fabricated by incorporating different liquid crystalline epoxy grafted clay loading. The results revealed that the incorporation of liquid crystalline epoxy grafted clay resulted in a significant improvement in glass transition temperature (Tg) derived from dynamic mechanical analysis (DMA) and thermal stability measured by thermogravimetric analysis (TGA).     

化学结构变化对刚棒状环氧树脂相行为和热力学性能的影响

用线性酚醛树脂(PN)和4-氨基苯基氨基砜(SAA)作为固化剂, 与刚性棒状环氧树脂联苯环氧(DGEBP)、四甲基联苯环氧(DGETMBP)和传统双酚A环氧树脂(DGEBA)分别进行固化. 研究了固化剂和环氧树脂化学结构的改变对热固网络相行为和热力学性能的影响. 结果表明, 刚性环氧网络比传统的DGEBA具有更好的热力学性能. DGEBP可形成不同类型的取向网络, 而取向态的类型也直接影响了热固网络的热力学性能. 用扫描电镜(SEM)观察不同网络体系的断裂面结构, 发现取向的刚性棒状环氧网络的断裂面呈韧性断裂, 而其它无定形环氧网络则呈典型的脆性断裂.     

Tribological properties of epoxy/polyurea composite

The tribological behavior of epoxy/polyurea composite under dry friction was investigated. The worn surface morphologies of epoxy and epoxy/polyurea composite have been analyzed using scanning electron microscopy (SEM), and the functional group of epoxy and epoxy/polyurea composite before and after wear have been analyzed by a Fourier transform infrared spectrometer (FT‐IR). It has been found that epoxy terminal groups, which exist in an epoxy molecule, can react with the end group amine of the polyurea copolymer, generating more H? O bonds, which enhances the deformation capacity. Polyurea particles are dispersed uniformly in epoxy matrix before wear, while plastic deformation and distorted domains occur on the worn surface of epoxy/polyurea composite. This indicates that the wear resistance of epoxy/polyurea composite was greatly improved by the addition of polyurea elastomer, which led to low frictional coefficients and wear mass losses. Copyright © 2008 John Wiley & Sons, Ltd.     

Study of epoxy resin for cryogenic use by positron annihilation method

The molecular state of epoxy resins for cryogenic use has been studied in terms of positron lifetime measurement. The addition of plasticizer increased the free volume in the epoxy and hence the ductility of the epoxy at room temperature was increased. The fracture toughness at cryogenic temperatures, however, decreased. The increase of molecular weight between crosslinks decreased the free volume in the epoxy at room temperature and increased the fracture toughness slightly at cryogenic temperature. Based on the data the molecular state model desired for cryogenic application was proposed and the nano-sized silica dispersed epoxy was prepared by means of sol-gel method to follow the model. The cryogenic properties of the silica dispersed epoxy and the free volume evaluated by positron annihilation lifetime were also discussed.     

正十二硫醇自组装单层膜改善环氧涂层腐蚀防护性能的研究

通过在正十二硫醇自组装单层膜表面制备环氧树脂涂层的方法,在涂层/铜基体界面引入自组装界面层.采用X射线光电子能谱、电化学阻抗谱、阻抗-时间谱和相位角-时间谱等方法对硫醇自组装界面层及其对涂层腐蚀防护性能的影响进行了研究.结果表明,引入的自组装单层可极大地改善涂层的腐蚀防护性能.论文还对自组装单层改善涂层腐蚀防护性能的机理进行了探讨.     

Combined effect of zeolite and boric acid on thermal behavior of epoxy composites

The particles of natural zeolite in combination with boric acid were incorporated into the epoxy resin ED-20 in order to improve the thermal stability of epoxy polymer. Epoxy resin was cured using polyethylenepolyamine. Characterization of the epoxy composites was carried out by using Fourier transform infrared spectrometry, thermogravimetric analysis (TG) and differential scanning calorimetry (DSC) under flow of air and argon. The thermal behavior of the zeolite/boric acid-based epoxy composites (total percentage 15 mass%) were compared with that of 15 mass% boric acid-based epoxy system and the neat epoxy resin. TG and DSC results revealed that the combination of 5 mass% zeolite and 10 mass% boric acid significantly increased the mid-point temperature and residue, and decreased the maximum decomposition rate of the epoxy composites at the heating.     

有机硅改性环氧树脂的合成与性能研究

用氨基硅油和双酚A型环氧树脂为原料合成一种新型的环氧树脂。研究了不同反应时间、不同反应温度以及不同氨基硅油含量对改性环氧树脂性能的影响,用热重法对改性树脂的耐热性进行了表征。结果表明,用工业产的氨基硅油合成的改性环氧树脂同样具有良好的韧性和耐热性。     

Modification of epoxy polymers with epoxy thiirane derivative of benzimidazolone-2

An epoxy thiirane derivative of benzimidazolone-2 was synthesized. An addition of epoxy thiirane derivative of denzimidazolone-2 to epoxy rubber and epoxy composites was shown to increase their thermal stability, elasticity modulus, and cohesion and adhesion strengths, especially at higher test temperatures. The effect depends on the concentration of additive, hardening temperature, type of rubber, and other factors.     

Preparation of epoxy-acrylic latex based on bisphenol F epoxy resin

Bisphenol F based epoxy-acrylic latex with different amount of epoxy resin was successfully prepared by semi-continuous seeded emulsion polymerization. The resulting composite latexes had a narrow size distribution of about 105 nm in diameter. The DSC result showed that the epoxy resin and polyacrylate were grafting copolymerization. The FTIR spectra showed that the epoxy group had been introduced into the epoxy acrylic latex system, and the composite latex could be crosslinked with epoxy hardener at room temperature. The crosslinked composite latex film exhibited a high Tg compared to epoxy-acrylic latexes. The surface of the films with the epoxy resin was regular, and diffused into the polyacrylate phase in the epoxy-acrylic latexes films. Since the curing reactions occurred before latex particle coalescence stage, the surfaces of the cured epoxy-acrylate latex films had a number of interface particle. Compared with the acrylic latex, the thermal stability of the epoxy-acrylate latex was increased, and the stability of the cured film increased with increasing epoxy content.     

聚氨酯/环氧树脂互穿网络硬质泡沫塑料反应过程和微观结构

聚氨酯／环氧树脂互穿网络(PU／EPIPN)硬泡中异氰酸根的消耗速度较纯PU硬泡高，是由于环氧树脂的固化荆同时也是异氰酸根反应的催化荆。而PU／EP IPN硬泡中环氧基的反应速度和反应程度均较纯EP网络低，归因于互穿网络对基团扩散的阻碍。在互穿网络硬泡形成过程中，存在环氧开环中所新产生的羟基与异氰酸根的反应、大分子多元醇中羟基与环氧基的反应以及异氰酸根与环氧基形成嗯唑烷酮的反应三种形成网络间的化学键的途径。同时由于PU／EPIPN硬泡高度的交联，使得IPN硬泡中两个网络具有良好的相容性。动态力学性能表明所有IPN样品都只有一个玻璃化温度。透射电镜表明IPN样品无明显的相界面。