Numerical study on the desorption processes of oil droplets inside oil-contaminated sand under cavitation micro-jets

The removal of the adsorbed oil droplet is critical to deoiling treatment of oil-bearing solid waste. Ultrasonic cavitation is regarded as an extremely useful method to assist the oil droplets desorption in the deoiling treatment. In this paper, the effects of cavitation micro-jets on the oil droplets desorption were studied. The adsorbed states of oil droplets in the oil-contaminated sand were investigated using a microscope. Three representative absorbed states of the oil droplets can be summarized as: (1) the individual oil droplet adsorbed on the particle surface (2) the clustered oil droplets adsorbed on the particle surface; (3) the oil droplet adsorbed in a gap between particles. The micro-jet generation during the bubble collapse near a rigid wall under different acoustic pressure amplitudes at an ultrasonic frequency of 20 kHz was investigated numerically. The desorption processes of the oil droplets at the three representative absorbed states under micro-jets were also simulated subsequently. The results showed that the acoustic pressure has a great influence on the velocity of micro-jet, and the initial diameter of cavitation bubbles is significant for the cross-sectional area of micro-jets. The wall jet caused by a micro-jet impacting on the solid wall is the most important factor for the removal of the absorbed oil droplets. The oil droplet is broken by the jet impinging, and then it breaks away from the solid wall due to the shear force generated by the wall jet. In addition to a higher sound pressure, the cavitation bubble at a larger initial diameter is more important for the desorption of the clustered oil droplets. Conversely, the micro-jet generated by the cavitation bubble at a smaller initial diameter (0.1 mm) is more appropriate for the desorption of the oil droplet in a narrow or sharp-angled gap.     

Analysis of the effect of impact of near-wall acoustic bubble collapse micro-jet on Al 1060

The bubble collapse near a wall will generate strong micro-jet in a liquid environment under ultrasonic field. To explore the effect of the impact of near-wall acoustic bubble collapse micro-jet on an aluminum 1060 sheet, the cavitation threshold formula and micro-jet velocity formula were first proposed. Then the Johnson-Cook rate correlation material constitutive model was considered, and a three-dimensional fluid-solid coupling model of micro-jet impact on a wall was established and analyzed. Finally, to validate the model, ultrasonic cavitation test and inversion analysis based on the theory of spherical indentation test were conducted. The results show that cavitation occurs significantly in the liquid under ultrasonic field, as the applied ultrasonic pressure amplitude is much larger than liquid cavitation threshold. Micro pits appear on the material surface under the impact of micro-jet. Pit depth is determined by both micro-jet velocity and micro-jet diameter, and increases with their increase. Pit diameter is mainly related to the micro-jet diameter and d_p/d_j ≈ 0.95–1.2, while pit’s diameter-to-depth ratio is mainly negatively correlated with the micro-jet velocity. Wall pressure distribution is mostly symmetric and its maximum appears on the edge of micro-jet impingement. Obviously, the greater the micro-jet velocity is, the greater the wall pressure is. Micro pits formed after the impact of micro-jet on aluminum 1060 surface were assessed by ultrasonic cavitation test. Inversion analysis results indicate that equivalent stress, equivalent strain of the pit and impact strength, and velocity of the micro-jet are closely related with pit’s diameter-to-depth ratio. For the pit’s diameter-to-depth ratio of 16–68, the corresponding micro-jet velocity calculated is 310–370 m/s.     

Numerical modelling of ultrasonic waves in a bubbly Newtonian liquid using a high-order acoustic cavitation model

To address difficulties in treating large volumes of liquid metal with ultrasound, a fundamental study of acoustic cavitation in liquid aluminium, expressed in an experimentally validated numerical model, is presented in this paper. To improve the understanding of the cavitation process, a non-linear acoustic model is validated against reference water pressure measurements from acoustic waves produced by an immersed horn. A high-order method is used to discretize the wave equation in both space and time. These discretized equations are coupled to the Rayleigh-Plesset equation using two different time scales to couple the bubble and flow scales, resulting in a stable, fast, and reasonably accurate method for the prediction of acoustic pressures in cavitating liquids. This method is then applied to the context of treatment of liquid aluminium, where it predicts that the most intense cavitation activity is localised below the vibrating horn and estimates the acoustic decay below the sonotrode with reasonable qualitative agreement with experimental data.     

Cavitation-induced shock wave behaviour in different liquids

This paper follows our earlier work where a strong high frequency pressure peak has been observed as a consequence of the formation of shock waves due to the collapse of cavitation bubbles in water, excited by an ultrasonic source at 24 kHz. We study here the effects of liquid physical properties on the shock wave characteristics by replacing water as the medium successively with ethanol, glycerol and finally a 1:1 ethanol–water solution. The pressure frequency spectra obtained in our experiments (from more than 1.5 million cavitation collapsing events) show that the expected prominent shockwave pressure peak was barely detected for ethanol and glycerol, particularly at low input powers, but was consistently observed for the 1:1 ethanol–water solution as well as in water, with a slight shift in peak frequency for the solution. We also report two distinct features of shock waves in raising the frequency peak at MHz (inherent) and contributing to the raising of sub-harmonics (periodic). Empirically constructed acoustic pressure maps revealed significantly higher overall pressure amplitudes for the ethanol–water solution than for other liquids. Furthermore, a qualitative analysis revealed that mist-like patterns are developed in ethanol–water solution leading to higher pressures.     

超声空化的研究方法及进展

综述了超声空化研究的各种方法及研究进展,总结了空化研究中存在的问题,简要介绍了超声空化在基因导入方面应用的新进展。     

Generation and control of acoustic cavitation structure

The generation and control of acoustic cavitation structure are a prerequisite for application of cavitation in the field of ultrasonic sonochemistry and ultrasonic cleaning. The generation and control of several typical acoustic cavitation structures (conical bubble structure, smoker, acoustic Lichtenberg figure, tailing bubble structure, jet-induced bubble structures) in a 20–50 kHz ultrasonic field are investigated. Cavitation bubbles tend to move along the direction of pressure drop in the region in front of radiating surface, which are the premise and the foundation of some strong acoustic cavitation structure formation. The nuclei source of above-mentioned acoustic cavitation structures is analyzed. The relationship and mutual transformation of these acoustic cavitation structures are discussed.     

Numerical modeling of ultrasonic cavitation by dividing coated microbubbles into groups

Homogeneous cavitation models usually use an average radius to predict the dynamics of all bubbles. However, bubbles with different sizes may have quite different dynamic characteristics. In this study, the bubbles are divided into several groups by size, and the volume-weighted average radius is used to separately calculate the dynamics of each group using a modified bubble dynamics equation. In the validation part, the oscillations of bubbles with two sizes are simulated by dividing them into 2 groups. Comparing with the predictions by the Volume of Fluid (VOF) method, the bubble dynamics of each size are precisely predicted by the proposed model. Then coated microbubbles with numerous sizes are divided into several groups in equal quantity, and the influence of the group number is analyzed. For bubble oscillations at f = 0.1 MHz and 1 MHz without ruptures, the oscillation amplitude is obviously under-estimated by the 1-group model, while they are close to each other after the group number increases to 9. For bubble ruptures triggered by Gaussian pulses, the predictions are close to each other when more than 5 groups are used.     

Directional transport and random motion of particles in ALF ultrasonic cavitation structure

The motion of particles of different properties and sizes in ALF ultrasonic cavitation structure is investigated experimentally with high-speed photography. Particles tend to transport along the bubble chain and move towards the focus repeatedly and predictably in ALF cavitation structures. Particles at the focus aggregate and separate alternately over time. The separation of particles mainly occurs in the expansion process of cavitation bubbles, while the movement and aggregation of particles mostly take place during the collapse stage. The directional transport of particles along the bubble chain of ALF cavitation cloud and the random aggregation and dispersion at the focus of ALF are all related to the cavitation bubbles attached to the particles. The directional transportation (predictable, repeatable and pipeline-free) and aggregation of particles in ALF cavitation clouds may be used in special occasions, for example, drug delivery and targeted therapy.     

超声空化与超声医学

随着超声技术应用广泛而迅速的发展,整整一个世纪来,超声空化成了经久不衰的研究课题,特别近１０年来,超声空化成了多种学科的基础研究热点。本扼要地介绍了起声空化的最新研究进展,以及超声空化与超声医学发展的密切关系。     

A parametrical study of disinfection with hydrodynamic cavitation

The physical and chemical conditions generated by cavitation bubbles can be used to destroy microorganisms and disinfect wastewater. The effect of different cavitation chamber designs and diverse operational parameters on the inactivation rate of Escherichia coli have been studied and used to understand the mechanisms involved in cell disruption.     

Memory effect and redistribution of cavitation nuclei in a thin liquid layer

Temporal evolution and spatial distribution of acoustic cavitation structures in a thin liquid layer were investigated experimentally with high-speed photography. The inception and disappearance processes of cavitation bubble cloud revealed that the metastable cavitaton structures formed in the thin liquid layer caused a long-term “memory effect”. A factor which weakens the memory effect was identified. The distribution of cavitation nuclei was investigated by changing the temporal decay of the memory effect.     

Characterising the cavitation activity generated by an ultrasonic horn at varying tip-vibration amplitudes

Dual-perspective high-speed imaging and acoustic detection is used to characterise cavitation activity at the tip of a commercial 20 kHz (f₀) ultrasonic horn, over 2 s sonications across the range of input powers available (20 – 100%). Imaging at 1 × 10⁵ frames per second (fps) captures cavitation-bubble cluster oscillation at the horn-tip for the duration of the sonication. Shadowgraphic imaging at 2 Mfps, from an orthogonal perspective, probes cluster collapse and shock wave generation at higher temporal resolution, facilitating direct correlation of features within the acoustic emission data generated by the bubble activity. f₀/m subharmonic collapses of the primary cavitation cluster directly beneath the tip, with m increasing through integer values at increasing input powers, are studied. Shock waves generated by periodic primary cluster collapses dominate the non-linear emissions of the cavitation noise spectra. Transitional input powers for which the value of m is indistinct, are identified. Overall shock wave content within the emission signals collected during sonications at transitional input powers are reduced, relative to input powers with distinct m. The findings are relevant for the optimisation of applications such as sonochemistry, known to be mediated by bubble collapse phenomena.     

Laser-induced cavitation bubbles and shock waves in water near a concave surface

The interplay among the cavitation structures and the shock waves following a nanosecond laser breakdown in water in the vicinity of a concave surface was visualized with high-speed shadowgraphy and schlieren cinematography. Unlike the generation of the main cavitation bubble near a flat or a convex surface, the concave surface refocuses the emitted shock waves and causes secondary cavitation near the acoustic focus which is most pronounced when triggered by the shock wave released during the first main bubble collapse. The shock wave propagation, reflection from the concave surface and its scattering on the dominant cavity is clearly resolvable on the shadowgraphs. The schlieren approach revealed the pressure build up in the last stage of the collapse and the first stage of the rebound. A persistent low-density watermark is left behind the first collapse. The observed effects are important wherever cavities collapse near indented surfaces, such as in cavitation peening, cavitation erosion and ophthalmology.     

The influence of pressure on the acoustic cavitation in saturated CO2-expanded N,N-dimethylformamide

CO₂-expanded organic solvent is a kind of important fluid medium and has broad applications in chemical industry, environmental protection and other fields. Ultrasonic cavitation in gas expanded liquids (GXLs) is conducive to enhancing mass transfer and producing many exciting phenomena. In this paper, the ultrasonic cavitations and streaming in the saturated CO₂-expanded liquid N, N-dimethylformamide (DMF) at 4.2 MPa and 5.2 MPa are observed by a high-speed camera. The cavitation intensity and time trace of pressure pulses are recorded using a PZT hydrophone. The influences of gas–liquid equilibrium pressure and ultrasonic power on the cluster dynamics of transient and stable cavitation are examined. The excess molar enthalpies required for CO₂ dissociation from DMF are calculated by Peng-Robinson equations of state and the change of surface free energy of CO₂-expanded DMF is predicted. The results show that the excess enthalpy of the mixture is one of the key factors to control ultrasonic cavitation at high pressurized conditions, while the surface tension is the key factor for low pressure. As the increase of applied ultrasonic power, the formation and collapsing frequency of bubble clusters increases, and the amplitude and cyclic frequency of pressure pulse are enhanced. The transient cavitation intensity increases as it reaches a maximum value at a certain ultrasonic power and then decreases. The change trends of stable cavitation intensity under different pressures are basically same. It can be concluded from the evidence that ultrasonic cavitation in CO₂-expanded DMF is affected by the combined effect of compression and substitution: compression depresses the nucleation and growth of bubbles, while the high solubility of CO₂ in DMF is conducive to the generation of bubbles in cavitation.     

Physical and chemical characterization of shock-induced cavitation

A strong impact on a water surface induces a shock wave propagation with a significant pressure variation leading to cavitation bubble formation. A new shock induced cavitation reactor described in this work was characterized by physical and chemical techniques. Water hammer model verification with Joukowsky approach allowed to determine the wave speed propagation and gas fraction in water submitted to shock. These values were used for frequency analysis and compared with direct bubble visualization in order to estimate the influence of the experimental parameters on the shock-induced cavitation. Thereby, the shock wave contains a broad spectrum as decomposed into frequencies. This multi-frequency nature induces heterogeneous bubbles with calculated radii of 0.01 to 3.5 mm and observed radii of 0.01 to 2.8 mm depending on experimental conditions (initial pressure, impact height, gas atmosphere). For the first time, the formation of hydroxyl radicals was proven under impact-induced cavitation. The concentration of radicals increases with increasing number of successive impacts, reaching ca. 1.3 µmol.L⁻¹ after 500 impacts in the presence of 20% O₂-Ar as saturating gas. Radical generation seems to be relatively independent of the impact height but strongly depend on the type of gas saturating water, being substantially lower in the presence of air. Moreover, radical generation increases when decreasing the initial pressure and depends on the frequency at which water is impacted by the piston. Nevertheless, yield of OH radicals during shock-induced cavitation remains much lower than that produced by power ultrasound.     

超声空化状态对苯酚降解的影响

给出不同空化状态下超声波降解苯酚溶液的实验结果,比较了相应的声压级频谱和合成声强。研究了苯酚溶液的浓度,二阶铁盐,超声辐射时间对苯酚降解率的影响,讨论了不同空化状态下的声压级频谱特征。     

超声空化及其声流结构实验研究*

超声空化及其声流效应在医学、化工和能源等领域得到广泛应用。本文采用高速摄像和粒子图像测速系统分别研究了超声场下的空化形态和声流场结构的时空演化规律。实验研究了50W,100W,200W和250W等四种不同输入功率对18kHz的超声变幅杆附近空化及其声流场的影响。研究结果表明：（1）在变幅杆下端面处观察到由大量空化气泡均匀分布组成的倒置锥形空泡结构,并且锥形空泡结构为稳态流动结构。（2）在超声变幅杆附近产生了两种不同的声流形式,第一种是变幅杆底端的射流型声流,第二种是变幅杆两侧的回旋流。此外,通过研究空泡与声流场中最大速度点之间的空间对应关系,发现声流是因为空泡流动带动而产生的。（3）空间位置和输入功率能显著影响射流型声流的流场结构,但是对回旋流的影响十分微弱。     

空化泡液体外围压强的分布

本文从空化泡动力学理论出发,分别讨论了空化泡在压缩和膨胀时液体中的压强分布情况,并作了数值模拟。研究结果表明,空化泡在膨胀和压缩时其外围压强分布明显不同,不能将其一并而论。发现当空化泡的半径增大时液体的压强在不断变化,压强是先变小后变大。而且这个压强的变化还与待测点距空化泡的距离有关。当空化泡的半径在不断变小时外界的压强在不断增大,当空化泡刚开始压缩时液体中的压强变化情况不是很明显,但当空化泡的半径变到1μm时,空化泡外界压强出现明显变化。当空化泡压缩到较小时,此时再增加外界压强空化泡的半径也不会在有很大的变化。     

Classification of regimes determining ultrasonic cavitation erosion in solid particle suspensions

Although the factors that influence ultrasonic cavitation erosion in solid particle suspensions have been extensively studied, the role that solid particles play in the cavitation process remains poorly understood. The ultrasonic cavitation erosion of AISI 1045 carbon steel was studied in the presence of monodisperse silica particles (10–100 μm, 0.5–20 vol%) suspended in transformer oil. Based on our results, we propose an overview of the possible influencing mechanisms of particle addition for specific particle sizes and concentrations. Four major regimes, namely a viscosity-enhancing regime (V), a particle-impinging regime (I), a particle-shielding regime (S), and a nuclei-adding regime (A) are identified, and their dependence on suspended particle characteristics is analyzed. The VISA regimes, in essence, reflect the viscous and inertial effects of suspended particles, and the way in which particle–particle interactions and heterogeneous nucleation affect erosion. This regime-based framework provides a better understanding of the dominant factors controlling the erosive wear caused by cavitation in the presence of solid particles, and provides a guide for erosion prediction and prevention.