Lactic acid fermentation in cell-recycle membrane bioreactor

Traditional lactic acid fermentation suffers from low productivity and low product purity. Cell-recycle fermentation has become one of the methods to obtain high cell density, which results in higher productivity. Lactic acid fermentation was investigated in a cell-recycle membrane bioreactor at higher substrate concentrations of 100 and 120 g/dm³. A maximum cell density of 145 g/dm³ and a maximum productivity of 34 g/(dm³…h) were achieved in cell-recycle fermentation. In spite of complete consumption of substrate, there was a continuous increase in cell density in cell-recycle fermentation. Control of cell density in cell-recycle fermentation was attempted by cell bleeding and reduction in yeast extract concentration.     

Modelling of submerged membrane bioreactor: Conceptual study about link between activated slugde biokinetics,aeration and fouling process

A mathematical model was developed to simulate filtration process and aeration influence on submerged membrane bioreactor (SMBR) in aerobic conditions. The biological kinetics and the dynamic effect of the sludge attachment and detachment from the membrane, in relation to the filtration and a strong intermittent aeration, were included in the model. The model was established considering soluble microbial products (SMP) formation-degradation. The fouling components responsible of pore clogging, sludge cake growth, and temporal sludge film coverage were considered during calculation of the total membrane fouling resistance. The influence of SMP, transmembrane pressure, and mixed liquor suspended solids on specific filtration resistance of the sludge cake was also included. With this model, the membrane fouling under different SMBR operational conditions can be simulated. The influence of a larger number of very important process variables on fouling development can be well quantified. The model was developed for evaluating the influence on fouling control of an intermittent aeration of bubbles synchronized or not with the filtration cycles, taking into account the effects of shear intensity on sludge cake removal.     

NaClO原位清洗对膜生物反应器生物膜污染影响研究进展

膜生物反应器(MBR)的膜污染问题严重制约了该工艺进一步快速的商业化推广,全面认识NaClO原位氧化清洗对MBR生物膜污染的影响,对于开发新型膜清洗技术及MBR工程优化具有重要意义。本文从微生物胞外关键组分空间分布角度综述了NaClO原位清洗对生物膜污染及生物絮凝的影响,并探讨了生物絮体重构机制及强化生物絮凝的相关措施。最后,本文从减缓膜污染的角度,对该领域未来的研究方向进行了论述。     

Development of a membrane reactor for decomposing hydrogen sulfide into hydrogen using a high-performance amorphous silica membrane

We have successfully developed a membrane reactor for decomposing hydrogen sulfide into hydrogen using an amorphous silica membrane for the first time. The membrane was prepared by the CVD method with tetramethoxysilane and oxygen, and showed excellent hydrogen permeance at 873 K of the order of 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ and high hydrogen/nitrogen permselectivity of 10⁴. The membrane reactor constructed with our membrane and a commercially available catalyst decomposed hydrogen sulfide into hydrogen with higher conversion than the equilibrium conversion. This conversion enhancement was because of the selective extraction of hydrogen from the reaction side to the permeate side by the silica membrane.     

Analysis of pharmaceuticals in wastewater and removal using a membrane bioreactor

Much attention has recently been devoted to the life and behaviour of pharmaceuticals in the water cycle. In this study the behaviour of several pharmaceutical products in different therapeutic categories (analgesics and anti-inflammatory drugs, lipid regulators, antibiotics, etc.) was monitored during treatment of wastewater in a laboratory-scale membrane bioreactor (MBR). The results were compared with removal in a conventional activated-sludge (CAS) process in a wastewater-treatment facility. The performance of an MBR was monitored for approximately two months to investigate the long-term operational stability of the system and possible effects of solids retention time on the efficiency of removal of target compounds. Pharmaceuticals were, in general, removed to a greater extent by the MBR integrated system than during the CAS process. For most of the compounds investigated the performance of MBR treatment was better (removal rates >80%) and effluent concentrations of, e.g., diclofenac, ketoprofen, ranitidine, gemfibrozil, bezafibrate, pravastatin, and ofloxacin were steadier than for the conventional system. Occasionally removal efficiency was very similar, and high, for both treatments (e.g. for ibuprofen, naproxen, acetaminophen, paroxetine, and hydrochlorothiazide). The antiepileptic drug carbamazepine was the most persistent pharmaceutical and it passed through both the MBR and CAS systems untransformed. Because there was no washout of biomass from the reactor, high-quality effluent in terms of chemical oxygen demand (COD), ammonium content (N-NH₄), total suspended solids (TSS), and total organic carbon (TOC) was obtained.     

Visualisation and characterisation of biopolymer clusters in a submerged membrane bioreactor

A laboratory wastewater treatment membrane bioreactor (MBR) with a submerged hollow-fibre membrane was used to investigate the major foulants in sludge mixtures. Confocal laser scanning microscopy (CLSM) with a triple fluorescent staining protocol, i.e., SYTO9 for microbial cells, ConA-TRITC lectin for polysaccharides and NanoOrange for proteins, was utilised to visualise the fouling materials. A pool of biopolymer clusters (BPCs) ranging from 2.5 to 60 μm in size was identified in the liquid phase of the MBR sludge and in the cake sludge on the membrane surface. According to the CLSM examination, BPC are free and independent organic solutes that are different from biomass flocs and extracellular polymeric substances (EPS) and much larger than soluble microbial products (SMP). Compared to EPS, BPC contain more polysaccharides and proteins and less humic substances. It is believed that BPC are an important foulant that interacts with biomass flocs to form the sludge fouling layer on the membrane. A filtration test observed with the CLSM shows that BPC are apparently formed by the adsorption and affinity clustering of SMP within the sludge deposited on the membrane surface. The cake sludge on the fouled membrane has a much higher BPC content (16.8 mg TOC/g SS) than the MBR bulk sludge (0.4 mg TOC/g SS). It is argued that BPC behave as a glue to facilitate the growth of an impermeable sludge cake on the membrane surface, thus resulting in serious MBR fouling. These CLSM findings provide the first direct evidence of the presence of BPC in MBR and illustrate their essential role in membrane fouling.     

Mitigated membrane fouling in a vertical submerged membrane bioreactor (VSMBR)

In a laboratory-scale study, characteristics of membrane fouling in an A/O (anoxic/oxic) series membrane bioreactor (MBR) and in a vertical submerged membrane bioreactor (VSMBR) treating synthetic wastewater were compared under the same operating conditions. Accordingly, fouling characteristics of a pilot-scale VSMBR treating municipal wastewater were studied under various operating conditions. Various physical, chemical, and biological factors were used to describe membrane resistances. As a result, it was concluded that high concentrations of extracellular polymeric substances (EPS), high viscosity and a high sludge volume index (SVI) corresponded to high membrane resistance indicating severe membrane fouling in both the laboratory-scale MBRs and the pilot-scale VSMBR. In addition, high fouling potential was observed in the pilot-scale VSMBR at 60-day sludge retention time (SRT). In this case, as hydraulic retention time (HRT) decreased from 10 to 4 h, EPS concentrations increased and the average particle size increased, leading to reduced settling of the sludge and increased membrane fouling. To mitigate fouling, two different methods using air bubble jets were adopted in the pilot-scale VSMBR. As a result, it was found that air backwashing was more efficient for fouling mitigation than was air scouring.     

Development of membrane inlet mass spectrometry for examination of fermentation processes

Membrane inlet mass spectrometry (MIMS) is useful for on-line monitoring of fermentation processes. However, readings are affected by the complex and dynamic matrix in which biological processes occur, making MIMS calibration a challenge. In this work, two calibration strategies were evaluated for measurement of typical products of acidogenic fermentation, i.e., ethanol, H₂, and CO₂ in the liquid phase, and H₂ and CO₂ in the gas phase: (1) “standard calibration”, which was performed independent of fermentation experiments with sterile standards in water with a N₂ headspace, and (2) “in-process calibration” whereby fermentation was monitored concurrent with off-line analysis. Fermentation was operated in batch and continuous modes. In-process calibration was shown to be most effective for measurements of H₂ and CO₂ in both gas and liquid phases; standard calibration gave erroneous results. In the gas phase, this was due to a lower sensitivity during experiments compared to the independent standard calibration, believed to be caused by formation of a liquid film on the surface of the probe. In the liquid phase, moving from the standard calibration environment to the fermentation caused the linear relationship between the H₂ concentration and MIMS signal to change in intercept, and the relationship for CO₂ to change in slope, possibly due to dissolved ions, and related non-ideality. For ethanol, standard calibration results were fairly consistent with in-process calibration results. The main limitation with in-process calibration is the potential for a lack of variability in target concentration. This could be addressed by spiking the targeted compound at the end of the experiment. Regardless, MIMS is an ideal instrument for analysing fermentation experiments, due to its ability to measure targeted compounds semi-continuously, and due to a lack of drift over long periods.     

High impact resistance epoxy resins by incorporation of quadruply hydrogen bonded supramolecular polymers

A bisphenol A based epoxy was incorporated with a quadruply hydrogen bonded supramolecular polymer as a toughening agent to prepare a composite epoxy resin with higher impact resistance. The supramolecular polymer comprising poly-(propylene glycol) bis(2-aminopropyl) ether chains and 2-ureido-4[1H]-pyrimidinone moieties (UPy) self-assembled into spherical domains with sizes of 300 nm to 600 nm in diameter by micro phase separation in bulk epoxy matrixes. A significant improvement of 300% in impact resistance of the supramolecular polymer incorporated epoxy resin was obtained when the content of supramolecular polymer was 10 wt%. Tensile tests showed that the mechanical properties of the modified epoxy resin containing the hydrogen-bonded supramolecular polymers are also improved compared with those of the neat epoxy resin.     

Membrane fouling in a submerged membrane bioreactor (MBR) under sub-critical flux operation: Membrane foulant and gel layer characterization

Membrane foulants and gel layer formed on membrane surfaces were systematically characterized in a submerged membrane bioreactor (MBR) under sub-critical flux operation. The evaluation of mean oxidation state (MOS) of organic carbons and Fourier transform infrared (FT-IR) spectroscopy demonstrated that membrane foulants in gel layer were comprised of not only extracellular polymeric substances (EPS) (proteins, polysaccharides, etc.) but also other kinds of organic substances. It was also found that fine particles in mixed liquor had a strong deposit tendency on the membrane surfaces, and membrane foulants had much smaller size than mixed liquor in the MBR by particle size distribution (PSD) analysis. Gel filtration chromatography (GFC) analysis showed that membrane foulants and soluble microbial products (SMP) had much broader distributions of molecular weight (MW) and a larger weight-average molecular weight (M_w) compared with the influent wastewater and the membrane effluent. Scanning electron microscopy (SEM) and energy-diffusive X-ray (EDX) analysis indicated that membrane surfaces were covered with compact gel layer which was formed by organic substances and inorganic elements such as Mg, Al, Fe, Ca, Si, etc. The organic foulants coupled the inorganic precipitation enhanced the formation of gel layer and thus caused membrane fouling in the MBR.     

Use of submerged anaerobic–anoxic–oxic membrane bioreactor to treat highly toxic coke wastewater with complete sludge retention

Coke wastewater is an extremely toxic industrial effluent that requires treatment before discharge. A bench-scale, anaerobic–anoxic–oxic membrane bioreactor (A₁/A₂/O-MBR) system was utilized to treat real coke wastewater with complete sludge retention. In a 160-d test, the A₁/A₂/O-MBR system stably removed 87.9 ± 1.6% of chemical oxygen demand, 99.4 ± 0.3% of turbidity, and 99.7 ± 3.5% of NH₄⁺-N from coke wastewater. The membrane rejected almost all suspended solids; hence, a low food-to-microorganism environment was created to degrade refractory substances and reduce sludge production rates. The microbial diversity in the MBR system declined over time; however, neither pollutant removal efficiency nor total biological activity was adversely affected. Membrane fouling, which occurred during the operation of the MBR system, was principally resulted from the colloidal fraction of supernatant in suspension. Physical cleaning removed initial deposits of particles; however, prolonged operation resulted in severe clogging that can only be removed by chemical cleaning. An A₁/A₂/O-MBR system with short intermittent physical cleaning was recommended for coke wastewater treatment.     

Application of turbulence promoters in ceramic membrane bioreactor used for municipal wastewater reclamation

In ceramic membrane bioreactor (CMBR), the permeate flux through a multi-channel tubular membrane has been improved by using turbulence promoters with different configurations. It was confirmed that the introduction of inserts led to better flux in comparison with empty tube. Winding inserts with 10 mm pitch and 1.6 mm wire diameter showed better performances than the others did. A 30-day laboratory-scale operation for reclamation of municipal wastewater was studied using the ceramic membrane bioreactor. The flux under the same operation parameters increased from 70 to 175 l m⁻² h⁻¹. The average reduction rate of chemical oxygen demand (COD) was more than 95% for municipal wastewater. The investigation showed that the introduction of winding inserts was effective in increasing permeate flux of a CMBR system, and the effluent quality would not reduce in comparison with empty tube.     

Effect of solution chemistry on the fouling potential of dissolved organic matter in membrane bioreactor systems

Dissolved organic matter (DOM) as a potent foulant in membrane bioreactor (MBR) systems has attracted great attention in recent years. This paper attempts to elucidate the effect of solution chemistry (i.e. solution pH, ionic strength, and calcium concentration) on the fouling potential of DOM with different characteristics. Results of microfiltration experiments showed that the fouling potential of DOM having higher hydrophobic content increased more markedly at low pH due to the reduced ionization of carboxylic and phenolic functional groups of aquatic humic substances. In contrast, the fouling potential of hydrophilic DOM components and the molecular size of DOM appeared to be less affected by solution pH. The more compact molecular configuration of DOM at high ionic strength contributed to form a denser fouling layer, and limited the amount of foulants retained by the membranes on the other hand. DOM fouling potential greatly increased with increasing calcium concentration. The magnitude of the increase, however, was independent of the hydrophobicity of DOM, suggesting strong interactions exist between calcium ions and hydrophilic DOM components. Moreover, it was observed that the main mechanism governing the effect of calcium ions on the molecular size of DOM transited from charge shielding to complex formation as calcium concentration increased.     

Perovskite membrane reactor for continuous and isothermal redox hydrogen production from the dissociation of water

The redox water splitting is one of the most promising routes for sustainable hydrogen production. Towards this goal, serious technological obstacles are set: (i) by the non-isothermal operation of the redox process, that causes serious reactor construction problems, and (ii) by the need for efficient high temperature oxygen/hydrogen separation technology which is a very challenging development. In this paper, perovskite materials having the formula La_0.3Sr_0.7FeO₃ were synthesized and subsequently tested for their high temperature oxidation/reduction behavior. The redox activity of the materials in relation to the water splitting reaction has been also investigated. Dense, disc shaped membranes of the materials were synthesized and placed in a membrane reactor. Experiments at 1133 K revealed the possibility of performing the reduction and oxidation steps simultaneously and isothermally on each side of the membrane reactor. A steady-state situation was thereby achieved where hydrogen was continuously produced on one side while the material was simultaneously regenerated on the other side. The created oxygen vacancy gradient formed the driving force for a continuous flux of vacancies from the membrane reduction surface to the membrane oxidation surface. The hydrogen production rate under the particular experimental conditions estimated to be ∼47.5 cm³ H₂ (STP) m⁻² min⁻¹. It could be increased by a factor of approximately 3, up to ∼145 cm³ H₂ (STP) m⁻² min⁻¹, if the membrane reduction was enhanced with a reductant such as carbon monoxide. This approach resulted in an efficient execution of the water gas shift reaction towards high purity hydrogen production.     

Effects of sludge retention time on membrane fouling and microbial community structure in a membrane bioreactor

In this study, the effect of sludge retention time (SRT) on membrane bio-fouling was investigated in a membrane bioreactor (MBR) equipped with a sequential anoxic/anaerobic reactor. Specific cake resistance (α), trans-membrane pressure (TMP), mixed liquor suspended solids (MLSS), particle sizes, extracellular polymer substances bound in sludge (bound-EPS) and their correlations with membrane bio-fouling were studied at different SRTs. As SRT decreased to 20 days, the bound-EPS per unit of biomass increased, and consequently, the value of α increased, which resulted in the rise of TMP. However, the reduction of the bound-EPS content was relatively small as compared to a significant decrease in the value of α at longer SRTs (above 60 days). These observations suggest that colloidal particles significantly contribute to membrane bio-fouling. In addition, the diversity of the microbial community structure of activated sludge in the MBRs was observed using the respiratory quinone profile. The ubiquinone species containing UQ-8, belonging to the class β-Proteobacteria type were the major constituents of the microbial community structure. The mole fraction of menaquinone MK-6, -7 and -8(H2) increased as SRT increased. Thus, the results of this study indicate that growth of microorganisms belonging to the δ- and ?-subclass of Proteobacteria as well as the members of the Cytophaga–Flavobacterium cluster increased at longer SRTs.     

Supramolecular polymers fabricated by orthogonal self-assembly based on multiple hydrogen bonding and macrocyclic host–guest interactions

Supramolecular polymers constructed by orthogonal self-assembly based on multiple hydrogen bonding and macrocyclic host-guest interactions have received increasing attention due to their elegant structures,outstanding properties,and potential applications.Hydrogen bonding endows these supramolecular polymers with good adaptability and reversibility,while macrocyclic host-guest interactions give them good selectivity and versatile stimuli-responsiveness.Therefore,functional supramolecular polymers fabricated by these two highly specific,noninterfering interactions in an orthogonal way have shown wide applications in the fields of molecular machines,electronics,soft materials,etc.In this review,we discuss the recent advances of functional supramolecular polymers fabricated by orthogonal self-assembly based on multiple hydroge n bonding and host-guest interactions.In particular,we focus on crown ether-and pillar[n]arene-based supramolecular polymers due to their compatibility with multiple hydrogen bonds in organic solution.The fabrication strategies,interesting properties,and potential applications of these advanced supramolecular materials are mainly concerned.     

不同价态铁离子对膜生物反应器影响研究进展

膜生物反应器(Membrane bioreactor,MBR)作为一种新型的污水处理技术,近些年来备受关注。然而,膜污染问题成为了该工艺广泛应用的最大障碍。现已证明,向MBR中投加铁系混凝剂能够减缓膜污染。本文首先综述了不同价态铁离子对MBR污染物去除的影响,然后对铁离子在污泥混合液中分布及迁移转化进行了分析,接着阐明了铁离子对膜污染的影响,最后对该领域的研究进行了展望。     

Oxidation of glucose to gluconic acid by glucose oxidase in a membrane bioreactor

Glucose oxidase (GO) (EC 1.1.3.4) was used as catalyst for oxidizing glucose into gluconic acid utilizing a 10-mL Bioengineering Enzyme Membrane Reactor® or a 400-mL Millipore Stirred Ultrafiltration Cell (MSUC) coupled with a Millipore UF membrane (cutoff of 100 kDa) and operated for 12 h under an agitation of 100 rpm, pH 5.5, and 30°C. The effect of feeding rate (0.10, 0.15, or 0.20 min^?1), glucose (2.5 or 5.0 mM), and GO (1.0 or 2.0 mg/mL) concentrations on the catalysis were studied. A yield of about 75% was attained when the MSUC filled with 1.0 mg/mL of GO was fed with 2.5 mM glucose solution at a rate of 0.15 min^?1.     

Dispersion and holdup in a three-phase fluidized-bed bioreactor

Axial dispersion and phase holdup measurements were made using electroconductivity in a fermenting fluidized-bed bioreactor (FBR) and in a model nonfermenting three-phase FBR. Multiple axial conductivity probes were used to nonintrusively monitor the bed conductivity. The gas phase holdup was estimated from a ratio of the average bed conductivity and bulk conductivity. The solid fraction in the three-phase FBR can be estimated from the two-phase liquid-solid FBR. The response to a salt pulse was used to estimate the liquid axial dispersion coefficient. Particle Peclet numbers on the order of 10^-2 were estimated as a function of flowrates and compared to literature correlations.     

On-line monitoring of continuous beer fermentation process using automatic membrane inlet mass spectrometric system

A fully automatic membrane inlet mass spectrometric (MIMS) on-line instrumentation for the analysis of aroma compounds in continuous beer fermentation processes was constructed and tested. The instrumentation includes automatic filtration of the sample stream, flushing of all tubing between samples and pH control. The calibration standards can be measured periodically. The instrumentation has also an extra sample line that can be used for off-line sample collection or it can be connected to another on-line method. Detection limits for ethanol, acetic acid and eight organic beer aroma compounds were from μg l⁻¹ to low mg l⁻¹ levels and the standard deviations were less than 3.4%. The method has a good repeatability and linearity in the measurement range. Response times are shorter than or equal to 3 min for all compounds except for ethyl caproate, which has a response time of 8 min. In beer aroma compound analysis a good agreement between MIMS and static headspace gas chromatographic (HSGC) measurements was found. The effects of different matrix compounds commonly present in the fermentation media on the MIMS response to acetaldehyde, ethyl acetate and ethanol were studied. Addition of yeast did not have any effect on the MIMS response of ethanol or ethyl acetate. Sugars, glucose and xylose, increased the MIMS response of all studied analytes only slightly, whereas salts, ammonium chloride, ammonium nitrate and sodium chloride, increased the MIMS response of all three studied compounds prominently. The system was used for on-line monitoring of continuous beer fermentation with immobilised yeast. The results show that with MIMS it is possible to monitor the changes in the continuous process as well as delays in the two-phase process.