Experimental analysis of thermal displacement and strain distributions in a small outline J-leaded electronic package by using wedged-glass phase-shifting moiré interferometry

To evaluate the influence of a printed wiring board (PWB) with a high coefficients of thermal expansion (CTE) on the thermal deformation of a small outline J-leaded electronic package (SOJ), a newly developed phase-shifting method was applied to moiré interferometry. This phase-shifting moiré interferometry method uses a wedged glass plate as a phase shifter to obtain displacement fields with a sensitivity of 100 nm/line. This technique also enabled the quantitative determination of strain distributions in all observation areas. Thermal loading was applied from room temperature (25 °C) to an elevated temperature (100 °C), and then the thermal strains of SOJ with and without the PWB were compared. The results showed that the concentrations of the longitudinal strains ε_xx and ε_yy became increasingly prominent when mounted on the PWB, and the shear strains γ_xy were concentrated at the corners of the silicon chip. The values of these strains increased by about 50% when the SOJ was mounted on the PWB.     

Electron moiré method and its application to micro-deformation measurement

In this paper, the single and two deposited metal layers method were proposed to produce the model grating for electron moiré method. The measurement principle of electron moiré method and the techniques for manufacturing model grid are expounded in detail. The accuracy of measuring strain using this method is discussed. The gratings with single deposited layer and two deposited layers with high frequency up to 5000 lines/mm were produced on different substrates. From the experimental results, both single deposited metal layer and two deposited metal layers gratings showed their heat resistance ability. Using the gratings produced and a replicated model grid, the electron moiré method was applied to measure the deformation of the strain around holes in a polyimide resin substrate, thermal strain of electronic packaging component and tensile creep around grain boundary in a pure copper specimen.     

Location and estimation of the defective area in a diaphragm: an a posteriori moiré method

A moiré method based on holographic interferometry is shown to be a powerful tool for non-destructive testing of diaphragms.     

Study of the multilayer PCB CTEs by moiré interferometry

Microelectronics packaging has been developing rapidly due to the demands for faster, lighter and smaller products. Printed circuit boards (PCBs) provide mechanical support and electrical interconnection for electronic devices. Many types of composite PCBs have been developed to meet various needs. Recent trends in reliability analysis of PCBs have involved development of the structural integrity models for predicting lifetime under thermal environmental exposure; however the theoretical models need verification by the experiment.

The objective of the current work is the development of an optical system and testing procedure for evaluation of the thermal deformation of PCBs in the wide temperature range. Due to the special requirements of the specimen and test condition, the existing technologies and setups were updated and modified. The discussions on optical methods, thermal loading chambers, and image data processing are presented. The proposed technique and specially designed test bench were employed successfully to measure the thermal deformations of PCB in the −40°C to +160°C temperature range. The video-based moiré interferometry was used for generating, capturing and analysis of the fringe patterns. The obtained information yields the needed coefficients of thermal expansion (CTE) for tested PCBs.     

Fabrication of high-frequency electron beam moiré grating using multi-deposited layer techniques

This paper proposed new ways for producing multi-layer model grids for electron beam moiré method. An electron beam lithography system was set up under scanning electron microscope which was equipped with a beam blanking device and a pattern generator. The two-deposited-metal layers method was used to manufacture electron beam grating for high-temperature use. The results verify that the Zr–Pt-type grating possesses heat resistance up to 1100°C in vacuum. A new type of composite grating with frequencies 100 lines/mm and 1000 lines/mm using three deposited layers was produced. A 10 000 lines/mm two-deposited-metal layers grating was successfully fabricated using electron beam lithography.     

Refractive power mapping of progressive power lenses using Talbot interferometry and digital image processing

A method of refractive power mapping of a lens is presented which is based on Talbot interferometry and utilizes a digital image processor. By adding a digital image processing system, fast measurement of a lens power distribution is feasible. A test lens is placed in front of two collinearly arranged gratings. The light passing through the test lens produces a shifted Talbot image of the first grating on the second grating and generates moiré fringes. Given the inclination angle of moiré fringes, the refractive power of the lens can be calculated. The calculation is performed using a digital image processor. This method is effective in finding the refractive power distribution of progressive power lenses.     

Phase shifting SEM moiré method

A new phase shifting scanning electron microscope (SEM) moiré method is proposed in this paper. The phase shifting technique is realized in four steps from 0 to 2π by shifting electron beam in the y-axis direction controlled by the SEM system. It is successfully applied to determine the residual strain of a deformed holographic grating with a frequency of 1200 lines/mm in an electronic package. As a further application, it is used to measure the virtual strain of a MEMS structure with a 5000-line/mm grating and to determine the phase distribution of a SEM moiré formed with a 6000-line/mm grating fabricated by electron beam lithography. The experiments show the feasibility of this method. It provides a new way for disposal of fringes pattern in sub-micro moiré method.     

Interpretation of fringes produced by time average reflection moiré on a circular disk

Inverse problem of reconstruction of dynamic displacements from the fringe pattern generated by time average reflection moiré is investigated in this paper. A technique for numerical simulation of time average smoothed reflection moiré fringes is proposed. The smoothing procedure is incorporated into the finite element formulation of the problem. Reconstruction of the field of deflections is illustrated for a centrally clamped disk. Such techniques can be effectively exploited in hybrid numerical–experimental procedures for different objects and grating geometries.     

Monitoring/measurement of out-of-plane vibrations using shearing interferometry and interferometric grating

In this paper, an application of shear plate interferometry combined with moiré readout to monitor/measure out-of-plane vibrations is presented. Moiré fringes are produced between the fringe pattern from the shear plate and interferometric grating recorded by photographing the interference pattern generated from the shear plate. It is demonstrated that the method can be used to study periodic and non-periodic vibrations.     

Realization of high sensitivity displacement field from moiré interferometer with rough phase shifting mechanism and pattern matching technique

In this study, phase shifting method is used to modify moiré system into micro moiré interferometer which can measure displacement field with highly improved sensitivity. Apart from existing micro moiré technique, a low cost and less precise translation stage with rough resolution (10 μm resolution) is adapted for the phase shifter. Least square algorithm is applied to estimate the arbitrary phase shifted amount and to minimize the errors induced by lowering the cost. Moreover, specimen grating is phase shifted instead of reference grating which enables simple construction from given moiré system. To compensate for rigid body in-plane translation of specimen that may occur during phase shifting, pattern matching algorithm is put into practice to ensure pixel correspondence for each phase shifted images. To verify the newly constructed micro moiré technique, local displacement fields of Fine pitch Ball Grid Array package and Wafer Level Chip Size Package with elevated sensitivity up to 26 nm per fringe was acquired.     

Investigation of dynamic displacements of lithographic press rubber roller by time average geometric moiré

Geometric moiré fringe formation method is a classical well-established experimental technique with numerous practical applications. This paper proposes the application of time-average geometric moiré analysis for the determination of dynamic displacements of the lithographic press rubber roller. This optical measurement technique is a natural extension of double-exposure geometric moiré for the identification of dynamic displacements of vibrating elastic structures. Experimental investigations prove the validity and effective practical applicability of the method.     

Whole-field analysis of uniaxial tensile tests by Moiré interferometry

Moiré interferometry—a high sensitivity whole-field optical technique—was used to follow the evolution of the deformation process of an aluminium sample subjected to a uniaxial tensile test. This technique allowed us to measure the two in-plane displacement components undergone by the sample, to evaluate the strain, stress and rotation fields, and to appreciate the trends in the deformation pattern that characterized the different stages of the test. Through a subtraction process between fields obtained at two different load levels, we were able to identify the area where strains began to localize and to observe the appearance of the diffuse neck.     

Stress analysis of fibrous composites using moiré interferometry

A sensitive moiré fringe interferometer has been developed for measuring in-plane strains in engineering materials and structures. The specific advantage of this system is that it does not have to be used in an environment isolated from external vibration. As a result, it is possible to record deformation contours with a sensitivity and spatial resolution sufficient for the accurate measurement of strains even in areas of high strain gradient. The technique has been used to investigate the behaviour of a carbon fibre reinforced plastic material under fatigue loading. The changes in strain distribution have been measured as a function of the number of cycles undergone, and have been compared with theoretical predictions of the strain distribution around a hole in an orthotropic plate.     

A study on the digital moiré technique with circular and radial gratings

A digital moiré technique with circular and radial gratings is proposed to measure in-plane displacement and strain distributions of soft materials in a polar coordinate system. By introducing the coordinate-transform technique, the concentric circles and radial lines in the Cartesian coordinate system are converted to cross gratings in a polar coordinate system. Then, the digital moiré fringes are generated using logical and filter operations on the one-bit binary images. Finally, the in-plane displacement distributions are obtained by means of the four step phase-shifting procedure. Also, the measurement principles and the basic procedures of the new digital moiré technique are explained in detail. An application for rubber sheet with a single-edge crack is studied, and the experimental results show that the presented method is feasible.     

Finite fringe moiré deflectometry for the measurement of radius of curvature: an alternative approach

Moiré deflectometry, based on infinite fringe detection, is a sensitive and advantageous method for the precise measurement of optical parameters. An alternative approach, based on accurate finite-fringe detection moiré deflectometry, is described for the measurement of radius of curvature. An error estimation of the method, supported by experimental verification, is also presented. Extension of the method for the measurement of a long radius of curvature has also been suggested.     

Use of projection moiré for measuring the instantaneous out-of-plane deflections of composite plates subject to bird strike

For the new generation aircraft families, the use of fibre-reinforced plastics is considered for the leading edge of the wings. However, this leading edge is very prone to bird strike impact.This paper presents the use of the projection moiré technique to measure the instantaneous out-of-plane deflections of composite plates subject to bird strike. Very strict constraints with regard to (i) high-speed image acquisition, (ii) vibrations of the impact chamber, and (iii) projection and observation angles, complicated substantially the development of the set-up. Moreover, the high frame rates (12,000 fps) required a very intensive illumination.In the optimized configuration, a specially designed grating with gradually changing period is projected by means of special halide hydride lamps through one of the side windows of the impact chamber onto the composite plate riveted in a steel frame. The digital high-speed camera is mounted on the roof of the impact chamber and records through a mirror the object surface with the projected fringe pattern on it.Numerical routines based on local Fourier transform were developed to process the digital images to extract the phase and the out-of-plane displacements. The phase evaluation is possible due to the carrier frequency nature of the projected moiré pattern. This carrier frequency allows separation of the unwanted additive and multiplicative fringe pattern components in the frequency domain via the application of a proper mask. The numerical calculations were calibrated for the bird strike on an aluminum plate, where the plastic deformation could be checked after the test.     

Assessment of the quality of reedbeds using holomicroscopic moiré

Holographic interferometry is proposed to detect the change in the mechanical responses of reed stems growing in eutrophic, as compared with those in healthy, water bodies. The detection of the difference in behaviour could be a sensitive way to index the degree of eutrophication. An interferometric method based on holomicroscopic moiré is developed and preliminary results obtained are presented.     

Analysis of CCD moiré pattern for micro-range measurements using the wavelet transform

A new approach based on the moiré theory and wavelet transform (WT) is proposed for measuring the micro-range distance between a charge-couple-device (CCD) camera and a two-dimensional reference grating. The micro-range distance is determined by measuring the pitch of the moiré pattern image, which is digitized by a CCD camera. A one-dimensional WT algorithm is applied to estimate the pitch of the moiré pattern. Experimental results prove that this technique is very efficient and highly accurate. The moiré range finder is an economic technique for measuring a micro-range distance.     

On the visualization of heterogeneous plastic strains by Moiré interferometry

Moiré interferometry is a valuable tool for investigations of the mechanics of materials. It is characterized by high-sensitivity and full-field capability. In this paper, the applicability of moiré interferometry and microscopic magnification to the visualization of the heterogeneous nature of the plastic strains in a polycrystalline material is considered. Plastic deformation of a coarse-grained aluminum is considered in detail.     

用电子散斑干涉法测量材料热膨胀系数

 利用双光束电子散斑干涉法（ESPI）对试件受热变形进行了实时观测，针对一次实验过程中得到的图片较多（300～500幅）的特点，在图像处理时摒弃了以往的手动识别等位移线的办法，用MATLAB语言编写了批处理程序，能够在采集的大量散斑图片中自动快速准确地标定等位移线，得到相应的位移和应变，并结合实时测量的温度值，获得了45钢和LY12铝合金在不同温升率下的热膨胀系数及其随温度的变化。实验结果表明，在涉及的温升率范围内，温升率的改变对材料热膨胀系数的影响不明显，材料的热膨胀系数随温度的升高略有上升。