Synthesis and characterization of red mud/polyaniline composites: Electrical properties and thermal stability

New types of conducting composites using red mud as an inorganic substrate and polyaniline as the conducting phase were prepared. Red mud/polyaniline (RM/PANI) composites were synthesized in acidic aqueous solution by the chemical oxidative polymerization of aniline using ammonium peroxydisulfate as the oxidant. The composites exhibit conductivities in the 0.42-5.2 S cm⁻¹ range, depending on the amount of polyaniline. They were characterized by infrared and UV-vis spectroscopy, scanning electron microscopy and X-ray diffraction. The IR and X-ray results show that PANI is deposited on the RM surface. The composites have a globular structure and the PANI globules synthesized on the surface of RM are smaller than those prepared under the same conditions without the substrate. Thermogravimetric analysis was used for investigation of the thermal stability of the composites. The thermal stability of the conductivity of RM/PANI composites was studied by ageing at 125 °C, the conductivity being measured in situ during this process.     

Dielectric properties of PANI-PEG nanocomposites filled with silica media for antistatic applications

The dielectric investigations of porous synthetic silica gel modified with polyaniline (PANI) and polyethylene glycol (PEG) polyblend at various concentrations are demonstrated in this paper. By using the chemical oxidative process to embed polyaniline (PANI) and polyethylene glycol (PEG) into a silica matrix, conducting gel nanocomposites were synthesized. For various dopant concentrations, the dielectric permittivity (ε′), D.C. conductivity (σ_dc), loss tangent (tanδ) and dielectric loss (ε″) were investigated. The samples were characterized using differential thermal analysis/thermogravimetric analysis, Fourier transform infrared spectroscopy and high-resolution transmission electron microscopy. Depending on the co-blend content, PANI-PEG modified silica structures produce nanoparticles ranging in size from 9.9 to 48.1 nm. The variation of DC conductivity (σ_dc) with PANI/PEG content shows Maxwell-Wagner Sillars (MWS) effect confirming the role of the conjugation and the structural order.     

Morphological study on water‐borne conducting polyaniline‐poly(ethylene oxide) blends

Conducting polyaniline‐poly(ethylene oxide) blends were prepared from their aqueous solutions. The blends displayed an electrical conductivity percolation threshold as low as 1.83 wt % of polyaniline loading. As demonstrated by scanning electron microscopy, polarized optical microscopy, and wide‐angle X‐ray diffraction studies, the conducting polyaniline took a fibrillar morphology in the blend, and it existed only in the amorphous phase of poly(ethylene oxide). A three‐phase model combining morphological factors instead of a two‐phase model was proposed to explain the low‐conductivity percolation threshold. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 605–612, 2002; DOI 10.1002/polb.10114     

Conducting polyaniline/nano-zinc phosphate composite as a pigment for corrosion protection of low-carbon steel

Zinc phosphate (Zn₃(PO₄)₂) nanocrystals were synthesized and used for making conducting polyaniline/nano-zinc phosphate composite by chemical oxidative method. The product was characterized by UV–visible absorption spectroscopy. The crystal structure, morphology and thermal stability of the product were studied by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and thermo gravimetric analysis, respectively. The epoxy-based paint containing conducting polyaniline/nano-zinc phosphate composite pigment was applied on low-carbon steel samples. Corrosion protection performance of the painted low-carbon steel samples in 3.5 mass % sodium chloride solution was evaluated using electrochemical technique. Transmission electron microscopic image revealed the formation of core shell structure of the composite. Composite was found to be more thermally stable than the conducting polyaniline. The corrosion rate of conducting polyaniline/nano-zinc phosphate-painted low-carbon steel was found to be 5.1 × 10^?4 mm per year, about 34 times lower than that of unpainted low-carbon steel and 10 times lower than that of epoxy nano-zinc phosphate paint-coated steel. The study reveals the possibility of using conducting polyaniline/nano-zinc phosphate as a pigment for corrosion protection.     

New renewable resource amphiphilic molecular design for size-controlled and highly ordered polyaniline nanofibers

We demonstrate here, for the first time, a unique strategy for conducting polyaniline nanofibers based on renewable resources. Naturally available cardanol, which is an industrial waste and main pollutant from the cashew nut industry, is utilized for producing well-defined polyaniline nanofibers. A new amphiphilic molecule is designed and developed from cardanol, which forms a stable emulsion with aniline for a wide composition range in water (1:1 to 1:100 dopant/aniline mole ratio) to produce polyaniline nanofibers. The scanning electron microscopy and transmission electron microscopy analysis of the nanofibers reveals that the dopant/aniline ratio plays a major role in determining the shape and size of polyaniline nanofibers. The nanofiber length increases with the increase in the dopant/aniline ratio, and perfectly linear, well-defined nanofibers of lengths as long as 7-8 muM were produced. The amphiphilic dopant has a built-in head-to-tail geometry and effectively penetrates into the polyaniline chains to form highly organized nanofibers. Wide-angle X-ray diffraction (WXRD) spectra of the nanofibers showed a new peak at 2theta = 6.3 (d spacing = 13.9 A) corresponding to the three-dimensional solid-state ordering of polyaniline-dopant chains, and this peak intensity increases with increase in the nanofiber length. The comparison of morphology and WXRD reveals that high ordering in polyaniline chains results in the formation of long, well-defined nanofibers, and this direct correlation for the polyaniline nanofibers with solid-state ordering has been established. The conductivity of the polyaniline nanofibers also increases with increase in the solid-state ordering rather than increasing with the extent of doping. The polyaniline nanofibers are freely soluble in water and possess high environmental and thermal stability up to 300 degrees C for various applications.     

Effect of surface pressure on the insulator to metal transition of a langmuir polyaniline monolayer

A remarkable change in the conductivity of a polyaniline (PAN) Langmuir monolayer in the conducting state, as a function of surface pressure, has been observed using scanning electrochemical microscopy (SECM). The film conductivity, as expressed by the SECM current response of a redox mediator, was measured in-situ in a Langmuir film balance. The conductivity of the film increases significantly with surface pressure, above a threshold value of ca. 20 mN m-1.     

Preparation and characterization of polyaniline-containing Na-AlMCM-41 as composite material with semiconductor behavior

Composite material formed from a mesoporous aluminosilicate, Na-AlMCM-41, with conducting polyaniline (PANI) has been synthesized by an in situ polymerization technique. Studies of aniline adsorption over mesoporous Na-AlMCM-41 synthesized in our laboratory allowed us to find the modes in which aniline interacts with the active sites of Na-AlMCM-41. In order to obtain the best reaction conditions to polymerize aniline onto Na-AlMCM-41, aniline was first polymerized to produce pure PANI. Hence, the oxidative in situ polymerization was carried out by two procedures, differing in the polymerization time and in static or stirring conditions. Studies of infrared spectroscopy and UV-vis spectroscopy indicated that higher polymerization time and static conditions allowed us to obtain mainly polyaniline in emeraldine form on the host. The N(2) isotherm of the polyaniline/Na-AlMCM-41 composite (PANI/MCM) indicated that the shape was similar to that of MCM, but the shift to saturation transition to lower partial pressure shows that the channels are occupied by PANI and they are now narrowed. The thermal properties of PANI, Na-AlMCM-41, and composite were investigated by TGA analyses and we found that the polymer shows higher thermal stability when it is forming the composite. Scanning electron microscopy indicated that PANI is not on the outer surface of the host. Conductivity studies show that PANI/Na-AlMCM-41 exhibits semiconductor behavior at room temperature and its conductivity was 7.0 x 10(-5) S/cm, smaller than that of pure polyaniline. PANI/Na-AlMCM-41 conductivity shows an increase as temperature increases. Magnetic measurements at room temperature confirmed that the composite has paramagnetic behavior; at lower temperatures the composite became diamagnetic.     

Electrochemical Polymerization of Aniline at Low Supporting-Electrolyte Concentrations and Characterization of Obtained Films

Conductive polymers of aniline were synthesized in aqueous acidic media such as perchloric, sulfuric, hydrochloric, phosphoric, and trifluoroacetic acids and the effect of supporting electrolyte was investigated. The conductivity of each polyaniline (PAn) sample was determined by the four-probe technique. PAn (H₂SO₄) sample was shown to have the highest conductivity, specifically, 3.55 S cm^–1. The effect of concentrations of monomers and acids on the conductivity of PAn's was studied. It was observed that the conductivity decreased with increasing aniline concentration and increased with increasing sulfuric acid concentration. The conductivities of PAn (CF₃COOH) were also investigated in different supporting electrolytes and highly good increments of its conductivities were obtained. Magnetic properties of the PAn salts were analyzed by Gouy balance measurements and it was found that their conducting mechanisms are of bipolaron nature. From the FTIR analysis it was found that polymerization occurs via the –NH₂ group in a head-to-tail mechanism. The thermal analyses revealed that PAn (HCl) among the PAn salts studied shows the highest thermal stability. Surface analyses of polymers were clarified by scanning electron microscopy. From elemental analysis results, PAn salts were concluded to be in emeraldine structure.     

CONFINING CONDUCTING POLYANILINE IN A STABLE INORGANIC NETWORK

Water soluble conducting polyaniline with electrical conductivity of 10~(-1)-10~(-2) S/cm was prepared employingdopant induced water solubility technology. The water resistance of the conducting film was significantly improvedemploying sol-gel hybrids method, especially when the conductive polyaniline loading was below 30 wt%. The reason forthe improvement is that the conducting polyaniline chains are confined in a stable inorganic network.     

Corrosion studies of polyaniline/coconut oil poly(esteramide urethane) coatings

Advancements in the area of conducting polymers have been towards their application as effective corrosion protective coatings to replace the use of heavy metals as additives in the coatings industries, which are now considered to be an environmental as well as health hazard. With the aim to utilize a sustainable resource based polymer for the development of an anti‐corrosive conducting coating material, coconut oil based conducting blend coatings of polyaniline and poly(esteramide urethane) were prepared by loading different ratios (2, 4 and 8 wt%) of polyaniline in poly(esteramide urethane). Then their physico‐chemical, thermal, morphological, conductivity and anti‐corrosive coating characteristics were investigated. The effect of a 2 year environmental aging process on the coated samples was analyzed by thermal methods as well as by corrosion studies. Results showed that the corrosion protective performance of the blend coatings was far superior than that of plane poly(esteramide urethane). These coatings showed enhanced corrosion protection in acid as well as alkaline environments upto 360 and 192 hr respectively. Conductivity of the blends was found to be in the range 2.5 × 10^?5–5.7 × 10^?4 S/cm^?1. An increase in the thermal stability of the blend coatings and a decrease in their conductivity was noticed in the aged samples which was attributed to the crosslinking effect. The corrosion protective performance of the coatings remained almost unaffected even after 2 years of aging. Copyright © 2005 John Wiley & Sons, Ltd.     

Synthesis,Electrical Conductivity,Spectral and Thermal Stability Studies on Poly(aniline-co-o-nitroaniline)

o-Nitroaniline units were incorporated in the polyaniline backbone through copolymerization with aniline. The copolymers were synthesized for 1:3 and 1:1 molar ratios of aniline and o-nitroaniline in acidic medium using potassium persulphate as oxidant and their properties were compared with that of polyaniline. The polymers showed less electrical conductivity than polyaniline. Unlike polyaniline, the presence of nitro group caused higher frequency dependence of electrical conductivity. Electronic spectra showed a blue shift in both the band of the copolymers due to the decrease in the extent of conjugation leading to lower conductivity, which could also be explained in terms of a decrease of delocalization of electron as evinced from electron para magnetic resonance (EPR) data. Thermo gravimetric analysis (TGA) revealed that copolymer derived from 1:1 molar ratio showed comparable thermal stability with polyaniline and the one derived from 1:3 molar ratios is thermally less stable than polyaniline. Activation energies for thermal degradation were estimated using Broido equation. The temperature dependence of electrical conductivity suggested charge transport is mainly through variable range hopping.     

Synthesis and characterization of epoxidized polybutadiene/polyaniline graft conducting copolymer

In this article the synthesis and characterization of an elastomeric conducting material, obtained by grafting polyaniline (EB) on commercial cis‐1,4‐polybutadiene (PB), are described. PB was first partially epoxidized in chloroform solution using meta‐chloroperbenzoic acid (MCPBA). The conducting polymer was then grafted to the activated polybutadiene (EPB) via the aminolysis reaction between the polyaniline NH₂ terminal groups and the oxirane rings. The material so obtained (EPBPAN) and the epoxidized intermediate product were characterized by ¹H NMR, ¹³C NMR, Fourier transform infrared, and ultraviolet–visible spectroscopy, thermal and mechanical analysis, and electrical conductivity measurements. The effect of the sample deformation on conductivity also was analyzed. The HCl doping of the EPBPAN film induced crosslinking reactions, generated by the acid cleavage of unreacted oxirane groups. The electrical conductivity of the doped material reached values of about 10^?5 Ω^?1 cm^?1. The key characteristics of our elastomeric conducting material are its simple synthesis, its starting as a commercial product, and the solubility of its undoped form in a common low‐boiling organic solvent like chloroform. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3082–3090, 2004     

Electrochemical synthesis and characterization of conducting polymers in supercritical carbon dioxide

This contribution reports the first synthesis of conducting polymers (CPs), specifically, polyaniline (PAn) and polypyrrole (PPy), in supercritical carbon dioxide (scCO2). CPs synthesized electrochemically in scCO2 were characterized with cyclic voltammetry (CV), four-point probe conductivity, scanning electron microscopy (SEM), and UV-vis spectroscopy. Preliminary data indicate that CPs synthesized by this method exhibit novel morphology and high conductivity comparable to that synthesized by traditional methods.     

Electrochemical properties of core-shell TiC-TiO2 nanoparticle films immobilized at ITO electrode surfaces

Titanium carbide (TiC) nanoparticles are readily deposited onto tin-doped indium oxide (ITO) electrodes in the form of thin porous films. The nanoparticle deposits are electrically highly conducting and electrochemically active. In aqueous media (at pH 7) and at applied potentials positive of 0.3 V vs. SCE partial anodic surface oxidation and formation (at least in part) of novel core-shell TiC-TiO2 nanoparticles is observed. Significant thermal oxidation of TiC nanoparticles by heating in air occurs at a temperature of 250 degrees C and leads first to core-shell TiC-TiO2 nanoparticles, next at ca. 350 degrees C to TiO2 (anatase), and finally at temperatures higher than 750 degrees C to TiO2 (rutile). Electrochemically and thermally partially oxidized TiC nanoparticles still remain very active and for some redox systems electrocatalytically active. Scanning and transmission electron microscopy (SEM and TEM), temperature dependent XRD, quartz crystal microbalance, and voltammetric measurements are reported. The electrocatalytic properties of the core-shell TiC-TiO2 nanoparticulate films are surveyed for the oxidation of hydroquinone, ascorbic acid, and dopamine in aqueous buffer media. In TiC-TiO2 core-shell nanoparticle films TiO2 surface reactivity can be combined with TiC conductivity.     

Nanocomposites of natural rubber and polyaniline-modified cellulose nanofibrils

Cellulose nanofibrils (CNF) were isolated from cotton microfibrils (CM) by acid hydrolysis and coated with polyaniline (PANI) by in situ polymerization of aniline onto CNF in the presence of hydrochloride acid and ammonium peroxydisulfate to produce CNF/PANI. Nanocomposites of natural rubber (NR) reinforced with CNF and CNF/PANI were obtained by casting/evaporation method. TG analyses showed that coating CNF with PANI resulted in a material with better thermal stability since PANI acted as a protective barrier against cellulose degradation. Nanocomposites and natural rubber showed the same thermal profiles to 200 °C, partly due to the relatively lower amount of CNF/PANI added as compared to conventional composites. On the other hand, mechanical properties of natural rubber were significantly improved with nanofibrils incorporation, i.e., Young’s modulus and tensile strength were higher for NR/CNF than NR/CNF/PANI nanocomposites. The electrical conductivity of natural rubber increased five orders of magnitude for NR with the addition of 10 mass% CNF/PANI. A partial PANI dedoping might be responsible for the low electrical conductivity of the nanocomposites.     

Pattern Formation in Thin Polymer Films Containing Conducting Polyaniline

Summary: In the present work knowledge the authors tried to direct the phase separation process in a thin polymer composite film to manufacture a polymer pattern via self organisation of the blend components. The Au substrate was modified by applying with a PDMS stamp a pattern of alternating stripes of a self-assembled monolayer. This in turn influenced the microstructure of the blend, allowing for the production of elongated domains repeating the pattern of the substrate. The blends studied in this work contained conducting polyaniline doped with camphorsulfonic acid or diphenyl phosphate and polystyrene. The role of the dopant was to induce electrical conductivity in polyaniline as well as to improve its solubility in common organic solvents. The microstructure of thin films was analysed using atomic force microscopy (AFM), dynamic secondary ion mass spectroscopy (dSIMS) and optical microscopy.     

Keggin结构钴取代硅钨酸盐聚苯胺掺杂材料的合成及性质

以Keggin结构钴取代杂多硅钨酸盐异构体α，β_i-K_6-nH_n[SiW₁₁Co(H₂O)O₃₉]·xH₂O( β_i=β₁，β₂，β₃)为掺杂剂，采用固相合成法制备了4种聚苯胺掺杂材料。用元素分析、红外光谱、紫外-可见光谱、SEM、X-射线粉末衍射、热重分析等对材料进行了表征，测定了材料的热稳定性、荧光性和导电性。实验结果表明：合成的掺杂态聚苯胺新材料具有较好的热稳定性、荧光性和导电性，室温电导率为7.5 × 10^-2 S·cm^-1，每种掺杂材料都有一个荧光发射峰，其发光中心来自于掺杂态聚苯胺极化子能带与价带之间的跃迁。     

Modifying thermal transport in electrically conducting polymers: effects of stretching and combining polymer chains

If their thermal conductivity can be lowered, polyacetylene (PA) and polyaniline (PANI) offer examples of electrically conducting polymers that can have potential use as thermoelectrics. Thermal transport in such polymers is primarily influenced by bonded interactions and chain orientations relative to the direction of heat transfer. We employ molecular dynamics simulations to investigate two mechanisms to control the phonon thermal transport in PANI and PA, namely, (1) mechanical strain and (2) polymer combinations. The molecular configurations of PA and PANI have a significant influence on their thermal transport characteristics. The axial thermal conductivity increases when a polymer is axially stretched but decreases under transverse tension. Since the strain dependence of the thermal conductivity is related to the phonon scattering among neighboring polymer chains, this behavior is examined through Herman's orientation factor that quantifies the degree of chain alignment in a given direction. The conductivity is enhanced as adjacent chains become more aligned along the direction of heat conduction but diminishes when they are orthogonally oriented to it. Physically combining these polymers reduces the thermal conductivity, which reaches a minimum value for a 2:3 PANI/PA chain ratio.     

Design and synthesis of the polyaniline interface for polyamide 66/multi-walled carbon nanotube electrically conductive composites

A polyaniline interface had been designed and built between multi-walled carbon nanotubes (MWCNTs) and polyamide 66 (PA66) in order to help in the dispersion of MWCNTs in PA66 and improve the interfacial combination between them. Transmission electron microscopy characterizations indicated that functionalized MWCNTs (f-MWCNTs) could be well-distributed in PA66 matrix and the interfacial boundary between them was indiscernible. The mixing conditions, such as f-MWCNT content, temperature, and mixing speed, played important roles in determining the formation of the conductive network and the electrical conductivities of PA66/f-MWCNT composites synthesized. A continuous conductive network was formed at 10 wt% f-MWCNT content, and the corresponding PA66/f-MWCNT composite exhibited an electrical conductivity of 8 orders of magnitude higher than pure PA66. The conducting mechanism agreed well with a thermal fluctuation-induced tunneling model.     

Synthesis and Characterization of Conducting Polyaniline Doped with Polymeric Acids

Conducting polyaniline doped with polymeric acids was synthesized by a in situ chemical polymerization method. The synthesized polymers were characterized by using UV‐Visible, FT‐IR spectroscopy and SEM analysis. Thermal stability of these polymers was evaluated by using TGA/DSC analysis. Among the three polymeric acids used for doping purpose, poly(vinyl sulphonic acid) doped polyaniline is found to be more conducting than those doped with other acids. From the temperature dependent conductivity measurements, an increase in conductivity with increase in temperature was observed.