Electroless deposition of nickel on fluoropolymers modified by surface graft copolymerization

Surface modification of Ar plasma-pretreated poly(tetrafluoroethylene) (PTFE) and poly(vinylidene fluoride) (PVDF) films via UV-induced graft copolymerization with 4-vinylpyridine (4VP), 2-vinylpyridine (2VP) or 1-vinylimidazole (VIDz) was carried out. Electroless deposition of nickel could be carried out on these graft-modified fluoropolymer surfaces after PdCl₂ activation. The surface compositions of the graft-modified films were studied by X-ray photoelectron spectroscopy. The adhesion strength between the surface graft-copolymerized fluoropolymer film and the electrolessly deposited nickel was affected by the type of monomers used for graft copolymerization and the graft concentration. The optimum T-peel adhesion strengths of the electrolessly deposited Ni on the 4VP graft-copolymerized PTFE and PVDF surfaces were about 7 and 13 N/cm, respectively. The metal/fluoropolymer assemblies delaminated by cohesive failure inside the fluoropolymer substrates. The enhanced adhesion between the electrolessly deposited Ni and the surface-modified fluoropolymers is attributable to the interfacial charge transfer interactions between the grafted polymer chains and the deposited metals (Pd and Ni), the spatial distribution of the graft chains into the metal matrix and the covalent tethering of the graft chains on the fluoropolymer surface.     

Electroless Deposition of Copper on Poly(tetrafluoroethylene) Films Modified by Plasma-Induced Surface Grafting of Poly(4-vinylpyridine)

Argon plasma-pretreated poly(tetrafluoroethylene) (PTFE) films were solution coated with a thin layer of poly(4-vinyl pyridine) (P4VP). Subsequent exposure of the films to argon plasma resulted in the grafting of P4VP on the PTFE films. Electroless plating of copper could be carried out effectively on the P4VP-grafted PTFE (P4VP-g-PTFE) surface after PdCl₂ activation and in the absence of SnCl₂ sensitization (the Sn-free process). The catalytic processes of the electroless plating of copper in the presence and absence of sensitization by SnCl₂ were also compared. The effect of glow discharge conditions on the P4VP concentration and the adhesion strength of the electrolessly deposited copper was investigated. The T-peel adhesion strength of the electrolessly deposited copper with the graft-modified PTFE film was improved in the absence of SnCl₂ sensitization and could reach about 3 N/cm. PdCl₂ activation and electroless deposition of copper could not be carried out on the pristine or the Ar plasma-treated PTFE surface in the absence of prior sensitization by SnCl₂. X-ray photoelectron spectroscopic (XPS) analysis revealed that the electrolessly deposited copper delaminated from the P4VP-g-PTFE film by cohesive failure inside the PTFE film.     

Reflective and conductive surface‐silvered polyimide films prepared by surface graft copolymerization and electroless plating

Argon plasma‐pretreated polyimide (PI) films were subjected to UV‐induced surface graft copolymerization with 4‐vinylpyridine(4VP) under atmospheric conditions. Electroless plating of silver was carried out effectively on the 4VP graft copolymerized PI (PI‐g‐P4VP) surface after PdCl₂ activation and in the absence of SnCl₂ sensitization (the Sn‐free process). The surface compositions of the modified PI films were studied by X‐ray photoelectron spectroscopy (XPS). XPS results showed that the PI‐g‐P4VP surface is ready for electroless deposition of silver via the Sn‐free process. The grafted 4VP layer with well‐preserved pyridine groups was used not only as the chemisorption sites for the palladium complexes (without the need for prior sensitization by SnCl₂) during the electroless plating of silver, but also as an adhesion promotion layer for the electrolessly deposited silver. The silver metallized PI films show high reflectivity and conductivity with a surface resistance of 1.5 Ω and a reflectivity of 91.3%, respectively. Copyright © 2007 John Wiley & Sons, Ltd.     

Electroless plating of copper on Si(100) surfaces modified by surface‐initiated atom‐transfer radical polymerization of 4‐vinylpyridine

Surface‐initiated atom‐transfer radical polymerization (ATRP) of 4‐vinylpyridine (4VP) on a pretreated Si(100) surface was carried out. The composition and topography of the Si(100) surface modified by poly(4‐vinylpyridine) (P4VP) were characterized by XPS and atomic force microscopy (AFM), respectively. The P4VP layer on the Si(100) surface was used not only as chemisorption sites for the palladium complexes without prior sensitization by SnCl₂ solution during the electroless plating, but also as an adhesion promotion layer for the electrolessly deposited copper. The electrolessly deposited copper on the Si–P4VP surface exhibited a 180° peel adhesion strength above 6 N/cm. The adhesion strength was much higher than that of the electrolessly deposited copper to the pristine silicon surface. Copyright © 2008 John Wiley & Sons, Ltd.     

Conductive thin film formation onto radiation grafted polymeric surfaces using electroless plating technique

Surface modification of polypropylene films (PP) was carried out via radiation induced graft copolymerization of 4‐vinyl pyridine (4VP) and acrylamide (AAm) to enhance the adhesion ability of the PP surface for electroless deposition of copper. Factors affecting the grafting process such as suitable solvent, comonomer composition and concentration and irradiation dose were optimized. The grafted films produced were characterized by studying their Fourier‐transform infrared (FTIR) spectra and thermal stability. The grafted films were copper‐plated by electroless deposition using Pd as the catalyst to initiate the redox reaction. The influence of catalytic activation method parameters on the plating rate were studied. Scanning electron microscopy revealed a dense and void‐free copper deposited film. The adhesion of the deposited copper film to the modified PP films was determined by measuring the tensile strength of the copper plated films. The electrical characteristics of the copper plated films in comparison with grafted films were studied. The results showed the high adhesion of the deposited copper film to the grafted PP film as well as the high electrical conductivity. Copyright © 2008 John Wiley & Sons, Ltd.     

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization of glycidyl methacrylate and its relevance to the electroless deposition of copper

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization and deposition of glycidyl methacrylate (GMA) was carried out. The effects of glow‐discharge conditions on the chemical structure and composition of the deposited GMA polymer were analyzed by X‐ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. XPS and FTIR results revealed that the epoxide groups in the plasma‐polymerized GMA (pp‐GMA) layer had been preserved to various extents, depending on the plasma deposition conditions. The morphology of the modified PTFE surface was investigated by atomic force microscopy (AFM). The pp‐GMA film with well‐preserved epoxide groups was used as an adhesion promotion layer to enhance the adhesion of the electrolessly deposited copper on the PTFE film. The T‐peel adhesion test results showed that the adhesion strength between the electrolessly deposited copper and the pp‐GMA‐modified PTFE (pp‐GMA‐PTFE) film was much higher than that between the electrolessly deposited copper and the pristine or the Ar plasma‐treated PTFE film. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3498–3509, 2000     

Thermal imidization of poly(pyromellitic dianhydride-4,4′-oxydianiline) precursors on fluoropolymers modified by surface graft-copolymerization with glycidyl methacrylate

Composite films of polyimide (PI) and poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) or of PI and poly(tetrafluoroethylene) (PTFE) were prepared by thermal imidization of the poly(amic acid) (PAA) precursors of poly(pyromellitic dianhydride-4,4′-oxydianiline) (PMPA-ODA) on glycidyl methacrylate (GMA) graft-copolymerized FEP and PTFE films. The resulting PI/GMA-g-FEP and PI/GMA-g-PTFE composites exhibited T-peel adhesion strength of approximately 7.0 and 6.5 N/cm, respectively, compared to negligible adhesion strength for the laminates prepared from thermal imidization of the PAA on the pristine and the Ar plasma-treated FEP and PTFE films. X-ray photoelectron spectroscopy (XPS) results revealed that both the PI/GMA-g-FEP and PI/FEP-g-PTFE composite films delaminated by cohesive failure inside the FEP and PTFE films, respectively. The so-delaminated PI films with a covalently tethered FEP or PTFE surface layer were highly hydrophobic, having static water contact angles above 140°. The highly hydrophobic property depends on both the composition and roughness of the delaminated surface.     

Radiation-grafting of 4-vinylpyridine and N-isopropylacrylamide onto polypropylene to give novel pH and thermo-sensitive films

Here 4-vinylpyridine (4VP) was grafted onto polypropylene films (PP) by mutual irradiation method to give PP-g-4VP; N-isopropylacrylamide (NIPAAm) was then grafted onto the PP-g-4VP films to give (PP-g-4VP)-g-NIPAAm by pre-irradiation method, using a ⁶⁰Co γ-source. The dependence of grafting percentage on radiation dose, temperature, reaction time, and monomer concentration was studied. (PP-g-4VP)-g-NIPAAm films were characterized by infrared spectroscopy (FTIR-ATR), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The critical pH point and lower critical solution temperature (LCST) were determined by swelling and water contact angle measurements. The LCST also was determined by DSC. The binary graft copolymer films are shown to be thermo-pH sensitive.     

Immobilization of Tris-(8-hydroxyquinoline) aluminum onto P4VP polymer thin films by UV irradiation cross-linking

We report a novel method for the immobilization of Tris-(8-hydroxyquinoline) aluminum (Alq₃) onto poly(4-vinylpyridine) (P4VP) thin polymer films by UV irradiation cross-linking. The polymer films were prepared by spin-coating of P4VP onto cleaned silicon wafer surface followed by UV irradiation. The thicknesses of the polymer thin films were measured by ellipsometry with different irradiation times. The immobilization of Alq₃, orientation and the surface activity were followed using photoluminescence and UV-visible spectroscopy. The surface morphology was investigated by using field emission scanning electron microscopy and atomic force microscopy. Patterning of Alq₃ on P4VP film was obtained using photolithography technique. Our experimental results show that the cross-linked P4VP thin film is a universal surface modifier.     

Novel comb-type hydrogels of net-[PP-g-AAc]-g-4VP synthesized by gamma radiation,with possible application on Cu2+ immobilization

A novel comb-type grafted hydrogel system of net-[PP-g-AAc]-g-4VP was synthesized by gamma radiation in three steps. In the first step a pH sensitive graft copolymer of AAc onto PP film was obtained by radiation grafting of acrylic acid (AAc) onto polypropylene (PP) films in aqueous solution at radiation doses of 10 kGy with a ⁶⁰Co source. The grafted side chains of poly (acrylic acid) (PAAc) were then cross-linked with gamma radiation at different radiation doses to give net-[PP-g-AAc]. Finally, 4-vinylpyridine (4VP) was grafted into the net-[PP-g-AAc]. The comb-type grafted hydrogel obtained, net-[PP-g-AAc]-g-4VP, has been studied through determination of graft yield and swelling behavior at room temperature. Two critical pH values were found for net-[PP-g-AAc]-g-4VP at 4.5 and 7.2. Initial studies on the immobilization of Cu²⁺ ions from solution into net-[PP-g-AAc]-g-4VP films were performed.The comb-type grafted hydrogel, grafted onto PP was also characterized by differential scanning calorimetry (DSC), scanning electronic microscopy (SEM) and FTIR-ATR.     

pH-Induced antireflection coatings derived from hydrogen-bonding-directed multilayer films

Hydrogen-bonding-directed layer-by-layer assembled films, based on polystyrene-block-poly(acrylic acid) (PS-b-PAA) block copolymer micelles and poly(4-vinylpyridine) (P4VP), were successfully fabricated in methanol. Varying the PAA content in the PS-b-PAA micelles afforded control over the film growth properties, especially the multilayer film thickness. Interestingly, antireflection films with refractive indices that could be tuned between 1.58 and 1.28 were obtained by treatment with an aqueous HCl solution (pH 2.27), and the transmittance obtained was as high as 98.4%. In acid solution, the pyridine group was protonated, destroying the hydrogen bonding between P4VP and PAA. A concomitant pH-induced polymer reorganization in the multilayers resulted in a porous honeycomb-like texture on the substrate.     

Surface-grafted viologen for precipitation of silver nanoparticles and their combined bactericidal activities

A viologen, N-hexyl-N'-(4-vinylbenzyl)-4,4'-bipyridinium dinitrate (HVVN), was synthesized and subsequently graft-copolymerized on poly(ethylene terephthalate) (PET) films. Silver nanoparticles can be deposited on the surface of the HVVN-PET film through photoinduced reduction of the silver ions in salt solution. The size and distribution of the silver nanoparticles can be varied by changing the reaction time. The pyridinium groups of the HVVN graft-copolymerized on the surface of the substrate possess bactericidal effects on Escherichia coli, and this antibacterial effect can be very significantly enhanced by the incorporation of silver nanoparticles on the HVVN-PET film. The dual functionalities of HVVN and silver remain stable after prolonged immersion in phosphate buffer solution and after aging in a weathering chamber.     

Meeting announcement

Diffusion and solution behavior of methanol vapor in two diblock copolymers, poly(2-vinylpyridine)—block—polyisoprene [P(2VPbI)] and poly(2-vinylpyridine)—block—polystyrene [P(2VPbS)], was studied by the weighing method at 25°C. The domain structure of films of both copolymers showed an alternating lamellar arrangement. Methanol is a good solvent for P2VP, but a nonsolvent for PI and PS. Methanol dissolved exclusively in the P2VP phase of the copolymers. For both copolymer systems, absorption and desorption processes of non-Fickian type were observed as characterized by a thickness anomaly. However, the magnitude of the deviations from purely Fickian behavior was small, and the integral diffusion coefficient, D?, was obtainable with reasonable accuracy. At low and medium concentrations, D? for P(2VPbI) was greater, by about one order of magnitude, than that for P2VP, while D? for P(2VPbS) was lower than that for P2VP. A similar trend was observed in plots of the permeability coefficient against the vapor pressure of methanol. The results indicate that the rubbery PI phase may facilitate the transport of penetrant molecules in the P(2VPbI) film. On the other hand, the glassy PS phase in the P(2VPbS) film merely interferes with the transport of methanol molecules.     

A simple method to prepare highly ordered PS-b-P4VP block copolymer template

A control strategy for tuning the film morphology of asymmetric polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) block copolymers (BCPs) is reported. After preparation of the film by spin-coating method, the as-cast films were annealed in different solvent vapor. It is found that chloroform is a wonderful solvent for forming PS-b-P4VP regular pattern. Otherwise, with changing the concentration of PS-b-P4VP, cylindrical or parallel nanostructures could be attained. The PS-b-P4VP films with cylindrical structure are used as template to deposit FePt nanoparticles into the pores. Nanoparticles reaching the bottom of the holes form a disordered magnetic array.     

A general method to determine ionization constants of responsive polymer thin films

A general method has been developed to determine the ionization constants of polymer thin films based on the stimuli-responsiveness of the polymer. Robust polymer films were fabricated on silicon wafers and gold slides using perfluorophenyl azide (PFPA) as the coupling agent. The ionization constants were measured by a number of techniques including ellipsometry, dynamic contact angle goniometry, and surface plasmon resonance imaging (SPRi). Using poly(4-vinylpyridine) (P4VP) as the model system, P4VP thin films were fabricated and the ionization constants of the films were measured taking advantage of the pH responsive property of the polymer. The pK(a) determined by ellipsometry, ~4.0, reflects the swelling of the polymer film in response to pH. The pK(a) value calculated from the dynamic contact angle measurements, ~5.0, relies on the change in hydrophilicity/hydrophobicity of the films as the polymer undergoes protonation/deprotonation. The pK(a) value measured by SPRi, ~4.9, monitors in situ the change of refractive index of the polymer thin film as it swells upon protonation. This was the first example where SPRi was used to measure the ionization constants of polymers.     

Reactive adsorption of aminosilane onto the glycidyl methacrylate graft‐copolymerized poly(tetrafluoroethylene) film surface for adhesion enhancement with evaporated copper

Surface modification of argon‐plasma‐pretreated poly(tetrafluoroethylene) (PTFE) film via UV‐induced graft copolymerization with glycidyl methacrylate (GMA) was carried out first. Reactive adsorption of γ‐aminopropyltriethoxysilane (APS) onto the GMA graft‐copolymerized PTFE (GMA‐g‐PTFE) film surface was performed by the simple immersion of the film in the APS solution. The adsorption process was studied as a function of the APS concentration, the immersion time of the graft‐modified PTFE film in the APS solution, and the washing protocol. The chemical composition and morphology of the silane‐modified surfaces were characterized by X‐ray photoelectron spectroscopy and atomic force microscopy, respectively. The performance of the silane‐modified PTFE surface in adhesion promotion was investigated. The T‐peel adhesion strength of the evaporated Cu on the PTFE film with the reactively adsorbed organosilane increased significantly to about 12.5 N/cm. This adhesion strength was more than twice that of the assembly involving evaporated Cu on the GMA‐g‐PTFE film and about 10 times that of the assembly involving evaporated Cu on the Ar‐plasma‐treated PTFE film. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 80–89, 2000     

Nanoporous block copolymer micelle/micelle multilayer films with dual optical properties

We introduce a novel and versatile approach for preparing self-assembled nanoporous multilayered films with tunable optical properties. Protonated polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) and anionic polystyrene-block-poly(acrylic acid) (PS-b-PAA) block copolymer micelles (BCM) were used as building blocks for the layer-by-layer assembly of BCM multilayer films. BCM film growth is governed by electrostatic and hydrogen-bonding interactions between the opposite BCMs. Both film porosity and film thickness are dependent upon the charge density of the micelles, with the porosity of the film controlled by the solution pH and the molecular weight (M(w)) of the constituents. PS(7K)-b-P4VP(28K)/PS(2K)-b-PAA(8K) films prepared at pH 4 (for PS(7K)-b-P4VP(28K)) and pH 6 (for PS(2K)-b-PAA(8K)) are highly nanoporous and antireflective. In contrast, PS(7K)-b-P4VP(28K)/PS(2K)-b-PAA(8K) films assembled at pH 4/4 show a relatively dense surface morphology due to the decreased charge density of PS(2K)-b-PAA(8K). Films formed from BCMs with increased PS block and decreased hydrophilic block (P4VP or PAA) size (e.g., PS(36K)-b-P4VP(12K)/PS(16K)-b-PAA(4K) at pH 4/4) were also nanoporous. This is attributed to a decrease in interdigitation between the adjacent corona shells of the low M(w) BCMs, thus creating more void space between the micelles. Multilayer films with antireflective and photochromic properties were obtained by incorporating a water-insoluble photochromic dye (spiropyran) into the hydrophobic PS core of the BCMs assembled in the films. The optical properties of these films can be modulated by UV irradiation to selectively and reversibly control the transmission of light. Light transmission of higher than 99% was observed with accompanying photochromism in the (PS(7K)-b-P4VP(28K)/PS(2K)-b-PAA(8K)) multilayer films assembled at pH 4/6. Our approach highlights the potential to incorporate a range of materials, ranging from conventional hydrophilic materials with specific interactions to hydrophobic compounds, into the assembled BCMs to yield multifunctional nanoporous films.     

Nanowear studies in chemically heterogeneous responsive polymeric brushes by surface force microscopy

In this study, we present nanowear studies using surface force microscopy (SFM), on nanoscopic thin films of reversibly switchable binary polymer brushes [polystyrene (PS) + poly(2-vinylpyridine) (P2VP)] and respective monobrushes [polystyrene and poly(2-vinylpyridine)] synthesized via “grafting to” method. The aim was to tune the wear in nanothin polymer brush surfaces. Therefore, the effect of conformational switching of PS + P2VP brush on treatment with selective solvents for PS and P2VP chains on the wear process was investigated. Wear process on thick spin-coated films of PS and P2VP was also investigated for comparison. Nanowear experiments were performed using SFM tip by repeating scans over the surface to follow the wear process closely. The wear process on different surfaces was explained on the basis of molecular entanglement as well as adhesion and friction on the sample surface. For spin-coated PS film as well as PS and PS + P2VP brush surfaces (treated with toluene) with molecular entanglements at surface, wear mechanism involved formation of ripples. However, in case of spin-coated P2VP films as well as P2VP and PS + P2VP brush surfaces (treated with ethanol) with no molecular entanglements at surface, wear occurred via removal of polymer chains and their accumulation at the rim. For PS + P2VP surface treated with acidic water, wear mechanism was complex and inhomogeneous ripple formation was followed by formation of heaps of polymeric material in the center of scanned area. The extent of wear as measured either by root mean square roughness of the surface or spacing between the ripples, increased with the number of scans for all the surfaces. Our study shows that wear mode of polymer brush surfaces is different for different polymers and can be controlled/tuned by the use of binary polymer brushes.     

The effects of energetic ion irradiation on metal-to-polymer adhesion

In this study, the simple and effective surface modification of polymers through ion irradiation is described to improve metal-to-polymer adhesion. The surface of polymer films was irradiated with 150 keV Xe⁺ ions at various fluences, and copper (Cu) was then deposited onto the surface-modified polymer films. The surface properties of the modified films were investigated in terms of their wettability, chemical composition, and surface morphology. The metal-to-polymer adhesion strength was estimated using a nano-indenter. As a result, the surface environment of the polymer films was physiochemically changed by ion irradiation, which could have a significant effect on the metal-to-polymer adhesion. The irradiated polymer films exhibited a higher adhesion strength than the control film, and the strength depended on the fluence. The maximum adhesion strength (8.45 mN) of the Cu deposited on the irradiated PEN films was obtained at a fluence of 5×10¹⁴ ions/cm².     

Ordered complex nanostructures from bimodal self-assemblies of diblock copolymer micelles with solvent annealing

We report the formation of ordered complex nanostructures from single-layered films of mixtures of polystyrene-poly(2-vinylpyridine) (PS-P2VP) and polystyrene-poly(4-vinylpyridine) (PS-P4VP) diblock copolymer micelles by THF (tetrahydrofuran) annealing. We first examined the influence of THF vapor on PS-P2VP and PS-P4VP micelles in their single-layered films. Due to the different solubility of PS-P2VP and PS-P4VP copolymers in THF, a hexagonal array of PS-P2VP micelles was changed into cylindrical nanodomains, but that of PS-P4VP micelles was not changed. The different influence of THF on PS-P2VP and PS-P4VP micelles was combined in single-layered films of mixtures of both micelles. For the purpose, we prepared mixture solutions of independently prepared small PS-P2VP and large PS-P4VP micelles. Then, bimodal self-assemblies of micelles were prepared from the mixtures, for which the hexagonal array of large PS-P4VP micelles was surrounded by small PS-P2VP micelles. When the bimodal self-assembly was annealed by THF vapor, PS-P2VP micelles were transformed into cylindrical nanodomains, but their reorganization was guided by hexagonally arranged PS-P4VP micelles. As a result, we were able to produce ordered complex nanostructures in the form of a hexagonal array of PS-P4VP micelles surrounded by PS-P2VP cylinders, which was further utilized for the synthesis of Au nanoparticles.