一种铸造镍基高温合金的高温蠕变断裂行为

研究了M963合金在975℃／225MPa条件下蠕变断裂行为。结果表明：M963合金的蠕变曲线表现出明显的蠕变三个阶段；蠕变过程中，γ’相粒子逐渐筏形化，由初始阶段的分布在γ基体中的立方状孤立相转变为蠕变后期的包围γ相的连续相；在枝晶干上有颗粒状M6C碳化物析出；蠕变变形机制从开始阶段的Orowan绕过γ’相粒子转变为蠕变后期的位错切过γ’相粒子。     

镍基高温合金的脱氮与脱硫

研究了采用CaO坩埚真空感应熔炼镍基高温合金过程中脱氮与脱硫行为。发现只用CaO坩埚并不脱硫 ;根据坩埚壁成分分析数据 ,讨论了CaO坩埚脱硫机理 ;加A1对脱氮有利 ,对脱硫具有重要的作用 ,加Ti则对脱氮有明显不利影响 ;计算了不同真空度及加A1和Ti条件下Ni- 6Cr- 5Co - 2Mo- 6W合金在 1 60 0℃时氮的溶解度 ;提高熔炼真空度是促进脱氮的有力措施。     

真空铸造下镍基高温合金铸件氧化膜缺陷分析

通过扫描电镜观察镍基高温合金试棒断口是否存在膜状氧化物。对断口区域是否为氧化物的判断采用能谱仪和波谱仪,研究表明,氧化膜夹杂缺陷引起合金内部氧化膜周围的含碳量增加,产生微观裂纹,严重影响铸件的整体性能及使用寿命．平稳浇注情况下,采用过滤网对炉内的氧含量、惰性气体及真空度加以严格控制可有效避免镍基高温合金铸件的双氧化膜缺陷产生．     

Ni-Cr-W 基高温合金高温氧化行为研究

研究了一种Ni-Cr-W基高温合金在700～1 200℃的高温氧化行为。采用XRD,SEM/EDS,拉曼光谱和维氏硬度等表征手段对氧化膜中物相、微区成分分布及合金表面硬度等结构及性能进行了研究。结果表明：随着氧化温度增加,合金中的Ni和Cr最先被氧化形成Cr₂O₃和NiO,其中的Cr₂O₃是致密的氧化层;当温度高于1 050℃时,有少量的SiO₂生成;实验范围内合金的氧化动力学曲线符合指数增长规律,氧化增重量都小于1 mg/cm²,说明合金是抗氧化级;合金在1 200℃下循环氧化后,氧化层厚度和增厚量都明显增加,其抗氧化性能明显变差;在1 100℃下氧化后合金的维氏硬度基本不变,而经过1 200℃循环氧化后氧化层会出现起皮剥落,导致合金表面硬度下降。     

镍基高温合金高速铣削加工表面完整性

采用高速铣削加工试验,研究切削速度对2种不同的镍基高温合金FGH95和Inconel718已加工表面完整性的影响规律,并观察高速铣削加工后的切屑形貌。试验结果表明:在较低切削速度范围内(800~2 000 m/min),切削速度对表面粗糙度的影响很小,两者表面粗糙度相差不大,但在较高的切削速度范围内(>2 000 m/min),FGH95的表面粗糙度要大于Inconel718的表面粗糙度。在相同切削条件下,Inconel718的加工硬化率和加工硬化层深度要明显比FGH95的大,并且Inconel718表面白层的厚度大于FGH95表面白层厚度。高速铣削加工FGH95和Inconel718切屑均出现明显的锯齿化现象,并且随着切削速度的提高,锯齿化程度不断加剧以至变为碎屑。     

镍基单晶高温合金蠕变机制研究进展

叶片在服役过程中主要承受〈001〉轴向的离心载荷,由离心应力导致的蠕变损伤是叶片的主要失效机制之一。基于单晶叶片的典型服役条件,总结了国内外关于高温低应力和中温高应力蠕变变形损伤机制的研究现状,指出深入开展含典型缺陷单晶高温合金蠕变行为、氧化和热腐蚀对单晶合金蠕变-疲劳变形损伤机制影响研究十分必要。     

镧对铸造镍基高温合金耐蚀性能的影响

本文研究了La对GBC-12合金在1030℃下抗高温氧化以及抗熔融玻璃腐蚀的影响。结果表明:La改善了氧化膜及腐蚀膜与基体金属的粘结性,促进了Cr的扩散,有利于CrO_3保护膜的形成,从而提高了该合金在1030℃时抗高温氧化和抗熔融玻璃腐蚀的能力。     

人工神经网络在镍基高温合金设计中的应用

在大量镍基高温合金试验数据的基础上，利用人工神经网络来建立数学模型，提出将部分合金成分及其温度、应力和对应的蠕变断裂寿命作为网络输入，其他合金成分作为网络输出，然后用这个模型来按要求的性能设计合金成分的含量，获得了比较满意的结果，为镍基高温合金的设计提供了一种新的手段。     

带中心孔的镍基高温合金GH4049的高温疲劳短裂纹扩展规律

对疲劳试样GH4049镍基高温合金在同一载荷与不同温度下的疲劳短裂纹扩展进行了试验，利用复型技术和光学显微镜观测了裂纹形态演化全过程。发现应力集中条件下的高温疲劳短裂纹扩展主要是单裂系统破坏，随着温度升高，短裂纹逐渐变为多裂系统，并以多裂纹的合并形式进行最终破坏；扩展方式由穿晶到沿晶和穿晶的混合方式进行，温度越高，短裂纹起裂越早，裂纹平均长度越短，短裂纹扩展速率反而越慢。     

一种铸造镍基高温合金的显微组织和冲击性能

通过金相显微镜、扫描电镜研究了试验K4648合金的显微组织及其冲击断口形貌,并分析了试验合金冲击吸收功偏低的原因.结果表明:试验K4648合金试棒经过1180℃×4 h空冷+900℃×16 h空冷热处理后,显微组织由γ基体和在γ基体上析出的捆编织针状α-Cr相和细小颗粒状M23 C6型碳化物以及分布在晶界和枝晶间的初生...     

High temperature oxidation behavior of aluminide on a Ni-based single crystal superalloy in different surface orientations

An investigation on oxidation behavior of coated Ni-based single crystal superalloy in different surface orientations has been carried out at1100 ℃. It has been found that the {100} surface shows a better oxidation resistance than the {110} one, which is attributed that the {110}surface had a slightly higher oxidation rate when compared to the {100} surface. The experimental results also indicated that the anisotropic oxidation behavior took place even with a very small difference in the oxidation rates that was found between the two surfaces. The differences of the topologically close packed phase amount and its penetration depth between the two surfaces, including the ratio of α-Al2O3 after 500 h oxidation, were responsible for the oxidation anisotropy.     

Effects of temperature and rare earth content on oxidation resistance of Ni-based superalloy

The oxidation behaviors of the Ni-22Cr-14W-2Mo superalloys with various La contents were investigated at 1 000℃and 1 100℃up to 500 h.The experimental results show that the oxidation resistance is improved by La addition.The mechanism of the reactive-element effect(REE) exhibits some difference at various oxidation temperatures.The REE is dependent on the solutionized La content when the alloy is oxidized at 1 000℃.The dispersed LaCrO_3 segregates on the grain boundaries of Cr-oxides.and hence the diffusi...     

Effect of temperature and stress on high temperature creep behavior of Ni3Al-based single crystal superalloy

The creep behavior and dislocations mechanism of the Ni₃Al-based single crystal alloy IC6SX with [001] orientation were investigated under the testing conditions of 1100 ?°C/137 ?MPa, 1100 ?°C/120 ?MPa and 1070 ?°C/137 ?MPa. It was observed that the temperature and stress had a significant effect on the high temperature creep life of the single crystal alloy. As the temperature was reduced from 1100 ?°C to 1070 ?°C, the creep life increased from 65.07 ?h to 313.8 ?h. As the stress was reduced to 120 ?MPa, the creep life increased to 243.3 ?h. Under the high temperature and low stress condition the dislocations entered the γ′ phase by climbing caused by the atomic diffusion, instead of slipping.     

Oxide coating mechanism during fluidized bed reduction: solid-state reaction characteristics between iron ore particles and MgO

Experiments on the solid-state reaction between iron ore particles and MgO were performed to investigate the coating mechanism of MgO on the iron ore particles’ surface during fluidized bed reduction. MgO powders and iron ore particles were mixed and compressed into briquettes and, subsequently, roasted at different temperatures and for different time periods. A Mg-containing layer was observed on the outer edge of the iron ore particles when the roasting temperature was greater than 1173 K. The concentration of Fe in the Mg-containing layer was evenly distributed and was approximately 10wt%, regardless of the temperature change. Boundary layers of Mg and Fe were observed outside of the iron ore particles. The change in concentration of Fe in the boundary layers was simulated using a gas–solid diffusion model, and the diffusion coefficients of Fe and Mg in these layers at different temperatures were calculated. The diffusion activation energies of Fe and Mg in the boundary layers in these experiments were evaluated to be approximately 176 and 172 kJ/mol, respectively.