Physical and chemical effects of acoustic cavitation in selected ultrasonic cleaning applications

Acoustic cavitation in a liquid medium generates several physical and chemical effects. The oscillation and collapse of cavitation bubbles, driven at low ultrasonic frequencies (e.g., 20 kHz), can generate strong shear forces, microjets, microstreaming and shockwaves. Such strong physical forces have been used in cleaning and flux improvement of ultrafiltration processes. These physical effects have also been shown to deactivate pathogens. The efficiency of deactivation of pathogens is not only dependent on ultrasonic experimental parameters, but also on the properties of the pathogens themselves. Bacteria with thick shell wall are found to be resistant to ultrasonic deactivation process. Some evidence does suggest that the chemical effects (radicals) of acoustic cavitation are also effective in deactivating pathogens. Another aspect of cleaning, namely, purification of water contaminated with organic and inorganic pollutants, has also been discussed in detail. Strong oxidising agents produced within acoustic cavitation bubbles could be used to degrade organic pollutants and convert toxic inorganic pollutants to less harmful substances. The effect of ultrasonic frequency and surface activity of solutes on the sonochemical degradation efficiency has also been discussed in this overview.     

Bubble size distribution in acoustic droplet vaporization via dissolution using an ultrasound wide-beam method

Performance and efficiency of numerous cavitation enhanced applications in a wide range of areas depend on the cavitation bubble size distribution. Therefore, cavitation bubble size estimation would be beneficial for biological and industrial applications that rely on cavitation. In this study, an acoustic method using a wide beam with low pressure is proposed to acquire the time intensity curve of the dissolution process for the cavitation bubble population and then determine the bubble size distribution. Dissolution of the cavitation bubbles in saline and in phase-shift nanodroplet emulsion diluted with undegassed or degassed saline was obtained to quantify the effects of pulse duration (PD) and acoustic power (AP) or peak negative pressure (PNP) of focused ultrasound on the size distribution of induced cavitation bubbles. It was found that an increase of PD will induce large bubbles while AP had only a little effect on the mean bubble size in saline. It was also recognized that longer PD and higher PNP increases the proportions of large and small bubbles, respectively, in suspensions of phase-shift nanodroplet emulsions. Moreover, degassing of the suspension tended to bring about smaller mean bubble size than the undegassed suspension. In addition, condensation of cavitation bubble produced in diluted suspension of phase-shift nanodroplet emulsion was involved in the calculation to discuss the effect of bubble condensation in the bubble size estimation in acoustic droplet vaporization. It was shown that calculation without considering the condensation might underestimate the mean bubble size and the calculation with considering the condensation might have more influence over the size distribution of small bubbles, but less effect on that of large bubbles. Without or with considering bubble condensation, the accessible minimum bubble radius was 0.4 or 1.7 μm and the step size was 0.3 μm. This acoustic technique provides an approach to estimate the size distribution of cavitation bubble population in opaque media and might be a promising tool for applications where it is desirable to tune the ultrasound parameters to control the size distribution of cavitation bubbles.     

声驻波场中空化泡的动力学特性

以水为工作介质, 考虑了液体的可压缩性, 研究了驻波声场中空化泡的运动特性, 模拟了驻波场中各位置处空化泡的运动状态以及相关参数对各位置处空化泡在主Bjerknes力作用下运动方向的影响. 结果表明: 驻波声场中, 空化泡的运动状态分为三个区域, 即在声压波腹附近空化泡做稳态空化, 在偏离波腹处空化泡做瞬态空化, 在声压波节附近, 空化泡在主Bjerknes 力作用下, 一直向声压波节处移动, 显示不发生空化现象; 驻波场中声压幅值增加有利于空化的发生, 但声压幅值增加到一定上限时, 压力波腹区域将排斥空化泡, 并驱赶空化泡向压力波节移动, 不利于空化现象的发生; 当声频率小于初始空化泡的共振频率时, 声频率越高, 由于主Bjerknes 力的作用将有更多的空化泡向声压波节移动, 不利于空化的发生, 尤其是驻波场液面的高度不应是声波波长的1/4; 当声频率一定时, 空化泡初始半径越大越有利于空化现象的发生, 但当空化泡的初始半径超过声频率的共振半径时, 由于主Bjerknes力的作用将有更多的空化泡向声压波节移动, 不利于空化的发生.     

Cavitation erosion by shockwave self-focusing of a single bubble

The ability of cavitation bubbles to effectively focus energy is made responsible for cavitation erosion, traumatic brain injury, and even for catalyse chemical reactions. Yet, the mechanism through which material is eroded remains vague, and the extremely fast and localized dynamics that lead to material damage has not been resolved. Here, we reveal the decisive mechanism that leads to energy focusing during the non-spherical collapse of cavitation bubbles and eventually results to the erosion of hardened metals. We show that a single cavitation bubble at ambient pressure close to a metal surface causes erosion only if a non-axisymmetric energy self-focusing is at play. The bubble during its collapse emits shockwaves that under certain conditions converge to a single point where the remaining gas phase is driven to a shockwave-intensified collapse. We resolve the conditions under which this self-focusing enhances the collapse and damages the solid. High-speed imaging of bubble and shock wave dynamics at sub-picosecond exposure times is correlated to the shockwaves recorded with large bandwidth hydrophones. The material damage from several metallic materials is detected in situ and quantified ex-situ via scanning electron microscopy and confocal profilometry. With this knowledge, approaches to mitigate cavitation erosion or to even enhance the energy focusing are within reach.     

The interaction of shockwaves with a vapour bubble in boiling histotripsy: The shock scattering effect

Boiling histotripsy is a High Intensity Focused Ultrasound (HIFU) technique which uses a number of short pulses with high acoustic pressures at the HIFU focus to induce mechanical tissue fractionation. In boiling histotripsy, two different types of acoustic cavitation contribute towards mechanical tissue destruction: a boiling vapour bubble and cavitation clouds. An understanding of the mechanisms underpinning these phenomena and their dynamics is therefore paramount to predicting and controlling the overall size of a lesion produced for a given boiling histotripsy exposure condition. A number of studies have shown the effects of shockwave heating in generating a boiling bubble at the HIFU focus and have studied its dynamics under boiling histotripsy insonation. However, not much is known about the subsequent production of cavitation clouds that form between the HIFU transducer and the boiling bubble. The main objective of the present study is to examine what causes this bubble cluster formation after the generation of a boiling vapour bubble. A numerical simulation of 2D nonlinear wave propagation with the presence of a bubble at the focus of a HIFU field was performed using the k-Wave MATLAB toolbox for time domain ultrasound simulations, which numerically solves the generalised Westervelt equation. The numerical results clearly demonstrate the appearance of the constructive interference of a backscattered shockwave by a bubble with incoming incident shockwaves. This interaction (i.e., the reflected and inverted peak positive phase from the bubble with the incoming incident rarefactional phase) can eventually induce a greater peak negative pressure field compared to that without the bubble at the HIFU focus. In addition, the backscattered peak negative pressure magnitude gradually increased from 17.4 MPa to 31.6 MPa when increasing the bubble size from 0.2 mm to 1.5 mm. The latter value is above the intrinsic cavitation threshold of –28 MPa in soft tissue. Our results suggest that the formation of a cavitation cloud in boiling histotripsy is a threshold effect which primarily depends (a) the size and location of a boiling bubble, and (b) the sum of the incident field and that scattered by a bubble.     

Cavitation clusters in lipid systems – Ring-up,bubble population,and bifurcated streamer lifetime

The processing of oils is vital to their ultimate use within the food industry. Control over the physical properties of such materials could be achieved through the application of high-intensity ultrasound (HIU). However, the exact mechanism, centred upon acoustic cavitation, is currently unclear. To investigate the cavitation environment in oils further, the ring-up of a HIU source in an oil media is studied in the presence and absence of a pre-existing bubble population. High-speed imaging and acoustic measurements within the system is demonstrated to be extremely useful in characterising the dynamics present under non steady-state conditions. The behaviour of the clusters generated in the first 1000 ms under these conditions is shown to be significantly different depending on the bubble population. A bifurcated streamer (BiS), originating from a unique bi-cluster event, is only observable in the presence of a bubble population during the ring-up process to higher cluster orders. In addition, the lifetime of this BiS event is highly temperature dependent and is shown to be a good marker for the viscosity of the oil employed.     

Estimation of chemical and physical effects of cavitation by analysis of cavitating single bubble dynamics

Cavitation events create extreme conditions in a localized ‘bubble collapse’ region, leading to the formation of hydroxyl radicals, shockwaves and microscopic high-speed jets, which are useful for many chemical and physical transformation processes. Single bubble dynamics equations have been used previously to investigate the chemical and physical effects of cavitation. In the present study, the state of the art of the single bubble dynamics equations was reviewed and certain noteworthy modifications were implemented. Simulations reaffirmed previously reported collapse temperatures of the order ~5,000 K and collapse pressures well over ~1,000 bar under varying operating conditions. The chemical effects were assessed in terms of the hydroxyl radical generation rate (OHG), calculated by applying the minimization of the Gibb’s Free Energy method using simulated collapse conditions. OHG values as high as 1x10¹² OH molecules per collapse event were found under certain operating conditions. A new equation was proposed to assess the physical effects, in terms of the impact pressure of the water jet - termed as the jet hammer pressure (JHP), formed due to the asymmetrical collapse of a bubble near a wall. The predicted JHP were found to be within a range of ~100 to 1000 bar under varying operating conditions. Important issues such as the onset of cavitation and chaotic solutions, for a cavitating single bubble dynamics were discussed. The Blake threshold pressure was found to be a sufficient criterion to capture the onset of cavitation. The impact of key operating parameters on the chemical and physical effects of cavitation were investigated exhaustively through simulations, over the parameter ranges relevant to acoustic and hydrodynamic cavitation processes. Presented methodology and results will be useful for optimisation and further investigations of a broad range of acoustic and hydrodynamic cavitation-based applications.     

Effects of medium viscoelasticity on bubble collapse strength of interacting polydisperse bubbles

Due to its physical and/or chemical effects, acoustic cavitation plays a crucial role in various emerging applications ranging from advanced materials to biomedicine. The cavitation bubbles usually undergo oscillatory dynamics and violent collapse within a viscoelastic medium, which are closely related to the cavitation-associated effects. However, the role of medium viscoelasticity on the cavitation dynamics has received little attention, especially for the bubble collapse strength during multi-bubble cavitation with the complex interactions between size polydisperse bubbles. In this study, modified Gilmore equations accounting for inter-bubble interactions were coupled with the Zener viscoelastic model to simulate the dynamics of multi-bubble cavitation in viscoelastic media. Results showed that the cavitation dynamics (e.g., acoustic resonant response, nonlinear oscillation behavior and bubble collapse strength) of differently-sized bubbles depend differently on the medium viscoelasticity and each bubble is affected by its neighboring bubbles to a different degree. More specifically, increasing medium viscosity drastically dampens the bubble dynamics and weakens the bubble collapse strength, while medium elasticity mainly affects the bubble resonance at which the bubble collapse strength is maximum. Differently-sized bubbles can achieve resonances and even subharmonic resonances at high driving acoustic pressures as the elasticity changes to certain values, and the resonance frequency of each bubble increases with the elasticity increasing. For the interactions between the size polydisperse bubbles, it indicated that the largest bubble generally has a dominant effect on the dynamics of smaller ones while in turn it is almost unaffected, exhibiting a pattern of destructive and constructive interactions. This study provides a valuable insight into the acoustic cavitation dynamics of multiple interacting polydisperse bubbles in viscoelastic media, which may offer a potential of controlling the medium viscoelasticity to appropriately manipulate the dynamics of multi-bubble cavitation for achieving proper cavitation effects according to the desired application.     

Generation and control of acoustic cavitation structure

The generation and control of acoustic cavitation structure are a prerequisite for application of cavitation in the field of ultrasonic sonochemistry and ultrasonic cleaning. The generation and control of several typical acoustic cavitation structures (conical bubble structure, smoker, acoustic Lichtenberg figure, tailing bubble structure, jet-induced bubble structures) in a 20–50 kHz ultrasonic field are investigated. Cavitation bubbles tend to move along the direction of pressure drop in the region in front of radiating surface, which are the premise and the foundation of some strong acoustic cavitation structure formation. The nuclei source of above-mentioned acoustic cavitation structures is analyzed. The relationship and mutual transformation of these acoustic cavitation structures are discussed.     

On the influence of stochastic pulsations of a bubble on its translational motion

This communication is devoted to theoretical analysis of the dynamics of a solitary cavitation bubble pulsating in a compressible viscous liquid under the action of a nonuniform acoustic field. The system of two nonlinear ordinary second-order differential equations is integrated numerically. In the range of acoustic field parameters corresponding to the principal resonance region, the bubble performs large-scale spatial oscillations. It is shown that in a very small range of initial radii, the bubble stops its oscillatory motion due to stochastic pulsations and is expelled into the region of the acoustic-pressure block. Therefore, stochastic pulsations of the bubble radically change the form of the solution to the system of the above-mentioned equations.     

Luminescence mechanism of acoustic and laser-induced cavitation

A new approach is proposed for explaining the experimental data on sonoluminescence of acoustic and laser-induced cavitation bubbles. It is suggested that two different sonoluminescence mechanisms, namely, thermal and electric ones, are possible and that they manifest themselves depending on the bubble dynamics. An intense thermal luminescence occurs as a result of compression of an individual stationary spherical bubble; a weak electric luminescence accompanies the deformation and splitting of the bubble when thermal luminescence is suppressed (for example, in the case of multibubble sonoluminescence). It is shown that, when an individual bubble loses its spherical shape under the effect of different actions (change in the acoustic pressure, artificial deformation, translatory motion, etc.) or when a laser-induced bubble undergoes fragmentation, the sonoluminescence spectrum exhibits specific bands that are similar to the bands in the multibubble sonoluminescence spectrum. The appearance of these bands is attributed to the suppression of the thermal sonoluminescence mechanism and the manifestation of the electric mechanism. It is shown that the maximum temperature T _max characterizing the compression of a laser-induced bubble is primarily determined by the temperature of the plasma at the instant of the laser-induced breakdown, whereas, for an acoustic bubble, T _max is primarily determined by the acoustic and hydrostatic pressures and by the saturation vapor pressure of the liquid.     

Application of ultrasound in electrochemistry. An overview of mechanisms and design of experimental arrangement

An overview of possible mechanisms by which sonication can influence electrochemical processes is given. Four mechanisms are discussed:

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acoustic streaming;

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microstreaming and turbulence due to cavitation;

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formation of microjets in the course of collapse of cavitation bubble;

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shock waves;

and possible effects are illustrated on several examples. The most effective process is formation of microjets, which can not only decrease diffusion layer thickness under 1 μm, but also activate (depassivate) electrode surface. Design of experimental arrangement with maximum participation of microjets is proposed. Two approaches are proposed:

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focusing of ultrasound on the working electrode and reduction of energy losses by over-pressure;

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“tuning” the reactor to obtain resonance, i.e. formation of stationary waves by activating reactor in its resonant mode.

     

超声场下刚性界面附近溃灭空化气泡的速度分析

为了揭示刚性界面附近气泡空化参数与微射流的相互关系, 从两气泡控制方程出发, 利用镜像原理, 建立了考虑刚性壁面作用的空化泡动力学模型. 数值对比了刚性界面与自由界面下气泡的运动特性, 并分析了气泡初始半径、气泡到固壁面的距离、声压幅值和超声频率对气泡溃灭的影响. 在此基础上, 建立了气泡溃灭速度和微射流的相互关系. 结果表明: 刚性界面对气泡振动主要起到抑制作用; 气泡溃灭的剧烈程度随气泡初始半径和超声频率的增加而降低, 随着气泡到固壁面距离的增加而增加; 声压幅值存在最优值, 固壁面附近的气泡在该最优值下气泡溃灭最为剧烈; 通过研究气泡溃灭速度和微射流的关系发现, 调节气泡溃灭速度可以达到间接控制微射流的目的.     

Optical nucleation of bubble clouds in a high pressure spherical resonator

An experimental setup for nucleating clouds of bubbles in a high-pressure spherical resonator is described. Using nanosecond laser pulses and multiple phase gratings, bubble clouds are optically nucleated in an acoustic field. Dynamics of the clouds are captured using a high-speed CCD camera. The images reveal cloud nucleation, growth, and collapse and the resulting emission of radially expanding shockwaves. These shockwaves are reflected at the interior surface of the resonator and then reconverge to the center of the resonator. As the shocks reconverge upon the center of the resonator, they renucleate and grow the bubble cloud. This process is repeated over many acoustic cycles and with each successive shock reconvergence, the bubble cloud becomes more organized and centralized so that subsequent collapses give rise to stronger, better defined shockwaves. After many acoustic cycles individual bubbles cannot be distinguished and the cloud is then referred to as a cluster. Sustainability of the process is ultimately limited by the detuning of the acoustic field inside the resonator. The nucleation parameter space is studied in terms of laser firing phase, laser energy, and acoustic power used.     

Acoustic cavitation

This article reviews the physics of cavitation generated by acoustic fields, covering the basic theoretical and experimental data needed for a proper understanding of the many effects of cavitation and their practical applications. The dynamics of bubble motion are developed, stressing the relation between stable and transient types of cavitation and their thresholds. Non-radial types of bubble motion are now known to initiate several important effects, including erosive action, and these are dealt with in detail. Direct verification of theories of bubble dynamics is obtained using high-speed cinematography. The most recent techniques and results are described, as are the highly-sophisticated experimental methods now being applied to the bubble-fields and aggregates, including the acoustic emission from stable and transient cavitation fields.     

超声振动珩磨作用下空化泡动力学及影响参数

为了合理利用超声振动珩磨作用下的空化效应,以磨削区单个空化泡为研究对象,考虑珩磨头合成扰动速度和珩磨压力的作用建立了磨削区空化泡的动力学模型。数值模拟了空化泡初始半径,珩磨压力,液体静压力和超声声压幅值对磨削区空化效应的影响。研究表明考虑超声振动珩磨作用时,空化泡膨胀的幅值会受到抑制,其溃灭时间也会缩短,而且较容易出现稳态空化。珩磨压力和液体静压力对磨削区空化主要起抑制作用,超声波声压幅值在一定范围内能够促进磨削区空化效果的提升。本文的研究为进一步理解超声振动珩磨的空化机理提供了理论支持。     

An equivalent method of jet impact loading from collapsing near-wall acoustic bubbles: A preliminary study

Cavitation damage is a micro, high-speed, multi-phase complex phenomenon caused by the near-wall bubble group collapse. The current numerical simulation method of cavitation mainly focuses on the collapse impact of a single cavitation bubble. The large-scale simulation of the cavitation bubble group collapse is difficult to perform and has not been studied, to the best of our knowledge. In this study, the equivalent model of impact loading of acoustic bubble collapse micro-jets is proposed to study the cavitation erosion damage of materials. Based on the theory of the micro-jet and the water hammer effect of the liquid–solid impact, an equivalent model of impact loading of a single acoustic bubble collapse micro-jet is established under the principle of deformation equivalence. Since the acoustic bubbles can be considered uniformly distributed in a small enough area, an equivalent model of impact loading of multiple acoustic bubble collapse micro-jets in a micro-segment can be derived based on the equivalent results of impact loading of a single acoustic bubble collapse micro-jet. In fact, the equivalent methods of cavitation damage loading for single and multiple near-wall acoustic bubble collapse micro-jets are formed. The verification results show the law of cavitation deformation of concrete using equivalent loading is consistent with that of a micro-jet simulation, and the average relative errors and the mean square errors are insignificant. The equivalent method of impact loading proposed in this paper has high accuracy and can greatly improve the calculation efficiency, which provides technical support for numerical simulation of concrete cavitation.     

Numerical modelling of acoustic cavitation threshold in water with non-condensable bubble nuclei

Numerical modelling of acoustic cavitation threshold in water is presented taking into account non-condensable bubble nuclei, which are composed of water vapor and non-condensable air. The cavitation bubble growth and collapse dynamics are modeled by solving the Rayleigh-Plesset or Keller-Miksis equation, which is combined with the energy equations for both the bubble and liquid domains, and directly evaluating the phase-change rate from the liquid and bubble side temperature gradients. The present work focuses on elucidating acoustic cavitation in water with a wide range of cavitation thresholds (0.02–30 MPa) reported in the literature. Computations for different nucleus sizes and acoustic frequencies are performed to investigate their effects on bubble growth and cavitation threshold. The numerical predictions are observed to be comparable to the experimental data in the previous works and show that the cavitation threshold in water has a wide range depending on the bubble nucleus size.     

声场中水力空化泡的动力学特性

以水为工作介质,考虑了液体黏性、表面张力、可压缩性及湍流作用等情况,对文丘里管反应器中空化泡在声场作用下的动力学行为特性进行了数值研究.分析了超声波频率、声压及喉径比对空化泡运动特性以及空化泡崩溃时所形成泡温以及压力脉冲的影响.结果表明,超声将水力空化泡运动调制成稳态空化,有利于增强空化效果. 关键词： 超声波 水力空化 湍流 气泡动力学     

声场与电场作用下空化泡的动力学特性

以液体为工作介质, 利用空化泡的RP控制方程, 模拟分析了无量纲化的电场频率、场强的幅值以及无量纲化的声波频率、 声压幅值的变化对空化泡运动特性的影响. 结果表明: 声场和电场联合作用时, 空化泡运动处于混沌区域范围远高于两者单独作用下空化泡的混沌区域范围. 这不仅对声空化的进一步研究具有重要的理论意义, 而且对于提高和改进空化降解有机污染物的技术也具有指导意义.