Hydrogen separation by multi-bed pressure swing adsorption of synthesis gas

The performance of multi-bed pressure swing adsorption (PSA) process for producing high purity hydrogen from synthesis gas was studied experimentally and theoretically using layered beds of activated carbon and zeolite 5A. Nonisothermal and nonadiabatic models, considering linear driving force model and Dual-site Langmuir adsorption isotherm model, were used. The effects of the following PSA variables on separation process were investigated: linear velocity of feed, adsorption time and purge gas quantity. As a result, we recovered a high purity H₂ product (99.999%) with a recovery of 66% from synthesis gas when the pressure was cycled between 1 and 8 atm at ambient temperature.     

Backfill Cycle of a Layered Bed H2 PSA Process

The backfill cycle of two-bed PSA process using activated carbon beds, zeolite 5A beds, and layered beds was studied experimentally and theoretically to recover high purity H₂ from coke oven gas. In a layered bed PSA, a comparison was made between two PSA processes with/without a backfill step before the feed pressurization step. Since the backfill step made the adsorption bed rich in H₂ and this led to a rather steep concentration wave front at the feed pressurization step, incorporating a backfill step resulted in an increase in product purity with a decrease in recovery. Each step of the single-adsorbent and layered bed PSA processes with a backfill step was simulated with a dynamic model incorporating mass, energy, and momentum balances. The model agreed well with the experimental results in predicting the product H₂ purity and recovery, thus giving a basic understanding of the bed dynamics of a backfill cycle. While the concentration and temperature profiles of a layered bed in each step showed characteristic behavior of each adsorbent in each layer, the product purity of a layered bed was not between the limits of two single-adsorbent bed processes. The concentration profiles predicted by simulation showed that CO and N₂ played an important role in obtaining high H₂ purity.     

Capture of CO2 from flue gas streams with zeolite 13X by vacuum-pressure swing adsorption

Vacuum swing adsorption (VSA) capture of CO₂ from flue gas streams is a promising technology for greenhouse gas mitigation. In this study we use a detailed, validated numerical model of the CO2VSA process to study the effect of a range of operating and design parameters on the system performance. The adsorbent used is 13X and a feed stream of 12% CO₂ and dry air is used to mimic flue gas. Feed pressures of 1.2 bar are used to minimize flue gas compression. A 9-step cycle with two equalisations and a 12-step cycle including product purge were both used to understand the impact of several cycle changes on performance. The ultimate vacuum level used is one of the most important parameters in dictating CO₂ purity, recovery and power consumption. For vacuum levels of 4 kPa and lower, CO₂ purities of >90% are achievable with a recovery of greater than 70%. Both purity and recovery drop quickly as the vacuum level is raised to 10 kPa. Total power consumption decreases as the vacuum pressure is raised, as expected, but the recovery decreases even quicker leading to a net increase in the specific power. The specific power appears to minimize at a vacuum pressure of approximately 4 kPa for the operating conditions used in our study. In addition to the ultimate vacuum level, vacuum time and feed time are found to impact the results for differing reasons. Longer evacuation times (to the same pressure level) imply lower flow rates and less pressure drop providing improved performance. Longer feed times led to partial breakthrough of the CO₂ front and reduced recovery but improved purity. The starting pressure of evacuation (which is not necessarily equal to the feed pressure) was also found to be important since the gas phase was enriched in CO₂ prior to removal by vacuum leading to improved CO₂ purity. A 12-step cycle including product purge was able to produce high purity CO₂ (>95%) with minimal impact on recovery. Finally, it was found that for 13X, the optimal feed temperature was around 67°C to maximize system purity. This is a consequence of the temperature dependence of the working selectivity and working capacity of 13X. In summary, our numerical model indicates that there is considerable scope for improvement and use of the VSA process for CO₂ capture from flue gas streams.     

Separation of a binary gas mixture by pressure swing adsorption: Comparison of different PSA cycles

Gas separation of a binary gas mixture by various pressure swing adsorption (PSA) cycles was studied by a numerical simulation in order to provide a guidance in selecting PSA cycles. PSA cycles considered in this study are 3, 4-step cycles for production of only one component and a cycle with pressure equalization for production of a light component. 4 and 5-step cycles for simultaneous production of both components of a binary gas mixture are also considered. Separation of a CH₄/CO₂ gas mixture with zeolite 5A was chosen as a case study. Performances of cycles were examined and compared in view of purity, recovery and productivity. Their relative advantages were discussed. Inclusion of a purging step to a 3-step cycle for production of only one component improves a cycle performance. Further performance improvement of a cycle for production of a light component can be achieved by employing pressure equalization. Sircar's 4-step cycle with a recycle of effluent shows the best performance in view of purity and recovery among cycles for simultaneous production of both components.Nomenclature B Langmuir adsorption constant, bar^–1 - C concentration of sorbate in gas phase, mol/m³ - D defined by Eq. (7) - n amount of sorbate in solid phase, mol/kg - n _s monolayer amount adsorbed, mol/kg - P pressure, bar - R gas constant, J/mol K - T temperature, K - t time, s - U effluent gas velocity, m/s - z height of one cell, m - bulk density of a bed, kg/m³ - bed void fraction - A CH₄ - B CO₂ - H high pressure feed step - P purge step - R heavy-component rinse step - i cell number (i=1 toN)     

Parametric Study of a Pressure Swing Adsorption Process

The performance of a pressure swing adsorption (PSA) process for production of high purity hydrogen from a binary methane-hydrogen mixture is simulated using a detailed, adiabatic PSA model. An activated carbon is used for selective adsorption of methane over hydrogen. The effects of various independent process variables (feed gas pressure and composition, purge gas pressure and quantity, configuration of process steps) on the key dependent process variables (hydrogen recovery at high purity, hydrogen production capacity) are evaluated. It is demonstrated that many different combinations of PSA process steps, their operating conditions, and the feed gas conditions can be chosen to produce an identical product gas with different hydrogen recovery and productivity.     

Determination of absolute gas adsorption isotherms: simple method based on the potential theory for buoyancy effect correction of pure gas and gas mixtures adsorption

The absolute adsorption isotherms are necessary to correctly evaluate the selectivity of the adsorbent material or to design adsorption processes at high pressure (e.g., H₂ purification from syngas processes, removal of acid gas from natural gas,…). The aim of this work is thus to propose an easy method to correct the buoyancy effect of the bulk phase on the adsorbed phase volume during both pure gas and gas mixtures adsorption for pressures up to 10 MPa. The potential theory of adsorption and the Dubinin–Radushkevich relation are adapted by introducing mixing parameters based on simple Berthelot rules. The concept of internal pressure used to characterize the adsorbed phase is also adapted for mixtures. The method is then improved on a commercial activated carbon (AC), when adsorbing pure H₂S and CH₄, and their mixtures up to 5 MPa. The study points out the importance to carefully consider the buoyancy effect of the bulk phase on the adsorbed phase volume. Its impact on the adsorbent material selectivity at high pressures could affect the design and the performances of PSA or TSA processes. For example, only considering the excess adsorption data leads to an apparent selectivity 13 % greater than the absolute one for a concentration of 6 ppm of H₂S in a CH₄ matrix at 5 MPa (298 K) on the AC.     

Reversible chemisorption of carbon dioxide: simultaneous production of fuel-cell grade H2 and compressed CO2 from synthesis gas

One vision of clean energy for the future is to produce hydrogen from coal in an ultra-clean plant. The conventional route consists of reacting the coal gasification product (after removal of trace impurities) with steam in a water gas shift (WGS) reactor to convert CO to CO₂ and H₂, followed by purification of the effluent gas in a pressure swing adsorption (PSA) unit to produce a high purity hydrogen product. PSA processes can also be designed to produce a CO₂ by-product at ambient pressure. This work proposes a novel concept called “Thermal Swing Sorption Enhanced Reaction (TSSER)” which simultaneously carries out the WGS reaction and the removal of CO₂ from the reaction zone by using a CO₂ chemisorbent in a single unit operation. The concept directly produces a fuel-cell grade H₂ and compressed CO₂ as a by-product gas. Removal of CO₂ from the reaction zone circumvents the equilibrium limitations of the reversible WGS reaction and enhances its forward rate of reaction. Recently measured sorption-desorption characteristics of two novel, reversible CO₂ chemisorbents (K₂CO₃ promoted hydrotalcite and Na₂O promoted alumina) are reviewed and the simulated performance of the proposed TSSER concept using the promoted hydrotalcite as the chemisorbent is reported.     

Kinetic Separation of Oxygen and Argon Using Molecular Sieve Carbon

A pressure-swing adsorption (PSA) simulation study was performed for the separation of a mixture of 95% O₂ and 5% Ar using a molecular sieve carbon (MSC) as the adsorbent. Two PSA cycles have been outlined to maximize the recovery of either argon or oxygen as a high purity product. The effect of cycle parameters such as cocurrent depressurization pressure, purge/feed ratio, pressure ratio and adsorption pressure on the separation of O₂/Ar has been studied. It was found that it is feasible to obtain an argon product of purity in excess of 80% with reasonably high recovery using one of the cycles. The other cycle is capable of producing high purity oxygen (>99%) at high recovery (>50%) with reasonably high product throughputs. The PSA process can be conducted at room temperature and hence has an advantage over conventional processes like cryogenic distillation and cryogenic adsorption.     

金属-有机骨架材料用于去除天然气中H2S的计算研究

众所周知, 天然气作为一种利用效率高的清洁能源, 其需求量正与日俱增. 但天然气中包含的H₂S等有害气体会危害人类健康、腐蚀设备、污染生态环境等. 为解决这一问题, 寻找良好的H₂S吸附剂, 本文采用巨正则系综蒙特卡罗(GCMC)模拟方法, 针对天然气中H₂S/CH₄混合气分离, 对33种具有代表性的稳定金属-有机骨架(MOF)材料进行H₂S选择性和工作容量(变压吸附(PSA)及真空变压吸附(VSA)过程)的筛选. 结果表明,ZIF-80, Zn₂-bpydtc, CAU-1-(OH)₂, CH₃O-MOFa最适用于本体系VSA过程的气体分离; 而后两者最适用于PSA过程的气体分离.通过分析高选择性和高工作容量材料的结构特征, 发现改性官能基团以及小孔作用的出现是影响选择性的关键因素, 其中―Cl、―OH、―OCH₃基团对H₂S气体的吸附作用力最强. 具有高的工作容量材料的特点是选择性高, 对气体吸附作用力大, 吸附位置多. 基于筛选出的高选择性、高工作容量的稳定MOF材料总结出的强化H₂S选择性及工作容量的一般性规律, 为MOF材料应用于天然气脱硫提供了理论基础.     

CO_2 residual concentration of potassium-promoted hydrotalcite for deep CO/CO_2 purification in H_2-rich gas

Elevated-temperature pressure swing adsorption is a promising technique for producing high purity hydrogen and controlling greenhouse gas emissions. Thermodynamic analysis indicated that the CO in H_2-rich gas could be controlled to trace levels of below 10 ppm by in situ reduction of the CO_2 concentration to less than 100 ppm via the aforementioned process. The CO_2 adsorption capacity of potassiumpromoted hydrotalcite at elevated temperatures under different adsorption(mole fraction, working pressure) and desorption(flow rate, desorption time, steam effects) conditions was systematically investigated using a fixed bed reactor. It was found that the CO_2 residual concentration before the breakthrough of CO_2 mainly depended on the total amount of purge gas and the CO_2 mole fraction in the inlet syngas.The residual CO_2 concentration and uptake achieved for the inlet gas comprising CO_2(9.7 mL/min) and He(277.6 mL/min) at a working pressure of 3 MPa after 1 h of Ar purging at 300 mL/min were 12.3 ppm and0.341 mmol/g, respectively. Steam purge could greatly improve the cyclic adsorption working capacity, but had no obvious benefit for the recovery of the residual CO_2 concentration compared to purging with an inert gas. The residual CO_2 concentration obtained with the adsorbent could be reduced to 3.2 ppm after 12 h of temperature swing at 450 °C. A new concept based on an adsorption/desorption process, comprising adsorption, steam rinse, depressurization, steam purge, pressurization, and high-temperature steam purge, was proposed for reducing the steam consumption during CO/CO_2 purification.     

Pure and binary adsorption of CO2, H2, and N2 on activated carbon

A new developing field of application for pressure swing adsorption (PSA) processes is the capture of CO₂ to mitigate climate change, especially the separation of CO₂ and H₂ in a pre-combustion context. In this process scheme the conditions of the feed to the separation step, namely a pressure of 3.5 to 4.5 MPa and a CO₂ fraction of around 40% are favorable for an adsorption based separation process and make PSA a promising technology. Among the commercial adsorbent materials, activated carbon is most suitable for this application. To evaluate the potential, to benchmark new materials, and for process development a sound basis of the activated carbon thermodynamic data is required, namely equilibrium adsorption isotherms of the relevant pure components and mixtures, Henry’s constants and isosteric heats.     

Pressure swing adsorption for CO<Subscript>2</Subscript> capture in Fischer-Tropsch fuels production from biomass

Environmental concerns and oil price rises and dependency promoted strong research in alternative fuel sources and vectors. Fischer-Tropsch products are considered a valid alternative to oil derivatives having the advantage of being able to share current infrastructures. As a renewable source of energy, synthesis gas obtained from biomass gasification presents itself as a sustainable alternative. However, prior to hydrocarbon conversion, the bio-syngas must be conditioned, which includes the removal of carbon dioxide for subsequent sequestration and capture. A pressure swing adsorption cycle was developed for the removal and concentration of CO₂ from the bio-syngas stream. Activated carbon was chosen as adsorbent. The simulation results showed that it was possible to produce a (H₂ + CO) product with a H₂/CO stoichiometric ratio of 2.14 (suitable as feed stream for the Fischer-Tropsch reactor) and a CO₂ product with a purity of 95.18%. A CO₂ recovery of 90.3% was obtained. A power consumption of 3.36 MW was achieved, which represents a reduction of about 28% when compared to a Rectisol process with the same recovery.     

A Robust Metal-Organic Framework with Scalable Synthesis and Optimal Adsorption and Desorption for Energy-Efficient Ethylene Purification

Adsorptive separation is an energy-efficient alternative, but its advancement has been hindered by the challenge of industrially potential adsorbents development. Herein, a novel ultra-microporous metal-organic framework ZU-901 is designed that satisfies the basic criteria raised by ethylene/ethane (C₂H₄/C₂H₆) pressure swing adsorption (PSA). ZU-901 exhibits an “S” shaped C₂H₄ curve with high sorbent selection parameter (65) and could be mildly regenerated. Through green aqueous-phase synthesis, ZU-901 is easily scalable with 99 % yield, and it is stable in water, acid, basic solutions and cycling breakthrough experiments. Polymer-grade C₂H₄ (99.51 %) could be obtained via a simulating two-bed PSA process, and the corresponding energy consumption is only 1/10 of that of simulating cryogenic distillation. Our work has demonstrated the great potential of pore engineering in designing porous materials with desired adsorption and desorption behavior to implement an efficient PSA process.     

Heavy reflux PSA cycles for CO2 recovery from flue gas: Part I. Performance evaluation

This study evaluated nine stripping PSA cycle configurations, all with a heavy reflux (HR) step, some with a light reflux (LR) step, and some with a recovery (REC) or feed plus recycle (F+R) step, for concentrating CO₂ from stack and flue gas at high temperature (575 K) using a K-promoted HTlc. Under the process conditions studied, the addition of the LR step always resulted in a better process performance; and in all cases, the addition of a REC or F+R step surprisingly did not affect the process performance except at low feed throughputs, where either cycle step resulted in a similar diminished performance. The best cycle based on overall performance was a 5-bed 5-step stripping PSA cycle with LR and HR from countercurrent depressurization (CnD) (98.7% CO₂ purity, 98.7% CO₂ recovery and 5.8 L STP/hr/kg feed throughput). The next best cycle was a 5-bed 5-step stripping PSA cycle with LR and HR from LR purge (96.5% CO₂ purity, 71.1% CO₂ recovery and 57.6 L STP/hr/kg feed throughput). These improved performances were caused mainly by the use of a very small purge to feed ratio (γ=0.02) for the former cycle and a larger one (γ=0.50) for the latter cycle. The former cycle was good for producing CO₂ at high purities and recoveries but at lower feed throughputs, and the latter cycle was useful for obtaining CO₂ at high purities and feed throughputs but at lower recoveries. The best performance of a 4-bed 4-step stripping PSA cycle with HR from CnD was disappointing because of low CO₂ recoveries (99.2% CO₂ purity, 15.2% CO₂ recovery and 72.0 L STP/hr/kg feed throughput). This last result revealed that the recoveries of this cycle would always be much lower than the corresponding cycles with a LR step, no matter the process conditions, and that the LR step was very important to the performance of these HR cycles for this application and process conditions studied.     

Adsorption of molecular hydrogen on inorganometallic complexes B<Subscript>2</Subscript>H<Subscript>4</Subscript>M (M=Li,Be, Sc,Ti, V)

Molecular interaction between hydrogen molecules and B₂H₄M (M=Li, Be, Sc, Ti, V) complexes has been studied using the DFT method (M06 functional) and 6-311++G** basis set. The hydrogen uptake capacity of the complexes considered is higher than the target set by the US Department of Energy (5.5 wt% by 2020). The metal atom bound strongly to the B₂H₄ substrate. Adsorption of molecular hydrogen on Be-, Ti-, and V-decorated complexes is thermodynamically possible for all the pressures and temperatures considered whereas it is unfavorable for Li-decorated complexes for all the pressure and temperatures. For the Sc-doped complexes, adsorption of molecular hydrogen is favorable below 330 K and entire pressure range considered. All the H₂ adsorbed complexes are kinetically stable. For all the complexes, the interaction between the inorganometallic complexes and the H₂ molecules adsorbed is attractive whereas that between adsorbed H₂ molecules is repulsive. We have also performed molecular dynamics simulations to confirm the same number of H₂ molecule adsorption from the simulations and DFT calculations.     

Pressure-Swing Adsorption Using Layered Adsorbent Beds with Different Adsorption Properties: I—Results of Process Simulation

A simulation study was conducted on layered-bed pressure-swing adsorption, PSA, processes with adsorbents that differ in their adsorption properties. As an example, an oxygen, O₂, vacuum-swing adsorption, VSA, process was analyzed to investigate relationships between process performance and adsorption properties of the adsorbents used. For two adsorbents with identical nitrogen-to-oxygen, N₂/O₂, selectivity but different N₂ and O₂ capacities, placing the high-capacity adsorbent at the product end and the low-capacity adsorbent at the feed end of the adsorption bed gives a better performance than the case of reversing layering of these adsorbents. However, for two adsorbents with different values of N₂/O₂ selectivity but identical N₂ capacity, changing the bed-layer configuration does not show a significant difference in O₂-VSA performance. The advantages of layering a high-capacity adsorbent on product end of the bed are demonstrated by an examination of the N₂-loading difference in a VSA cycle. The modeling study also reveals an effect of cycle features (e.g., equalization step) on the effectiveness of using layered-bed configurations in VSA/PSA processes. It suggests that layering appropriately two adsorbents with different adsorption properties could result in better VSA/PSA-process performance than using a single-layer bed with either of the two adsorbents.     

Effect of hydrogen gas impurities on the hydrogen dissociation on iron surface

A small addition of oxygen to hydrogen gas is known to mitigate the hydrogen embrittlement (HE) of steels. As atomic hydrogen dissolution in steels is responsible for embrittlement, catalysis of molecular hydrogen dissociation by the steel surface is an essential step in the embrittlement process. The most probable role of oxygen in mitigating HE is to inhibit the reactions between molecular hydrogen and the steel surface. To elucidate the mechanism of such surface reaction of hydrogen with the steel in the presence of oxygen, hydrogen, and oxygen adsorption, dissociation, and coadsorption on the Fe(100) surface were investigated using density functional theory. The results show that traces of O₂ would successfully compete with H₂ for surface adsorption sites due to the grater attractive force acting on the O₂ molecule compared to H₂. The H₂ dissociation would be hindered on iron surfaces with predissociated oxygen. Prompted by the notable results for H₂ + O₂, other practical systems were considered, that is, H₂ + CO and CH₄. Calculations were performed for the CO chemisorption and H₂ dissociation on iron surface with predissociated CO, as well as, CH₄ surface dissociation. The results indicate that CO inhibition of H₂ dissociation proceeds via similar mechanism to O₂ induced inhibition, whereas CH₄ traces in the H₂ gas have no effect on H₂ dissociation. © 2014 Wiley Periodicals, Inc.     

A theoretical study on the hydrogen storage properties of planar (AlN)<Subscript>n</Subscript> clusters (<Emphasis Type="Italic">n</Emphasis> = 3-5)

The structures and hydrogen storage capacities of (AlN)_n (n = 3-5) clusters have been systematically investigated by using density functional theoretical calculations. At ωB97xD/6-311 + G(d, p) level, the planar structures of (AlN)_n (n = 3-5) can adsorb 6-10 H₂ molecules with average adsorption energies in the range 0.16 to 0.11 eV/H₂, which meet the adsorption energy criteria of reversible hydrogen storage. The gravimetric density of H₂ adsorbed on (AlN)_n clusters can reach 8.96 wt%, which exceed the target set by Department of Energy. The hydrogen adsorption energies with Gibbs free energy correction indicate that the adsorption of 6 H₂ in (AlN)₃, 8 H₂ in (AlN)₄ and 10 H₂ in (AlN)₅ is energetically favorable below 96.48, 61.43, and 34.21 K, respectively. These results are expected to motivate further the applications of clusters to be efficient hydrogen storage materials.     

Analysis of trace levels of impurities and hydrogen isotopes in helium purge gas using gas chromatography for tritium extraction system of an Indian lead lithium ceramic breeder test blanket module

In the fusion fuel cycle, the accurate analysis and understanding of the chemical composition of any gas mixture is of great importance for the efficient design of a tritium extraction and purification system or any tritium handling system. Methods like laser Raman spectroscopy and gas chromatography with thermal conductivity detector have been considered for hydrogen isotopes analyses in fuel cycles. Gas chromatography with a cryogenic separation column has been used for the analysis of hydrogen isotopes gas mixtures in general due to its high reliability and ease of operation. Hydrogen isotopes gas mixture analysis with cryogenic columns has been reported earlier using different column materials for percentage level composition. In the present work, trace levels of hydrogen isotopes (∼100 ppm of H₂ and D₂) have been analyzed with a Zeolite 5A and a modified γ‐Al₂O₃ column. Impurities in He gas (∼10 ppm of H₂, O₂, and N₂) have been analyzed using a Zeolite 13‐X column. Gas chromatography with discharge ionization detection has been utilized for this purpose. The results of these experiments suggest that the columns developed were able to separate ppm levels of the desired components with a small response time (<6 min) and good resolution in both cases.     

Heuristics for synthesis and design of pressure-swing adsorption processes

Simulation based synthesis and design of adsorptive enrichment of CO from tail gas having 51?% CO are presented. The adsorption breakthrough curve simulation using this feed gas composition, helped to provide a starting guess of the adsorption step duration in a pressure-swing adsorption cycle for meeting the purity and recovery targets. Use of smaller bed dimensions facilitated the simulation of many cycles. These simulations helped to decide the operating pressure range, operating temperature, constituent steps of the cycle, their sequence, direction of pressurization of the bed, number of beds in the cycle and the composition of the streams to be used for pressurization and/or rinse and/or purge steps. Only an optimally designed pressure-vacuum-swing adsorption cycle achieves the stiff separation targets of getting an extract having 80?% pure CO at 80?% recovery in a single-stage with an adsorbent that uses physical adsorption and offers CO/CH₄ sorption selectivity of just 2.44. Additional simulations are done wherein the bed sizes and velocities are increased to predict the performance of a large-scale unit. These require deciding only the durations of the steps that are finalized from the small-scale unit simulations. These durations were kept fixed and the bed dimensions were varied till the separation targets are obtained for the particular feed rate. The scale-up criteria was matching residence times in the bed. A strategy for treating a feed gas having only 30?% CO is also discussed and a novel concept of cascaded PSA is evaluated using simulations. Some heuristics are evolved from the studies.