Reversible chemisorption of carbon dioxide: simultaneous production of fuel-cell grade H2 and compressed CO2 from synthesis gas

One vision of clean energy for the future is to produce hydrogen from coal in an ultra-clean plant. The conventional route consists of reacting the coal gasification product (after removal of trace impurities) with steam in a water gas shift (WGS) reactor to convert CO to CO₂ and H₂, followed by purification of the effluent gas in a pressure swing adsorption (PSA) unit to produce a high purity hydrogen product. PSA processes can also be designed to produce a CO₂ by-product at ambient pressure. This work proposes a novel concept called “Thermal Swing Sorption Enhanced Reaction (TSSER)” which simultaneously carries out the WGS reaction and the removal of CO₂ from the reaction zone by using a CO₂ chemisorbent in a single unit operation. The concept directly produces a fuel-cell grade H₂ and compressed CO₂ as a by-product gas. Removal of CO₂ from the reaction zone circumvents the equilibrium limitations of the reversible WGS reaction and enhances its forward rate of reaction. Recently measured sorption-desorption characteristics of two novel, reversible CO₂ chemisorbents (K₂CO₃ promoted hydrotalcite and Na₂O promoted alumina) are reviewed and the simulated performance of the proposed TSSER concept using the promoted hydrotalcite as the chemisorbent is reported.     

Pure and binary adsorption of CO2, H2, and N2 on activated carbon

A new developing field of application for pressure swing adsorption (PSA) processes is the capture of CO₂ to mitigate climate change, especially the separation of CO₂ and H₂ in a pre-combustion context. In this process scheme the conditions of the feed to the separation step, namely a pressure of 3.5 to 4.5 MPa and a CO₂ fraction of around 40% are favorable for an adsorption based separation process and make PSA a promising technology. Among the commercial adsorbent materials, activated carbon is most suitable for this application. To evaluate the potential, to benchmark new materials, and for process development a sound basis of the activated carbon thermodynamic data is required, namely equilibrium adsorption isotherms of the relevant pure components and mixtures, Henry’s constants and isosteric heats.     

Dynamic desorption of CO2 and CH4 from amino-MIL-53(Al) adsorbent

Dynamic adsorption–desorption measurements of CO₂ and CH₄ in amino-MIL-53(Al) were carried out in an adsorption breakthrough setup at different temperatures (303, 318, and 333 K) and pressures (1, 5, and 30 bar) to study the desorption dynamics of CO₂ in amino-MIL(Al) as it plays an important role in the design of pressure swing adsorption (PSA) process for the upgrading of biogas. 13X zeolite was used as a reference material. The dynamic adsorption selectivity as well as the desorption efficiency of CO₂ in both amino-MIL-53(Al) and 13X zeolite were calculated to evaluate the potential of amino-MIL-53(Al) for the upgrading of biogas by PSA process.     

Design of a H2 PSA for cogeneration of ultrapure hydrogen and power at an advanced integrated gasification combined cycle with pre-combustion capture

A novel hydrogen pressure swing adsorption system has been studied that is applied to an advanced integrated gasification combined cycle plant for cogenerating power and ultrapure hydrogen (99.99+ mol%) with CO₂ capture. In designing the H₂ PSA, it is essential to increase the recovery of ultrapure hydrogen product to its maximum since the power consumption for compressing the H₂ PSA tail gas up to the gas turbine operating pressure should be minimised to save the total auxiliary power consumption of the advanced IGCC plant. In this study, it is sought to increase the H₂ recovery by increasing the complexity of the PSA step configuration that enables a PSA cycle to have a lower feed flow to one column for adsorption and more pressure equalisation steps. As a result the H₂ recovery reaches a maximum around 93 % with a Polybed H₂ PSA system having twelve columns and the step configuration contains simultaneous adsorption at three columns and four-stage pressure equalisation.     

异丁烷中丁烯等的脱除研究(英文)

对选择分子筛和硅胶作为吸附剂脱除异丁烷中少量丁烯作了一定的探索研究。当硅胶作为吸附剂时,在三种不同工艺流程下,研究了丁烯的净化深度和异丁烷回收率,异丁烷（９７％,ｖ／ｖ）中丁烯从１．８％脱除到０．０６～０．７％之间,丙烷和丙烯不能被有效脱除。当分子筛作为吸附剂时,净化深度高,能将异丁烷中的Ｃ３Ｈ８（０．５％）、Ｃ３Ｈ６（０．５％）和Ｃ４Ｈ８（１．８％）组分脱除到０．１％左右。净化的关键在于吸附剂的再生。     

Carbon dioxide-methane mixture adsorption on activated carbon

In this work, we report new experimental data of pure and binary adsorption equilibria of carbon dioxide and methane on the activated carbon RB2 at 273 and 298 K. The pressure range studied were 0–3.5 MPa for pure gases and 0–0.1 MPa for mixtures. The combination of the generalized Dubinin model to describe the pure CO₂ and CH₄ isotherms with the IAST (Ideal Adsorbed Solution Theory) for the mixtures provide a method for the calculation of the binary adsorption equilibria. This formulation predicts with acceptable accuracy the binary adsorption data and can easily be integrated in general dynamic simulation of PSA (pressure swing adsorption process) adsorption columns. It involves only three parameters, independent of the temperature, and directly determined with only one adsorption isotherm of CO₂.     

Triamine-grafted pore-expanded mesoporous silica for CO<Subscript>2</Subscript> capture: Effect of moisture and adsorbent regeneration strategies

Adsorption of carbon dioxide (CO₂) was investigated on triamine-grafted, pore-expanded MCM-41 mesoporous silica (TRI-PE-MCM-41). Measurements of adsorption capacity using mass spectrometry showed an enhanced CO₂ adsorption capacity in humid streams compared to dry CO₂. This was corroborated with breakthrough experiments, which also showed that TRI-PE-MCM-41 offered a practically infinite selectivity towards CO₂ over nitrogen. Cyclic measurements of pure CO₂ and CO₂:N₂ = 10:90 mixture using different regeneration modes showed that amine-grafted PE-MCM-41 is particularly suitable for CO₂ removal using temperature swing adsorption (TSA) at adsorption temperatures higher than ambient, while temperature-vacuum swing adsorption (TVSA) may be attractive at ambient temperature.     

Amine functionalised metal organic frameworks (MOFs) as adsorbents for carbon dioxide

Three different porous metal organic framework (MOF) materials have been prepared with and without uncoordinated amine functionalities inside the pores. The materials have been characterized and tested as adsorbents for carbon dioxide. At 298 K the materials adsorb significant amount of carbon dioxide, the amine functionalised adsorbents having the highest CO₂ adsorption capacities, the best adsorbing around 14 wt% CO₂ at 1.0 atm CO₂ pressure. At 25 atm CO₂ pressure, up to 60 wt% CO₂ can be adsorbed. At high pressures the CO₂ uptake is mostly dependent on the available surface area and pore volume of the material in question. For one of the iso-structural MOF pairs the introduction of amine functionality increases the differential adsorption enthalpy (from isosteric method) from 30 to around 50 kJ/mole at low CO₂ pressures, while the adsorption enthalpies reach the same level at increase pressures. The high pressure experimental results indicate that MOF based solid adsorbents can have a potential for use in pressure swing adsorption of carbon dioxide at elevated pressures.     

金属-有机骨架材料用于去除天然气中H2S的计算研究

众所周知, 天然气作为一种利用效率高的清洁能源, 其需求量正与日俱增. 但天然气中包含的H₂S等有害气体会危害人类健康、腐蚀设备、污染生态环境等. 为解决这一问题, 寻找良好的H₂S吸附剂, 本文采用巨正则系综蒙特卡罗(GCMC)模拟方法, 针对天然气中H₂S/CH₄混合气分离, 对33种具有代表性的稳定金属-有机骨架(MOF)材料进行H₂S选择性和工作容量(变压吸附(PSA)及真空变压吸附(VSA)过程)的筛选. 结果表明,ZIF-80, Zn₂-bpydtc, CAU-1-(OH)₂, CH₃O-MOFa最适用于本体系VSA过程的气体分离; 而后两者最适用于PSA过程的气体分离.通过分析高选择性和高工作容量材料的结构特征, 发现改性官能基团以及小孔作用的出现是影响选择性的关键因素, 其中―Cl、―OH、―OCH₃基团对H₂S气体的吸附作用力最强. 具有高的工作容量材料的特点是选择性高, 对气体吸附作用力大, 吸附位置多. 基于筛选出的高选择性、高工作容量的稳定MOF材料总结出的强化H₂S选择性及工作容量的一般性规律, 为MOF材料应用于天然气脱硫提供了理论基础.     

CO_2 residual concentration of potassium-promoted hydrotalcite for deep CO/CO_2 purification in H_2-rich gas

Elevated-temperature pressure swing adsorption is a promising technique for producing high purity hydrogen and controlling greenhouse gas emissions. Thermodynamic analysis indicated that the CO in H_2-rich gas could be controlled to trace levels of below 10 ppm by in situ reduction of the CO_2 concentration to less than 100 ppm via the aforementioned process. The CO_2 adsorption capacity of potassiumpromoted hydrotalcite at elevated temperatures under different adsorption(mole fraction, working pressure) and desorption(flow rate, desorption time, steam effects) conditions was systematically investigated using a fixed bed reactor. It was found that the CO_2 residual concentration before the breakthrough of CO_2 mainly depended on the total amount of purge gas and the CO_2 mole fraction in the inlet syngas.The residual CO_2 concentration and uptake achieved for the inlet gas comprising CO_2(9.7 mL/min) and He(277.6 mL/min) at a working pressure of 3 MPa after 1 h of Ar purging at 300 mL/min were 12.3 ppm and0.341 mmol/g, respectively. Steam purge could greatly improve the cyclic adsorption working capacity, but had no obvious benefit for the recovery of the residual CO_2 concentration compared to purging with an inert gas. The residual CO_2 concentration obtained with the adsorbent could be reduced to 3.2 ppm after 12 h of temperature swing at 450 °C. A new concept based on an adsorption/desorption process, comprising adsorption, steam rinse, depressurization, steam purge, pressurization, and high-temperature steam purge, was proposed for reducing the steam consumption during CO/CO_2 purification.     

Adsorption isotherms and ideal selectivities of hydrogen sulfide and carbon dioxide over methane for the Si-CHA zeolite: comparison of carbon dioxide and methane adsorption with the all-silica DD3R zeolite

Adsorption isotherms of H₂S, CO₂, and CH₄ on the Si-CHA zeolite were measured over pressure range of 0–190 kPa and temperatures of 298, 323, and 348 K. Acid gases adsorption isotherms on this type of zeolite are reported for the first time. The isotherms follow a typical Type-I shape according to the Brunauer classification. Both Langmuir and Toth isotherms describe well the adsorption isotherms of methane and acid gases over the experimental conditions tested. At room temperature and pressure of 100 kPa, the amount of CO₂ adsorption for Si-CHA zeolite is 29 % greater than that reported elsewhere (van den Bergh et al. J Mem Sci 316:35–45 (2008); Surf Sci Catal 170:1021–1027 (2007)) for the pure silica DD3R zeolite while the amounts of CH₄ adsorption are reasonably the same. Si-CHA zeolite showed high ideal selectivities for acid gases over methane at 100 kPa (6.15 for H₂S and 4.06 for CO₂ at 298 K). Furthermore, H₂S adsorption mechanism was found to be physical, and hence, Si-CHA can be utilized in pressure swing adsorption processes. Due to higher amount of carbon dioxide adsorbed and lower heats of adsorption as well as three dimensional channels of Si-CHA pore structure, this zeolite can remove acid gases from methane in a kinetic based process such as zeolite membrane.     

CO2 adsorption on zeolite X/activated carbon composites

Two series of zeolite X/activated carbon composites with different ratios of zeolite and activated carbon were prepared through a combination process of CO₂ activation of the mixtures of elutrilithe and pitch and subsequent hydrothermal crystallization in alkaline solution. An additional surface modification was achieved in diluted NH₄Cl solution. CO₂ and N₂ uptakes on the composites before and after modification were determined for pressures up to 101?kPa at 273 and 298?K, respectively. Langmuir-Freundlich and Toth adsorption models were used to describe the adsorption isotherms of CO₂ and the corresponding heats of adsorption were estimated with the Clausius-Clapeyron equation. Both before and after modification, all composites exhibited a remarkable preferential adsorption of CO₂ compared to N₂, with the modified composites showing a higher adsorption selectivity to CO₂ over N₂ than the unmodified composites. With an increasing ratio of zeolite in the composites, adsorption capacity and adsorption heat of CO₂ on the composites increased simultaneously. Lower adsorption heat was observed both before and after modification especially at the low-loading region and when there was less energetic heterogeneity on the surface of the modified composites. The results may be attributed to the elimination of strong basic sites on the modified composites, which is favorable for desorption of CO₂ on the adsorbents and application in pressure swing adsorption processes.     

Capture of CO2 from flue gas streams with zeolite 13X by vacuum-pressure swing adsorption

Vacuum swing adsorption (VSA) capture of CO₂ from flue gas streams is a promising technology for greenhouse gas mitigation. In this study we use a detailed, validated numerical model of the CO2VSA process to study the effect of a range of operating and design parameters on the system performance. The adsorbent used is 13X and a feed stream of 12% CO₂ and dry air is used to mimic flue gas. Feed pressures of 1.2 bar are used to minimize flue gas compression. A 9-step cycle with two equalisations and a 12-step cycle including product purge were both used to understand the impact of several cycle changes on performance. The ultimate vacuum level used is one of the most important parameters in dictating CO₂ purity, recovery and power consumption. For vacuum levels of 4 kPa and lower, CO₂ purities of >90% are achievable with a recovery of greater than 70%. Both purity and recovery drop quickly as the vacuum level is raised to 10 kPa. Total power consumption decreases as the vacuum pressure is raised, as expected, but the recovery decreases even quicker leading to a net increase in the specific power. The specific power appears to minimize at a vacuum pressure of approximately 4 kPa for the operating conditions used in our study. In addition to the ultimate vacuum level, vacuum time and feed time are found to impact the results for differing reasons. Longer evacuation times (to the same pressure level) imply lower flow rates and less pressure drop providing improved performance. Longer feed times led to partial breakthrough of the CO₂ front and reduced recovery but improved purity. The starting pressure of evacuation (which is not necessarily equal to the feed pressure) was also found to be important since the gas phase was enriched in CO₂ prior to removal by vacuum leading to improved CO₂ purity. A 12-step cycle including product purge was able to produce high purity CO₂ (>95%) with minimal impact on recovery. Finally, it was found that for 13X, the optimal feed temperature was around 67°C to maximize system purity. This is a consequence of the temperature dependence of the working selectivity and working capacity of 13X. In summary, our numerical model indicates that there is considerable scope for improvement and use of the VSA process for CO₂ capture from flue gas streams.     

Hydrogen separation by multi-bed pressure swing adsorption of synthesis gas

The performance of multi-bed pressure swing adsorption (PSA) process for producing high purity hydrogen from synthesis gas was studied experimentally and theoretically using layered beds of activated carbon and zeolite 5A. Nonisothermal and nonadiabatic models, considering linear driving force model and Dual-site Langmuir adsorption isotherm model, were used. The effects of the following PSA variables on separation process were investigated: linear velocity of feed, adsorption time and purge gas quantity. As a result, we recovered a high purity H₂ product (99.999%) with a recovery of 66% from synthesis gas when the pressure was cycled between 1 and 8 atm at ambient temperature.     

Adsorption behaviors of CO<Subscript>2</Subscript> and CH<Subscript>4</Subscript> on zeolites JSR and Na<Subscript>n</Subscript>JSR using the GCMC simulations

The adsorption behaviors of CO₂ and CH₄ on new siliceous zeolites JSR and Na_nJSR (n = 2, 8, 16) were simulated using the Grand Canonical Monte Carlo method. The adsorption isotherms of CO₂ became higher with an increase in the Na⁺ number at a low pressure range (<150 kPa), whereas the isotherms showed a crossover with increasing pressure and the adsorption amount became smaller at a high pressure range (>850 kPa). With an increase in Na⁺ number, the pore volume decreased as the pore space was occupied by increasing Na⁺ ions. Additionally, two energy peaks on the interaction energy curves implied that CO₂ was adsorbed on two active sites. On the other hand, the adsorption amount of CH₄ decreased with an increase in the Na⁺ number and only one energy peak was observed. Adsorption isotherms were well fitted with the Langmuir and Freundlich equations up to 1000 kPa and the adsorption affinity of CO₂ on Na₁₆JSR zeolite was highest. The adsorption capacities of CO₂ in the studied zeolites were up to 38 times higher than those of CH₄. Diffusion constants of CO₂ and CH₄ decreased with an increase in the adsorbed amount and Na⁺ number. Considering the adsorbed amount, adsorption selectivity and affinity, zeolites JSR with a low Na⁺ number (JSR and Na₂JSR) is a good candidate for a pressure swing adsorption in the separation of CO₂/CH₄ mixture whereas JSR zeolites with high Na⁺ ratios (Na₁₆JSR and Na₈JSR) may be a better selection for a vacuum swing adsorption.     

Adsorption of CO<Subscript>2</Subscript>-containing gas mixtures over amine-bearing pore-expanded MCM-41 silica: application for CO<Subscript>2</Subscript> separation

Adsorption of CO₂, N₂, CH₄ and H₂ on triamine-grafted pore-expanded MCM-41 mesoporous silica (TRI-PE-MCM-41) was investigated at room temperature in a wide range of pressure (up to 25 bar) using gravimetric measurements. The material was found to exhibit high affinity toward CO₂ in comparison to the other species over the whole range of pressure. Column-breakthrough dynamic measurements of CO₂-containing mixtures showed very high selectivity toward CO₂ over N₂, CH₄ and H₂ at CO₂ concentrations within the range of 5 to 50%. These conditions are suitable for effective removal of CO₂ at room temperature from syngas, flue gas and biogas using temperature swing (TS) or temperature-pressure swing (TPS) regeneration mode. Moreover, TRI-PE-MCM-41 was found to be highly stable over hundreds of adsorption-desorption cycles using TPS as regeneration mode.     

Capture of CO<Subscript>2</Subscript> from flue gas by vacuum pressure swing adsorption using activated carbon beads

Vacuum pressure swing adsorption (VPSA) for CO₂ capture has attracted much research effort with the development of the novel CO₂ adsorbent materials. In this work, a new adsorbent, that is, pitch-based activated carbon bead (AC bead), was used to capture CO₂ by VPSA process from flue gas. Adsorption equilibrium and kinetics data had been reported in a previous work. Fixed-bed breakthrough experiments were carried out in order to evaluate the effect of feed flowrate, composition as well as the operating pressure and temperature in the adsorption process. A four-step Skarstrom-type cycle, including co-current pressurization with feed stream, feed, counter-current blowdown, and counter-current purge with N₂ was employed for CO₂ capture to evaluate the performance of AC beads for CO₂ capture with the feed compositions from 15–50% CO₂ balanced with N₂. Various operating conditions such as total feed flowrate, feed composition, feed pressure, temperature and vacuum pressure were studied experimentally. The simulation of the VPSA unit taking into account mass balance, Ergun relation for pressure drop and energy balance was performed in the gPROMS using a bi-LDF approximation for mass transfer and Virial equation for equilibrium. The simulation and experimental results were in good agreement. Furthermore, two-stage VPSA process was adopted and high CO₂ purity and recovery were obtained for post-combustion CO₂ capture using AC beads.     

Effect of Enzyme Modification of Corn Grits on their Properties as an Adsorbent in a Skarstrom Pressure Swing Cycle Dryer

Corn grits have been tested as a desiccant in a pressure swing adsorption (PSA) system to produce dry air. Two sizes of unmodified corn grits were tested in the PSA system: 2.16 and 0.978 mm in diameter, which dried moist air to dew points of –42°C and –69°C, respectively. A modification technology has been developed for the corn grits that gives an increase in the operational adsorptive capacity in a pressure swing adsorption system, so that they remove as much moisture from air as molecular sieves at the same conditions. After modification, 2.16 mm corn grits dry moist air to a –56°C dew point and the 0.978 mm corn grits dry air to a –80°C dew point. The modification process creates surface modifications on the corn grits apparently making more adsorption sites easily available. The modification procedure increases the specific surface area of the grits and possibly decreases the crystallinity, which would make more hydroxyl groups available for adsorption of water. Possible applications of using corn grits in the pressure swing adsorption system include industrial gas dryers, sorptive cooling air conditioners, and recycling equipment for industrial solvents.     

Pressure swing adsorption for CO<Subscript>2</Subscript> capture in Fischer-Tropsch fuels production from biomass

Environmental concerns and oil price rises and dependency promoted strong research in alternative fuel sources and vectors. Fischer-Tropsch products are considered a valid alternative to oil derivatives having the advantage of being able to share current infrastructures. As a renewable source of energy, synthesis gas obtained from biomass gasification presents itself as a sustainable alternative. However, prior to hydrocarbon conversion, the bio-syngas must be conditioned, which includes the removal of carbon dioxide for subsequent sequestration and capture. A pressure swing adsorption cycle was developed for the removal and concentration of CO₂ from the bio-syngas stream. Activated carbon was chosen as adsorbent. The simulation results showed that it was possible to produce a (H₂ + CO) product with a H₂/CO stoichiometric ratio of 2.14 (suitable as feed stream for the Fischer-Tropsch reactor) and a CO₂ product with a purity of 95.18%. A CO₂ recovery of 90.3% was obtained. A power consumption of 3.36 MW was achieved, which represents a reduction of about 28% when compared to a Rectisol process with the same recovery.