Sonochemical and hydrodynamic cavitation reactors for laccase/hydrogen peroxide cotton bleaching

The main goal of this work is to develop a novel and environmental-friendly technology for cotton bleaching with reduced processing costs. This work exploits a combined laccase–hydrogen peroxide process assisted by ultrasound. For this purpose, specific reactors were studied, namely ultrasonic power generator type K8 (850 kHz) and ultrasonic bath equipment Ultrasonic cleaner USC600TH (45 kHz). The optimal operating conditions for bleaching were chosen considering the highest levels of hydroxyl radical production and the lowest energy input. The capacity to produce hydroxyl radicals by hydrodynamic cavitation was also assessed in two homogenizers, EmulsiFlex®-C3 and APV-2000. Laccase nanoemulsions were produced by high pressure homogenization using BSA (bovine serum albumin) as emulsifier. The bleaching efficiency of these formulations was tested and the results showed higher whiteness values when compared to free laccase. The combination of laccase–hydrogen peroxide process with ultrasound energy produced higher whiteness levels than those obtained by conventional methods. The amount of hydrogen peroxide was reduced 50% as well as the energy consumption in terms of temperature (reduction of 40 °C) and operating time (reduction of 90 min).     

An efficient ultrasonic-assisted bleaching strategy customized for yak hair triggered by melanin-targeted Fenton reaction

Promoting processing efficiency and taking advantage of agricultural by-products are two promising ways to achieve sustainable textile industry. This study presents a customized efficient ultrasonic-assisted bleaching strategy for yak hair – a widely existing but underexploited secondary dark shade fibre from yak. A melanin-targeted Fenton oxidation process is established which involves three phases, i.e., (I) incorporation of Fe²⁺ ions with melanin, (II) catalytic oxidative bleaching using hydrogen peroxide (H₂O₂), and (III) reductive cleansing. The bleaching efficacy, dyeing performance and tensile property of yak hair treated with and without ultrasound were explored and compared. Further, the ultrasonic bleaching mechanism in terms of the catalytic effect of Fe²⁺ ions, the promotion of H₂O₂ decomposition, removal of melanin granule from yak hair, were demonstrated. Finally, the main effects and interactions of parameters in phase II, and optimal condition were obtained through mathematical modelling based on a central composite design (CCD). Results reveal that ultrasonic bleaching dramatically enhances the whiteness index (WI) of yak hair from 11 to 45 which is 44.6% higher than those bleached without ultrasound, and also promotes the uptake of acid dyes. There is only 15% tensile strength loss and 14% elongation increment of yak hair after ultrasonic bleaching, rising from a slight damage of cuticle layer and cleavage of disulfide bonds, respectively. In the study of bleaching mechanism, Fe²⁺ ion is confirmed to improve the H₂O₂ decomposition rate by 20.9% which further runs up to 35.9% after introducing ultrasound. Ultrasound increases the concentration of hydroxyl radicals (HO) by 94% which are the main oxidative species participating in bleaching confirmed by HO scavenging experiment. The porous structure was observed on the cross section of yak hair stemming from the removal of melanin granules contributed by the cleaning action of ultrasound. A theoretical highest WI of 52.4 can be achieved under an optimal condition based on the CCD study. In general, the proposed melanin-targeted bleaching strategy for yak hair that integrates ultrasonic technology and Fenton reaction, is beneficial to the development of sustainable textile industry from material and processing perspectives.     

Washing off intensification of cotton and wool fabrics by ultrasounds

Wet textile washing processes were set up for wool and cotton fabrics to evaluate the potential of ultrasound transducers (US) in improving dirt removal. The samples were contaminated with an emulsion of carbon soot in vegetable oil and aged for three hours in fan oven. Before washing, the fabrics were soaked for 3 min in a standard detergent solution and subsequently washed in a water bath. The dirt removal was evaluated through colorimetric measurements. The total color differences ΔE of the samples were measured with respect to an uncontaminated fabric, before and after each washing cycle. The percentage of ΔE variation obtained was calculated and correlated to the dirt removal. The results showed that the US transducers enhanced the dirt removal and temperature was the parameter most influencing the US efficiency on the cleaning process. Better results were obtained at a lower process temperature.     

Hydrogen peroxide bleaching of cotton in ultrasonic energy

It is well known that, conventional hydrogen peroxide bleaching process is an important and a specific step for wet processors; however it has some problems such as long time, high energy consumption. On the other hand, using ultrasonic energy in bleaching is an alternative method for the conventional processes.

In this work, 100% cotton materials of different forms such as raw fibre, ring-spun yarns and knitted fabrics produced from these cottons, were treated with hydrogen peroxide in two different concentrations (5 mL/L and 10 mL/L), at three different temperatures (20 °C, 30 °C, 40 °C) and times (20 min, 30 min, 60 min). Whiteness Index of the samples were then measured spectrophotometrically and the overall results were compared.     

A new reactor for process intensification involving the simultaneous application of adjustable ultrasound and microwave radiation

Ultrasound (US) and Microwaves (MW) are effective methods for processes intensification. Their combined use in the same reactor can lead to remarkable results. Recently there has been a resurgence of interest in this field for new synthetic applications using reactors based upon existing technologies. We describe here a new type of apparatus in which the thermal energy is continuously removed from the system making possible the use of high power and adjustable ultrasonic and microwave densities throughout the process. The installation consists of a glass reactor located in a monomode applicator which is immersed at the same time in an ultrasonic device which can be operated at different frequencies and powers. A liquid, transparent to microwaves, was used to couple ultrasonic energy to the reactor and to remove the heat generated. Comsol software was used to get information about the distribution of ultrasonic and microwave energy between the reactor liquid and the coupling fluid. The performance was assessed using the conversion of p-nitrophenol into 4-nitrocatechol as a chemical dosimeter and a transesterification.     

Fabrication of superhydrophobic cotton fabrics by silica hydrosol and hydrophobization

Superhydrophobic cotton fabrics were prepared by the incorporation of silica nanoparticles and subsequent hydrophobization with hexadecyltrimethoxysilane (HDTMS). The silica nanoparticles were synthesized via sol-gel reaction with methyl trimethoxy silane (MTMS) as the precursor in the presence of the base catalyst and surfactant in aqueous solution. As for the resulting products, characterization by particle size analyzer, scanning electron microscopy (SEM), scanning probe microscopy (SPM), X-ray photoelectron spectroscopy (XPS), and thermal gravimetric analysis (TGA) were performed respectively. The size of SiO₂ nanoparticles can be controlled by adjusting the catalyst and surfactant concentrations. The wettability of cotton textiles was evaluated by the water contact angle (WCA) and water shedding angle (WSA) measurements. The results showed that the treated cotton sample displayed remarkable water repellency with a WCA of 151.9° for a 5 μL water droplet and a WSA of 13° for a 15 μL water droplet.     

Synthesis of cellulose nanocrystals (CNCs) from cotton using ultrasound-assisted acid hydrolysis

This present work reports the synthesis of Cellulose nanocrystals (CNCs) from cotton using an ultrasound-assisted acid hydrolysis. Further, the synthesized CNCs was comprehensively characterized using Fourier Transform Infrared Spectroscopy (FTIR) to analyze surface functional groups and X-ray diffraction (XRD) in studying structural characteristics. Differential Thermal Analysis (DTA) and Thermogravimetric Analysis (TGA) have been used to study the thermal properties of CNCs. Morphology of CNCs was studied using a Transmission Electron Microscope (TEM) and Scanning Electron Microscope (SEM). The crystallite size was found to be 10–50 nm using XRD data and the average particle size to be 221 nm using PSD analysis.     

Removal of field-collected Microcystis aeruginosa in pilot-scale by a jet pump cavitation reactor

Hydrodynamic cavitation has been investigated extensively in the field of water treatment in the last decade and a well-designed hydrodynamic cavitation reactor is critical to the efficient removal of algal and large-scale application. In this paper, a jet pump cavitation reactor (JPCR) is developed for the removal of cyanobacteria Microcystis aeruginos in a pilot scale. The results demonstrate that the photosynthetic activity of M. aeruginosa is greatly inhibited immediately after treatment in the JPCR, and the growth is also hindered after 3 days culture. Moreover, a high cell disruptions of M. aeruginosa is detected after treated by JPCR. The release of chlorophyll-a indicates that the JPCR caused serious rupture to M. aeruginosa cells. The plausible cell disruption mechanisms are proposed in accordance with a fluorescence microscope and scanning electron microscope. Then, the optimization of cell disruption efficiency is also investigated for various operating conditions. The results showed that the algal cell disruption efficiency is improved at higher inlet pressure and the cavitation stage between the unstable limited operation cavitation stage and stable limited operation cavitation stage. The effect and optimization of JPCR on algal reduction are highlighted. The results of the study promote the application of hydrodynamic cavitation on algal removal and provide strong support for JPCR application in algal removal.     

Ultrasonic decontamination of prototype fast breeder reactor fuel pins

Fuel pin decontamination is the process of removing particulates of radioactive material from its exterior surface. It is an important process step in nuclear fuel fabrication. It assumes more significance with plutonium bearing fuel known to be highly radio-toxic owing to its relatively longer biological half life and shorter radiological half life. Release of even minute quantity of plutonium oxide powder in the atmosphere during its handling can cause alarming air borne activity and may pose a severe health hazard to personnel working in the vicinity. Decontamination of fuel pins post pellet loading operation is thus mandatory before they are removed from the glove box for further processing and assembly. This paper describes the setting up of ultrasonic decontamination process, installed inside a custom built fume-hood in the production line, comprising of a cleaning tank with transducers, heaters, pin handling device and water filtration system and its application in cleaning of fuel pins for prototype fast breeder reactor. The cleaning process yielded a typical decontamination efficiency of more than 99%.     

Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor

Mixing performance for a consecutive competing reaction system has been investigated in a swirling vortex flow reactor (SVFR). The direct quadrature method of moments combined with the interaction by exchange with the mean (DQMOM-IEM) method was employed to model such reacting flows. This type of reactors is able to generate a strong swirling flow with a great shear gradient in the radial direction. Firstly, mixing at both macroscale and microscale was assessed by mean mixture fraction and its variance, respectively. It is found that macromixing can be rapidly achieved throughout the whole reactor chamber due to its swirling feature. However, micromixing estimated by Bachelor length scale is sensitive to turbulence. Moreover, the additional introduction of ultrasound irradiation can significantly improve the mixing uniformity, namely, free of any stagnant zone presented in the reactor chamber on a macroscale, and little variance deviating from the mean environment value can be observed on a microscale. Secondly, reaction progress variable and the reactant conversion serve as indicators for the occurrence of side reaction. It is found that strong turbulence and a relatively fast micromixing process compared to chemical reaction can greatly reduce the presence of by-product, which will then provide homogenous environment for particle precipitation. Moreover, due to the generation of cavitation bubbles and their subsequent collapse, ultrasound irradiation can further intensify turbulence, creating rather even environment for chemical reactions. Low conversion rate was observed and little by-products were generated consequently. Therefore, it is suggested that the SVFR especially intensified by ultrasound irradiation has the ability to provide efficient mixing performance for the fine-particle synthesis process.     

Ultrasound assisted synthesis of performic acid in a continuous flow microstructured reactor

The present work establishes in depth study of ultrasound assisted preparation of performic acid (PFA) in a continuous flow microstructured reactor. The influence of various parameters viz. formic acid: hydrogen peroxide molar ratio, flow rate, temperature and catalyst loading on the PFA formation were studied in a continuous flow microstructured reactor. In a continuous microstructured reactor in the presence of ultrasonic irradiation, the formation of PFA was found to be dependent on the molar ratio of formic acid: hydrogen peroxide, flow rate of reactants, temperature and catalyst loading (Amberlite IR-120H). The optimized parameter values are 1:1 M ratio, 50 mL/h, 40 °C and 471 mg/cm³ respectively. Further, the performance of Amberlite IR-120H catalyst was evaluated for three successive cycles in continuous microstructured reactor. The performance of catalyst was found to be decreased with the usage of the catalyst and is attributed to neutralization of the sulfonic acid groups, catalyst shrinkage, or loss in pore sites. The experimental results revealed that, for an ultrasound assisted synthesis of PFA in continuous microstructured reactor the observed reaction time was even less than 10 min. The observed intensification in the PFA synthesis process can be attributed to the intense collapse of the cavities formed at low temperature during ultrasonic irradiations, which further improved the heat and mass transfer rates with the formation of H₂O₂ during the reaction. The combined use of ultrasound and a continuous flow microstructured reactor has proved beneficial process of performic acid synthesis.     

Study on degradation of dimethoate solution in ultrasonic airlift loop reactor

In this work, the degradation of dimethoate solution in ultrasonic airlift loop reactor (UALR) assisted with advanced oxidation processes was studied. The effects of O₃ flow rate, ultrasonic intensity, pH value and reaction temperature on the degradation rate were investigated. UALR imposed a synergistic effect combining sonochemical merit with high O₃ transfer rate. Under the optimal operation conditions: ultrasonic irradiation time was 4 h, O₃ flow rate was 0.41 m³ h⁻¹, ultrasonic intensity was 4.64 W cm⁻², pH value was 10.0, reaction temperature was 25 °C, and initial concentration of dimethoate was 20 mg L⁻¹, degradation rate of dimethoate increased to 90.8%. The experimental results indicated that the method of UALR degradation of organic pollutants in the presence of gas could reduce reaction time and improve degradation rate. UALR was an advisable choice for treating organic waste waters and this device could be easily scale up. Thus this process has wide application prospect in industry.     

Ultrasound-assisted third-liquid phase-transfer catalyzed esterification of sodium salicylate in a continuous two-phase-flow reactor

The esterification of sodium salicylate to synthesize butyl salicylate by third-liquid phase-transfer catalysis under ultrasound irradiation was investigated in a continuous two-phase-flow reactor. The reactor was designed to keep the third-liquid phase in the middle part and to have the aqueous and organic phases flowing through it in countercurrent. Using tetra-n-butylphosphonium bromide to prepare the third-liquid phase for this esterification, the product yield in the organic outlet (toluene) at 70 °C was 49.7% in silent condition, showing the reaction promoted simply by countercurrent mixing of the aqueous and organic phases. In the conditions of space time at 168 min, stirring at 150 rpm and ultrasound irradiation (28 kHz, 300 W), the product yield was greatly enhanced to 78.2%. As prepared, above 90% of the added catalyst existed in the third-liquid phase, and after 4-h on stream for a large excess of n-butyl bromide to sodium salicylate, the fraction of catalyst retaining in the reactor was reduced to around 80%. The distributions of catalysts between phases before and after reaction were analyzed. A kinetic model was proposed to estimate the apparent rate constants, and the feasibility for third-liquid phase-transfer catalysis assisted by ultrasound irradiation in a continuous flow reactor was demonstrated.     

Ultrasonic assisted dyeing: Dyeing of acrylic fabrics C.I. Astrazon Basic Red 5BL 200%

The dyeing of acrylic fabrics using C.I. Astrazon Basic Red 5BL 200% has been studied with both conventional and ultrasonic techniques. The effect of dye concentration, dye bath pH, ultrasonic power, dyeing time and temperature were studied and the resulting shades obtained by dyeing with both techniques were compared. Colour strength values obtained were found to be higher with ultrasonic than with conventional heating. The results of fastness properties of the dyed fabrics were studied. X-ray and Scanning Electron Microscope SEM were carried out on dyed samples using both methods of dyeing to find out an explanation for the better dyeability of acrylic fabrics with (US) method. Dyeing kinetics of acrylic fabrics using C.I. Astrazon Basic Red 5BL 200% using conventional and ultrasonic conditions were compared. The time/dye-uptake isotherms are revealing the enhanced dye-uptake in the second phase of dyeing. The values of dyeing rate constant, half-time of dyeing and standard affinity and ultrasonic efficiency have been calculated and discussed.     

Sonoelectrochemical hydrogenation of safrole: A reactor design,statistical analysis and computational fluid dynamic approach

In this work, ultrasound-assisted electrocatalytic hydrogenation (US-ECHSA) of safrole was carried out in water medium, using sacrificial anode of nickel. The ultrasonic irradiation was carried out at frequency of 20 kHz ± 500 Hz with a titanium cylindrical horn (MS 73 microtip; Ti-6AI-4V alloy; 3.0 mm diameter). The optimal conditions were analyzed by statistical experimental design (fractional factorial). The influence of the sonoelectrochemical reactor design was also investigated by using computational fluid dynamics as simulation tool. Among the five parameters studied: catalyst type, use of β-cyclodextrin as inverse phase transfer catalyst, sonoelectrochemical reactor design, ultrasound mode and the temperature of the solution, only the last three were significant. The hydrogenation product, dihydrosafrole, reached 94% yield, depending on the experimental conditions applied. Data of computational fluid dynamics showed that a wing shape tube added to the sonoelectrochemical reactor can work as a cooling apparatus, during the electrochemical process. The reactional solution temperature diminishes 14 °C when compared to the four-way-type reactor. Cooper cathode, absence of β-cyclodextrin, four-way-type reactor, ultrasound continuous mode (14 W) and absence of temperature control were the most effective reaction parameters for the safrole hydrogenation using US-ECHSA method. The proposed approach represents an important contribution for understanding the hydrodynamic behavior of sonoelectrochemical reactors designs and, consequently, for the reducing of the experimental costs inherent to the sonoelectrochemical process.     

Ultrasonic approach for surface nanostructuring

The review is about solid surface modifications by cavitation induced in strong ultrasonic fields. The topic is worth to be discussed in a special issue of surface cleaning by cavitation induced processes since it is important question if we always find surface cleaning when surface modifications occur, or vice versa. While these aspects are extremely interesting it is important for applications to follow possible pathways during ultrasonic treatment of the surface: (i) solely cleaning; (ii) cleaning with following surface nanostructuring; and (iii) topic of this particular review, surface modification with controllably changing its characteristics for advanced applications. It is important to know what can happen and which parameters should be taking into account in the case of surface modification when actually the aim is solely cleaning or aim is surface nanostructuring. Nanostructuring should be taking into account since is often accidentally applied in cleaning. Surface hydrophilicity, stability to Red/Ox reactions, adhesion of surface layers to substrate, stiffness and melting temperature are important to predict the ultrasonic influence on a surface and discussed from these points for various materials and intermetallics, silicon, hybrid materials. Important solid surface characteristics which determine resistivity and kinetics of surface response to ultrasonic treatment are discussed. It is also discussed treatment in different solvents and presents in solution of metal ions.     

微小等离子体反应器的导出机理研究

An extraction mechanism based on micronozzle in the bottom of the microhollow cathode and applied bias electrical field is proposed, and digitally simulated with a two dimensional fluid model. When the operating gas is SF₆ and its pressure is 2~9kPa, radius of the micronozzle is 0.25μm, maximum F atom flux density is between (1.53~5.62)×10¹⁴cm^-3·s^-1, maximum SF₅⁺ flux density is between (2.46~7.83)×10¹⁶cm^-3·s^-1. When gas pressur is  5kPa,average energy of F atom at sample surface is 3.82eV, dispersion angle is −14º~14º; average energy of SF is 25eV, dispersion angle is −13º~14º. When applied voltage across hollow cathode and sample is between 10~50V (sample as cathode), average energy of SF is between 52~58eV. The density of F and SF in the simulation result could satisfy the requirement for silicon etching, and the feasibility of scanning plasma etching validated.     

Cryogenic reactor for the INS project

A feasible scheme of a cryogenic reactor based on muon catalyzed fusion for an intense 14 MeV neutron source (INS) is considered. This revised version was published online in August 2006 with corrections to the Cover Date.     

核能与聚变裂变混合能源堆

未来20年将是核能发展的一个关键时期.2035年左右,快堆有望投入商用;磁约束聚变、激光聚变、 Z箍缩聚变也都有演示堆计划.聚变演示堆存在纯聚变与聚变裂变混合能源堆两种可能,而后者可降低聚变功率,缓解高能中子对材料的辐照损伤.另外,氘氚聚变供能时间有限.文章介绍了混合能源堆的概念.能源堆可充分利用铀资源,且后处理不涉及铀钚分离,有很好的防扩散性能.裂变堆、聚变堆、能源堆共同发展,可望使核能在不太长的时间内获得大规模应用,并可为人类提供千年以上的能源供应.     

A novel method for identification of cotton contaminants based on machine vision

Foreign matter is easily mixed into cotton during picking, storing, drying, transporting, purchasing, and processing. These contaminants are difficult to remove in the spinning process and can cause yarn breakage, thus reducing efficiency of working. This paper proposed the new method based on machine vision to measure the contaminants in raw cottons. The color images of cottons with contaminants are acquired and divided three channels images. Intensity of illumination of cottons often is unstable because of the driving voltage of light source unsteady. The intensity of illumination of images should be corrected for measuring correction and precision. The Gamma adjustment function was adopted to correct non-uniform illumination for images. Through the experimental contrast, Gamma correction parameter is set as 0.8. The Otsu method is used to segment the image. After images of three channels’ information fusing, the contaminants of cotton samples can be correctly detected and cotton seeds also can be effectively inspected. The false detection ratio of the measuring system is less than 5%. The experimental results show the measuring system can meet with the requirement of the cotton's industry application.