UV curing of organic–inorganic hybrid coating materials

The effect of UV-curing time on the mechanism of interaction between the various precursor phases in a novel sol–gel-derived organic–inorganic hybrid coating material and the resulting mechanical and thermal properties of this material when coated onto substrates in thin film form have been examined using a variety of chemical and physical characterisation methods. Microstructurally, the hybrid coating materials examined were all a single amorphous phase and were all optically transparent. The degree of interaction between the organic and inorganic phases, the scratch behaviour of the coating materials and the thermal stability of the coating materials were all found to depend strongly on the UV curing time. For the particular proportions of inorganic and organic components used to make up this hybrid coating material, an optimum UV curing time of 10 min under a UV intensity of 46.3 mW cm⁻² was found to produce transparent coatings which adhered well to the substrates and which were robust in scratch tests on aluminium and polycarbonate substrates and abrasion tests on polycarbonate substrates.     

Spherical hybrid silica particles modified by methacrylate groups

Organic–inorganic hybrid materials have been used as fillers to reinforce dental resin composites, which require strengthening to improve their performance in large stress-bearing applications such as crowns and multiple-unit restorations. Homogeneous organic–inorganic hybrid materials with high performance were prepared by mixing 3-methacryloxypropyltrimethoxysilane (MPTS) and tetraethylorthosilicate (TEOS) synthesized by the sol–gel route. The matrix was prepared by hydrolyzing and condensing the TEOS and MPTS, using basic catalysis and excess water. The resulting xerogel was treated at 50, 100, 150, and 200 °C for 4 h, and the structure was analyzed by thermogravimetry (TG/DTA), photoluminescence (PL), nuclear magnetic resonance (NMR ²⁹Si and ¹³C), transmission electron microscopy (TEM), infrared spectroscopy (IR), and Raman spectroscopy. The PL spectra displayed the Eu³⁺ lines characteristic of ⁵D₀ → ⁷F_{J (J = 0, 1, 2, 3, 4)} ions, and the blue emission was ascribed to the silica matrix. TG, MNR and infrared spectroscopy analyses indicated the hybrid silica was stable, with the organic part present up to 150 °C. Increasing the temperature of the heat treatment was found to increase the degree of hydrolysis. The size and morphology of the silica particles were identified by TEM.     

Synthesis of proton conductive inorganic–organic hybrid membranes through copolymerization of dimethylethoxyvinylsilane with vinylphosphonic acid

Proton conductive inorganic–organic hybrid membranes were synthesized from dimethylethoxyvinylsilane (DMEVS), vinylphosphonic acid (VPA) and 3-glycidoxypropyltrimethoxysilane (GPTMS) through copolymerization followed by sol–gel process. The ratio of phosphorus to silicon in the copolymer almost corresponded to the charged molar ratio of VPA to DMEVS when the ratio of VPA to DMEVS was below 1/2. Self-standing, homogeneous, highly transparent membranes were synthesized from DMEVS–VPA copolymer and GPTMS via sol–gel condensation. Differential thermal analysis-thermogravimetry analyses indicated that these membranes were thermally stable up to 200 °C. The results of Fourier transform infrared and ¹³C NMR revealed that phosphonic acid groups of VPA were chemically bound to organosiloxane network. The copolymerization and condensation of (DMEVS–VPA)/GPTMS were confirmed by ³¹P and ²⁹Si NMR spectra. The proton conductivity of the hybrid membranes increased with phosphonic acid content. The membrane of (DMEVS–VPA)/GPTMS showed a remarkable conductivity of 6.3 × 10⁻² S cm⁻¹ at 130 °C and 100% relative humidity.     

Synthesis and characterization of hybrid borosiloxane gels as precursors for Si–B–O–C fibers

The sol–gel method has been used for the synthesis of borosilicate gels from mixtures of methyltriethoxysilane (MTES) and dimethyldiethoxysilane (DMDES) and boric acid. The use of boric acid, B(OH)₃ allows the hydrolysis and condensation of hybrid silicon alkoxides without further addition of water or catalyst. The use of difunctional silicon units, –(CH₃)₂SiO– promote the formation, during the sol–gel process, of linear oligomers which facilitate fiber drawing before gelation. Gel characterization performed by FT-IR, XRD, TG-DTA and DCS analysis indicates the formation of a mixed network with incorporation of the boron units via =B-O-Si≡ bridges. The formation of borosiloxane bonds seems favored by the presence of DMDES. SiBOC glasses were obtained after pyrolysis of the borosilicate gels in argon atmosphere at 1000 °C. TG-DTA study indicates that the ceramic yield decreases by increasing the amount of DMDES. Gel fibers were successfully prepared from convenient partially-aged solutions by hand drawing. Pyrolysis of the obtained gel fibers under argon atmosphere at 1000 °C open the possibility to produce SiBOC homogeneous glass fibers with diameter as low as 10 μm.     

Dipolar orientation stabilities of hybrid films for second-order nonlinear optical applications

Organic–inorganic hybrid films containing nonlinear optical (NLO) active chromophores were prepared through the polyaddition of methacrylate and hydrolytic polycondensation of sila-functional alkoxy groups of 3-(trimethoxysilyl)propyl methacrylate (TSPM) which is capable of forming carbon–carbon and siloxane chains, respectively. The NLO-active chromophores are designed and synthesized to be covalently grafted to the carbon–carbon or the siloxane chains. The comparative study of the two different incorporation methods reveals that the poled hybrid film with NLO-active chromophores bonded to siloxane chains would possess a more stable dipolar orientation.     

Sol–gel derived hybrid coatings for the improvement of scratch resistance of polyethylene

Organic–inorganic hybrid materials were prepared through the sol–gel approach starting from tetraethoxysilane (TEOS), as silica precursor, and triethoxysilane terminated polymers; before gelling the solutions were applied to polyethylene (PE) films and slabs by spin-coating, without any previous surface pre-treatment of the substrate, and finally the coatings were thermally cured at 60 °C for 24 h. Among the various polymers used to prepare the coatings, only polyethylene-b-poly(ethylene glycol) copolymers gave good results in terms of adhesion to the PE substrates, and hybrid coatings with different organic–inorganic ratios were prepared. As suggested by visual inspection and SEM investigation, and confirmed by the critical loads derived from scratch tests, a good adhesion of the coating to the PE substrates was obtained, probably due to the presence of PE segments in the organic phase of the coating. Transparency as well as SEM and DSC data were in agreement with the formation of a nanostructured hybrid coating, with a high level of interpenetration between organic and inorganic domains. It was also observed that these hybrid coatings are able to improve significantly the scratch resistance and slightly increase the wettability with respect to uncoated PE. This approach to the surface-properties modification of PE appears as a simple and convenient method for the functionalization of PE substrates.     

Notable enlargement of remnant polarization for fatigue-free SrBi4Ti4O15 thin films by La-substitution

La-doped SrBi₄Ti₄O₁₅, SrBi_4–x La _x Ti₄O₁₅ (SBLT-x, x = 0.00, 0.10 and 0.25), thin films have been successfully prepared by the sol–gel method. Structures, surface morphology and ferroelectric properties were investigated. Compared with undoped SBTi, SBLT-0.10 shows a notable larger remnant polarization (2P _r = 46 μC/cm²). Meanwhile, the SBLT-0.10 film shows little change of P _nv and −P _nv up to 4.4 × 10¹⁰ switching cycles, suggesting an excellent fatigue-endurance characteristics.     

The mechanism of pyrene fluorescence quenching by selective and nonselective quenchers during sol–gel transition

The process of pyrene fluorescence quenching by potassium iodide, acrylamide, and gaseous oxygen in silane sol during sol–gel transition was investigated. Pyrene fluorescence emission spectra were recorded vs concentrations of the added quencher on consecutive days of the gelling process. When using 0, 20, and 100% oxygen in the gas mixture as a quencher, time-resolved measurements were also made. On this basis, Stern–Volmer constants were determined on consecutive days of the gelling process, availability of fluorophore molecules to the quencher, and also rate constants of pyrene quenching by acrylamide, iodide ions, and oxygen were specified. Moreover, diffusion coefficients were determined for acrylamide and potassium iodide in the silane gel formed. The mechanism of fluorophore quenching in sol of growing viscosity and in gel was discussed in view of using this carrier in the construction of sensors and optical biosensors.     

Silica-metalloporphyrins hybrid materials: preparation and catalysis to hydroxylate cyclohexane with molecular oxygen

Three types of novel silica-metalloporphyrins hybrid materials, Si-S-APTCPPFe, Si-S-APTCPPMn and Si-S-APTCPPCo, were prepared at room temperature by sol–gel method involving a thiol-ene polymerization reaction of 5-(4-allyloxy)phenyl-10,15,20-tri(4-chlorophenyl)porphyrin (APTCPP) with 3-mercaptopropyltrimethoxysilane (MPS). The hybrid materials were characterized by XRD, SEM, FT–IR, UV–Vis and TG, and were investigated as catalysts for the aerobic oxidation of cyclohexane. It is found that these hybrid materials are more efficient catalysts than the analogous non-supported metalloporphyrins for cyclohexane hydroxylation in metalloporphyrin–O₂–ascrobate system and the metal ion in the porphyrins significantly affected the catalytic efficiencies of these hybrid materials.     

The synthesis and characterization of zinc ferrite aerogels prepared by epoxide addition

Over the past decade sol–gel methods have become increasingly popular alternatives to the solid state synthesis of metal oxides. In many cases sol–gel synthesis is preferred due to desirable physical properties such as high surface area, high porosity, and small crystallite size. Monolithic zinc ferrite aerogels were produced by the epoxide addition sol–gel method. It was observed that addition of propylene oxide to 2-propanol solution of either the hydrated metal nitrate salts or the hydrated metal chloride salts resulted in the formation of stable red–brown gels. Aerogels were characterized using powder X-ray diffraction, high resolution scanning electron microscopy, transmission electron microscopy, and nitrogen adsorption/desorption analysis. The metal salt used in the synthesis was found to significantly influence the properties of the aerogel. All aerogels synthesized exhibited low densities and high surface areas (>340 m²/g). Annealing of the aerogel at relatively low temperatures (below 450 °C) yielded a highly crystalline porous material which is composed of nanometer sized particles.     

Effect of acidity on the formation of silica–chitosan hybrid materials and thermal conductive property

In this study, the formation of silica–chitosan hybrid materials via sol–gel process under pH values of 2–6 were investigated using N₂ sorption analysis, scanning electron microscopy, transmission electron microscopy, thermal analysis and zeta potential analyzer. The hierarchical structure consisting of meso- and macropore was formed when pH value was higher than 2. Mesopores were formed as the interparticle channels of silica nanoparticles aggregates, whereas macropores were the void between the aggregates (clusters). The clusters size was decreased with increasing the pH value, resulting in the increase of the macroporosity. The thermal conductivity of the products was controlled in the range of 0.06 and 0.13 W m⁻¹ K⁻¹ by varying the product porosity between 88 and 69% (pH 6 and pH 2, respectively).     

Subcritically dried RF-aerogels catalysed by hydrochloric acid

Hydrochloric acid (HCl) used as catalyst for the preparation of RF-aerogels leads to organic aerogels in very short gelation times. The gelation time can be varied from a few seconds to minutes. The wet gels can be dried under ambient conditions. By variation of the sol composition or catalyst concentration the microstructure of the dry gels can be modified. The aerogel densities are in the range of 210–410 kg/m³. The particle sizes, determined by scanning electron microscopy (SEM), are in the range of 700–1,500 nm. The particles look essentially spherical and their size spectrum can be close to monodisperse. The specific surface is measured by nitrogen adsorption (BET). Thermogravimetry (TGA) is employed to study the drying process, annealing reactions and decomposition of the aerogel into a carbon aerogel.     

Synthesis and characterization of sol–gel derived glass-ceramic and its corrosion protection on 316L SS

Glass-ceramic was prepared by sol–gel method using Ca(NO₃)₂·4H₂O and P₂O₅ as Ca and P precursors, respectively. In order to improve the bioactivity of the implant material, glass-ceramic (β-Ca₂P₂O₇) coating was developed on 316L SS substrate by spin coating method. Coating was annealed at different temperatures and its corrosion resistance was evaluated by electrochemical polarization and impedance analysis using Ringer’s solution as electrolyte. The results from the present study, show excellent corrosion resistance for coated 316L SS, corroborated by the high values of charge transfer resistance from impedance analysis and higher breakdown and repassivation potential with the corresponding lower current density from polarization measurements. Based on the results, the glass-ceramic coating on 316L SS can be considered as a corrosion resistant material.     

Investigation of sol-gel matrices containing crude metallothionein from <Emphasis Type="Italic">Scchizosaccharomyces pombe</Emphasis> for water treatment applications

The application of silica sol–gel particles containing crude metallothionein (MT) was investigated for cadmium removal from water. The metallothionein was first extracted from the yeast Scchizosaccharomyces pombe, and entrapped in the sol–gel matrices. Then sol–gel particles with the different sizes (ranging from 45 to 225 μm) were made. The effect of different flow rates as well as different particle sizes on adsorption of cadmium was investigated. The particle size has a greater effect on Cd adsorption than flow rate in the system studied. The breakthrough curves in the column were modeled using an empirical two parameter fixed-bed adsorption model. The model relates the changes of cadmium concentration in effluent to the standard deviation (σ) and characteristic of time (t ₀).     

Polymer–silica hybrids obtained by microemulsion polymerization

The styrene (St), butyl acrylate (BuA), and methyl methacrylate (MMA) polymerization in microemulsion in the presence of sodium dodecylsulfate is studied. This process is conducted in the presence of some comonomers having groups that can participate in sol–gel processes: 3(trimethyloxysilyl) propyl methacrylate (MPTS), triethoxy vinylsilane (VTES), and a comonomer with a sulfate group, styrene sodium sulfonate (StSO₃Na). It has been observed that stabile latexes are obtained by radical polymerization at pH = 7, followed by a sol–gel process in the presence of ammonia. Latex particles sizes and zeta potential grow with MTPS concentration and in StSO₃Na presence. VTES effect depends on its reactivity in St, MMA, and BuA copolymerization. Glass transition temperature and thermal decomposing temperature are influences by functional comonomer concentration and chemical structure. The Fourier transform infrared spectrum and inorganic residue growth after organic part thermal decomposition shows the presence of silica in obtained latexes.     

Li doped and undoped ZnO nanocrystalline thin films: a comparative study of structural and optical properties

Thin films of ZnO were grown by the sol–gel method using spin-coating technique on (0001) sapphire substrates. The effect of doping after annealing on the structural and optical properties has been investigated by means of X-ray diffraction (XRD), cathodoluminescence (CL) spectrum, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The films that were dried at 623 K and then post annealed at 873 K showed (0002) as the predominant orientation. Two emission bands have been observed from CL spectrum. Lithium doped film shows shift in the near band edge UltraViolet emission peak and suppressed defect level emission peak in the visible range. SEM analysis of the films exhibits many spherical shaped nanoparticles. Roughness of the films determined using atomic force microscopy.      

Plasma assisted preparation of cobalt catalysts by sol–gel method for methane combustion

Novel cobalt catalysts were prepared by sol–gel method, and enhanced by plasma treatment, for methane catalytic combustion. These samples were characterized using X-ray diffraction, X-ray photoelactron spectroscopy, UV-vis spectroscopy, Fourier transform infrared spectroscopy, thermal gravimetrical analysis, N₂ Adsorption–desorption, temperature-programmed reduction and hydrogen–oxygen titration technologies. The XPS characterizations suggested that plasma treatment was favorable for the enrichment of surface cobalt, with a value of surface cobalt from 2.2% to 8.5% in mole. The specific surface area of the glow plasma assised sample (Co-Plas-Solgel-2) increased to 320 m²/g comparing with 305 m²/g of the conventional sample (Co-Solgel-1). The ignition temperature (T_10%) of Co-Plas-Solgel-2 catalyst was about 50 °C lower than that of Co-Solgel-1, and its CH₄ conversion was two times higher than that of Co-Solgel-1 during the whole range of catalytic combustion activity test (340–520 °C). With a better dispersion and more active sites, the plasma assisted sample exhibited significant enhancement in catalytic performances.     

Functionalisation of the template-free and template-structured silica films synthesised on glass substrates by sol–gel technique

Possibility of the post-synthesis functionalisation of the template-free and template-structured silica films of ca. 200 nm thickness on glass slides was evaluated. The films were prepared by dip-coating from TEOS sol–gel precursor in the absence or presence of CTAB template. It has been found out that the template-structured silica films can be functionalised with Ag nanoparticles via [Ag(NH₃)₂]NO₃ ion-exchange or with adsorbed Methylene Blue (MB) cationic dye due to the presence of the well-organised mesopores after template removal. In contrast, only the external geometric surface of the template-free silica films appeared to be accessible for modifier molecules. Possibility of functionalisation of the multi-layered template-structured silica film depends on the sequence of dip-coating and calcination steps upon their preparation. When preparation includes reiteration of dip-coating and calcination steps, only the latest top silica film appears to be accessible to modifier molecules. When preparation includes successive dip-coating cycles accomplished by calcination of the final multi-layered film, all pores appear to be accessible since their formation occurs via simultaneous removal of the template molecules over the whole thickness of the multi-layered template-structured silica film.     

Influence of preparation method on the performance of Mn–Ce–O catalysts

Mn–Ce–O catalysts were prepared by the sol–gel method with different citric acid amounts in preparation. The catalysts were characterized by using BET, XRD, TPR, XPS and their catalytic activities in methane combustion were also investigated. Results showed that the surface area, Mn⁴⁺ and O_latt are responsible for the high catalytic activity of Mn–Ce–O catalysts.     

Synthesis and characterization of silicate polymers

In this work an inorganic polymer is developed based on Elkem microsilica and potassium hydroxide. Using experimental data and the partial charge model a model for the gelation is suggested based on the hydrolysis and condensation reactions occurring during synthesis. In addition the optimal composition of the binder system was determined using compressive strength test and solubility experiments. Based on partial charge calculations and experimental data for the hydroxide concentration and the viscosity obtained in this study it is suggested that the polymerization of the inorganic polymer is determined by the concentration of silica species. It was found that the alkalinity has a crucial effect on the condensation process. The optimal potassium hydroxide concentration used in the synthesis of the inorganic polymer was found to be around 3.5 M, which resulted in a compressive strength of the product in the region of 50 MPa.