Sol-Gel-Derived Hybrid Coatings for Corrosion Protection

The corrosion resistance of sol-gel-derived, organic-inorganic, silica-based hybrid coatings was studied. Hybrid sols were prepared by copolymerizing tetraethylorthosilicate (TEOS) and 3-methacryloxypropyltrimethoxysilane (MPS) with a two-step acid-catalyst process. Hybrid coatings were dip-coated on 304 and 316 stainless steel substrates and annealed at 300°C for 30 minutes. The adhesion, flexibility, and biocompatibility of the coatings were examined. Hybrid coatings were found to be relatively dense, uniform and defect free. Electrochemical analyses showed that the coatings provided excellent corrosion protection by forming a physical barrier, which effectively separated the anode from the cathode. In addition, further experimental results revealed that the corrosion patterns are strongly dependent on the nature of the stainless steel substrates. Some possible mechanisms for corrosion breakdown associated with each type of substrate are also introduced.     

Hybrid Organic-Inorganic Sol-Gel Materials Based on Epoxy-Amine Systems

Understanding the synthesis-structure-properties relationship of hybrid organic-inorganic materials is an important and fundamental task to develop a new generation of highly performing systems for the new needs of nanotechnologies. This issue is, also, important to improve the properties of hybrids when used in applications where nanoscale control is not a fundamental request. In this article, a short overview of epoxy amine sol-gel hybrids is reported. The synthesis of these materials has a large flexibility to allow the fabrication of a wide group of hybrids with different structures and properties, whose applications are ranging from non-linear optics to adhesive and protective coatings.     

Organic-Inorganic Insulating Coatings Based on Sol-Gel Technology

The approach for improving bending strength of temperature-resistant flexible ceramic electric insulating coatings prepared by sol-gel processing is considered. Starting suspensions, based on both tetraethoxysilane (TEOS)-derived modified sols and highly dispersed fillers such as Cr₂O₃, are used to deposit the coatings on metals and alloys. Some polymers and organic substances are tested as additives for improving flexibility of the ceramic coatings. The results of study of both bending strength and electrical strength of flexible hybrid organic-inorganic insulation formed on a nichrome wire are discussed. The data obtained on the chemical and phase structure of the coatings, which have been heat treated at temperatures from 95 to 1100°C, using DSC as well as X-ray scattering techniques are presented.     

Sol-Gel Processing of Organic-Inorganic Nanocomposite Protective Coatings

Organic-inorganic nanocomposite protective coatings are prepared on aluminum substrates by the spinning technique with the concept of incorporating homogeneously nanosized particles (of AlOOH, Al2O3, ZrO2, SiC) into molecular organic-inorganic hybrid matrices. The hybrid matrices are prepared from epoxysilane and bisphenol A with imidazol as catalyst. The AlOOH particles are derived from aluminum isoprooxide and introduced into the hybrid sols directly, and Al2O3, ZrO2, SiC particles are first surface-modified with Si–OH from hydrolyzed TEOS. The coatings are dense, smooth and flexible and inhibit corrosion.     

溶胶-凝胶法制备有机/无机杂化材料工艺及其应用

介绍了溶胶–凝胶法制备有机/无机杂化材料的原理和基本过程,杂化材料的制备方法及对材料性能的影响,概述了杂化材料在结构材料、光学材料及其它材料中的应用研究。     

Thermal Evolution of Hybrid Organic-Inorganic Gels Derived from Reaction of 1,4 Butanediol with Tetraethoxysilane

Transparent monolithic discs of organic-inorganic hybrid gels have been prepared by hydrolysis-condensation reactions of tetraethyl orthosilicate with 1,4 butanediol. The gels and glasses have been characterized by infrared spectroscopy and ²⁹Si MAS NMR. The characterization of the gels by infrared spectroscopy showed the incorporation of carbonaceous groups in the polymeric structure and Si–C bonding in the glasses. Pyrolysis of the gels has been studied using thermal analysis. It showed that the pyrolysis of the gels occurs in two temperature domains. The first is below 400°C due to condensation reactions and second is in the temperature range 450–550°C due to decomposition of carbonaceous groups and crosslinking. Pyrolysis of the gels at 1000°C resulted in X-ray amorphous, hard black glasses similar to oxycarbide glasses obtained by pyrolysis of siloxanes. On further heat treatment to 1400–1600°C, development of cristobalite structure and crystalline silicon carbide is observed in the otherwise amorphous black mass. The pyrolysed materials have been found to exhibit good resistance towards oxidation at 1000°C.     

Silica/Silicone Nanofilament Hybrid Coatings with Almost Perfect Superhydrophobicity

A facile method for the preparation of silica/silicone nanofilament hybrid coatings with almost perfect superhydrophobicity (contact angle=179.8° and sliding angle=1.3°) is presented. The coatings are obtained by dip‐coating of silica nanoparticles, followed by chemical vapor deposition of silicone nanofilaments. Predominant growth of silicone nanofilaments onto aggregated silica nanoparticles generates a two‐tier structure. The effect of silica nanoparticle size on the growth of silicone nanofilaments, along with their anti‐wetting properties and transparency are investigated in detail. Surface roughness and anti‐wetting properties can be simply regulated by controlling the size of silica nanoparticles.     

Enhancement of the Photochromic Performance of Spirooxazine in Sol-Gel Derived Organic-Inorganic Hybrid Matrices by Additives

Organic-inorganic hybrid materials synthesized via sol-gel processing are excellent solid matrices for photochromic dyes like spirooxazine, and the photochromic performance can be further enhanced by introducing suitable additives. This work describes the effects of additives on the photochromic intensity (ΔA ₀), decolouration rate (k) and photostability of spirooxazine in sol-gel derived organic-inorganic hybrid matrices. They include fluoroalkylsilane (FAS), bisphenolA (BPA) and methyl-imidazole (MI). FAS enhances both ΔA ₀ and photostability, but has little effect onk. The higher the content of BPA, the higher the ΔA ₀ and the higher the photostability, but the lower thek. The effect of MI on ΔA ₀ andk is not so considerable as that of BPA and is a little complicated, while significant improvement in photostability is achieved by the addition of MI at an optimum concentration with the presence of BPA at a higher content.     

Structural Analysis and Properties of Organic-Inorganic Hybrid Ionic Conductor Prepared by Sol-Gel Process

Organic-inorganic hybrid lithium ion conductors were prepared by the sol-gel process. The hybrid ion conductor will be used as the electrolyte for Li based high-energy density batteries. The hybrid ion conductor was prepared from a mixture of tetramethyl orthosilicate (TMOS), polyethylene glycol 200 (PEG₂₀₀), lithium perchlorate (LiClO₄) and water. A wet gel was prepared at room temperature. The gels dried at 80°C under vacuum did not contain water. The dried hybrid ion conductor gel had homogeneity and high transparency. Ionic conductivity of the hybrid sample was measured by the complex impedance method and it increased with increasing PEG₂₀₀ content. The dried hybrid gel that contained no LiClO₄ did not show ion conduction. Conductivity on the order of 10^–5 S·cm^–1 at room temperature was obtained. Structural characterization was done by Fourier Transform Infrared Spectra (FTIR) and NMR measurement of ¹³C and ¹H, and the thermal stability and glass transition properties were studied by DSC. Glass transition temperature decreased with increasing PEG₂₀₀ content and increased with increasing [Li]/[O] ratio (the oxygen considered is from the polyethylene glycol). Existence of the Si–O–(C₂H₄O) _n –bond and the C–OH bond in the framework of the organic and inorganic phases was confirmed. TMOS and PEG₂₀₀ were hydrolyzed and condensed. The organic and inorganic phases were chemically bonded and the microstructure of the hybrid matrix was shaped as comb. The comb shape leads to high ionic conduction.     

新型光敏聚酰亚胺/SiO2杂化材料的制备与性能研究

通过溶胶－凝胶法制备了一种新型的光敏聚酰亚胺／二氧化硅杂化材料。研究表明当ＳｉＯ２的含量≤１０ｗｔ％时杂化材料除了保持光敏聚酰亚胺原有的感光性能外其热稳定性能、力学性能以及与基底的粘附性能均有明显地提高,同时材料的热膨胀系数也显著地降低。     

Chemistry of Hybrid Organic-Inorganic. Access to Silica Materials through Chemical Selectivity

Hybrid organic-inorganic materials containing labile organic fragments with various structural features have been prepared. The mild cleavage of Si–C bonds allowed removal of the organic moities. It led to silica which pore structure varied according to the nature of the organic component eliminated.     

Cellular Patterns in Organic-Inorganic Hybrid Film

The formation of cellular patterns, known as Bénard cell, was investigated in organic-inorganic hybrid films under various conditions. The cells were observed in undoped-hybrid films, and its origin was attributed to the convection of TiO₂ nanoparticles formed in the aging process of the sol. These cells showed the particular properties such as the difference between the center and its surrounding: the center showed a lower refractive index than that of the surrounding, a valley at the center with mountain-like surroundings, and a hydrophobic center and hydrophilic surrounding. How the cell patterns were formed depended on the conditions such as the atmospheric humidity and the gravity. It should be also noted that the cells on a silica glass substrate remained after 1000°C heating.     

Structure of Hybrid Silica Gels Incorporated with Hydrophobic Dye Molecules

Hybrid gels incorporated with functional organic molecules are interesting for their physical properties and microstructures as well as their potential applications. Organic-inorganic hybrid silica gels incorporated with hydrophobic organic dye were prepared by hydrolysis of phenyltriethoxysilane (PhTES) and tetraethoxysilane (TEOS) in ethanol solution containing organic dye, pyrene or rhodamine-B (RB). The structure of the gels were investigated by mean of IR absorption spectra and UV-visible absorption/fluorescence spectra. The xerogel prepared from the solution of [PhTES]/[PhTES + TEOS] < 0.3 was stable, and the incorporated dyes hardly dissolved into ethanol. Si-Ph bond increased with increasing PhTES content in the precursor solutions. The UV-visible absorption spectra of the gels incorporated with RB show increase in the amount of dimer with increasing Ph-content. The fluorescence spectra for the gels incorporated with pyrene show that the hydrophobic dye is preferentially incorporated as monomers when the amount of Ph-group in the gels increases in contrast with hydrophilic RB. It is also suggested that the hydrophobic dye is preferentially incorporated into gels as monomers when the gelation rate is low.     

Mechanical and Thermal Properties of Organic/Inorganic Hybrid Coatings

Two types of organic/inorganic hybrid coatings were produced by the sol-gel route from (a) 80% tetra-ethoxy-silane (TEOS) and 20% glycidoxypropyl-trimethoxy-silane (GPTMS) and (b) GPTMS with varying amounts of diethylene-triamine (DETA). Residual stress was measured from substrate curvature and modulus and hardness were studied using nano-indentation.Coatings derived from 80TEOS/20GPTMS are relatively stiff and brittle. Tensile residual stress, elastic modulus and hardness all increase as the curing temperature is increased to 350°C. The organic components are not cross-linked and act as network modifiers.Coatings derived from GPTMS/DETA are less stiff and softer. Increasing the DETA content increases both E and H by increasing the connectivity of the organic network which dominates the mechanical properties. Thermal degradation begins at about 250°C in all cases, but is retarded when the connectivity of the organic network is high.     

PAM-Fe(OH)3有机-无机杂化型高分子絮凝剂的合成及表征

在水溶液中以过硫酸铵((NH4)2S2O8)和亚硫酸氢钠(NaHSO3)为引发体系,利用原位聚合法合成了聚丙烯酰胺(PAM)-氢氧化铁(Fe(OH)3)有机-无机杂化型高分子絮凝剂.通过正交实验得到合成杂化絮凝剂的最佳条件为:反应温度40℃,引发剂质量分数0.5%,丙烯酰胺质量分数30%,反应时间7 h.FT-IR、T...     

Industrial Application of Hybrid Sol-Gel Coatings for the Decoration of Crystal Glassware

The coloration of glass via melting techniques presents some unique problems with respect to the reproducibility, toxicology and economics of certain colors, especially if the market demands are highly variable. This is also the case for consumer products such as crystal glass and tableware. Traditionally, the decoration of crystal glasses is performed by laborious manual techniques, which are costly and do not meet modern market requirements. Alternatively, spraying of colored lacquers is a highly flexible and valuable tool for the development of new products. Sol-gel type hybrid coatings provide several advantages compared to conventional organic systems like high abrasion resistance, almost perfect adhesion, refractive index matching and sufficient stability in dishwashing procedures. The solubility of organic dyes in the hybrid matrix is sufficient for intense colors even at rather low layer thicknesses, which on the other hand convey the high brilliance of the base material. The development of transparent, translucent and opaque hybrid coatings for crystal glass has been completed in the last few years and the production of partially coated articles has started recently. The synthesis and properties of the coating material are reviewed and the industrial process and first market results are also outlined.     

Synthesis and Characterization of Polystyrene/Nanosilica Organic-Inorganic Hybrid

IntroductionIn the past two decades, because of its potentialindustrial applications, organic-inorganic compositeshave attracted the attention of both researchers andacademicians. Organic-inorganic hybrids offer the pos-sibility to combine both the advant…     

Mechanical Properties of SiO2-PMMA Based Hybrid Organic-Inorganic Thin Films

Nano-indentations using a Berkovich indenter were performed in order to analyze the mechanical properties of hybrid organic-inorganic coatings. This technique allows to measure low load deformations and therefore to estimate quantitatively mechanical properties of the coatings. The elastic modulus and the hardness were determined on the basis of the load-displacement curve. We report results obtained for class II hybrid coatings based on SiO₂-PMMA prepared by sol-gel process. The effects of coating composition were investigated.     

Mechanical Properties of 3-Glycidoxypropyltrimethoxysilane Based Hybrid Organic-Inorganic Materials

Hybrid organic-inorganic materials were synthesized from acid catalysed sols of tetraethyl orthosilicate, 3-glycidoxypropyltrimethoxysilane and titanium or zirconium alkoxides. The mechanical properties of these materials were measured in different conditions of preparation. The elastic modulus E was determined by a resonance method and by Knoop microindentation. After a thermal treatment at 125°C for 120 h, E was around 3–5 and 1–2 GPa for the samples synthesized with titanium butoxide or zirconium butoxide, respectively. An increase in E in the samples cured for longer times was observed. Knoop microhardness also increased with the heating time and was larger in samples synthesized from titanium alkoxides than zirconium alkoxides. The two methods gave results in good agreement when applied to samples treated for shorter times. In the other samples Knoop microindentation gave a larger value of E compared to the resonance vibration method. Hardness to elastic modulus ratio, H/E, was evaluated by Knoop microindentation. The elastic recovery at the longest heat treatment time was similar to that of soda-lime glasses. Fracture toughness was measured by three points flexural test, a _KIc in the range of 0.4–0.5 MPa m^1/2 was evaluated for samples treated during 168 h.     

Titan Based Hybrid Organic-Inorganic Gels Comprising Carbohydrate Moiety

Abstract

A series of titanium based gels comprising carbohydrate moieties was synthesized. The sugars used include a specific hydrazide group as complex forming agent. Additionally, this group forms stable hydrates which allow further slow water release. As a result, the compounds used in this study form transparent and stable gels with titanium alkoxide without addition of external water. Interpretation of the IR-spectra reveals that some compounds form monodentate ligands and other bidentate ligands. Further Tian-Calvet calorimetric measurements confirmed our IR-based conclusions. This strategy of synthesis gives a new opportunity to obtain hybrid materials by addition of natural chelating ligands to slow down the hydrolysis/condensation reactions that occur during the sol-gel process. Therefore, carbohydrate moieties have been incorporated in the gels obtained and different type of Ti coordination was proposed based on the IR spectroscopy studies. SEM investigations show the influence of the ligand on the morphology of the xerogel.

GRAPHICAL ABSTRACT