Isothermal Crystallization Kinetics and Melting Behavior of Poly(ethylene terephthalate)/Attapulgite Nanocomposites Studied by Step-scan DSC

The crystallization kinetics of poly(ethylene terephthalate)/attapulgite (AT) nanocomposites and their melting behaviors after isothermal crystallization from the melt were investigated by DSC and analyzed using the Avrami method. The isothermal crystallization kinetics showed that the addition of AT increased both the crystallization rate and the isothermal Avrami exponent of PET. Step-scan differential scanning calorimetry was used to study the influence of AT on the crystallization and subsequent melting behavior in conjunction with conventional DSC. The results revealed that PET and PET/AT nanocomposites experience multiple melting and secondary crystallization processes during heating. The melting behaviors of PET and PET/AT nanocomposites varied in accordance with the crystallization temperature and shifted to higher temperature with the increase of AT content and isothermal crystallization temperature. The main effect of AT nanoparticles on the crystallization of PET was to improve the perfection of PET crystals and weaken its recrystallization behavior.     

Isothermal Crystallization and Melting Behavior of Composites Composed of Poly(L-lactic Acid) and Poly(glycolic Acid) Fibers

Several composites of poly (L-lactic acid) (PLLA) with poly (glycolic acid) (PGA) fibers were prepared. The isothermal crystallization kinetics and melting behavior of PLLA and all of the composites were characterized by using differential scanning calorimetry. The experimental data were processed by using the Avrami equation. The relative parameters, such as the Avrami exponent and half-time crystallization, revealed that PGA fibers had positive effects on the crystallization of PLLA, but these effects had only a minimal dependence on the PGA fiber content. Moreover, at low isothermal crystallization temperatures (85°C～110°C), recrystallization during the heating scan was observed, which could lower the melting point of the samples to a certain extent.     

Isothermal Melt Crystallization Kinetics for Poly(Trimethylene Terephthalate)/Poly(Butylene Terephthalate) Blends

The kinetics of isothermal melt crystallization of poly(trimethylene terephthalate) (PTT)/poly(butylene terephthalate) (PBT) blends were investigated using differential scanning calorimetry (DSC) over the crystallization temperature range of 184–192°C. Analysis of the data was carried out based on the Avrami equation. The values of the exponent found for all samples were between 2.0 and 3.0. The results indicated that the crystallization process tends to be two‐dimensional growth, which was consistent with the result of polarizing light microscopy (PLM). The activation energies were also determined by the Arrhenius equation for isothermal crystallization. The values of ΔE of PTT/PBT blends were greater than those for PTT and PBT. Lastly, using values of transport parameters common to many polymers (U*=6280 J/mol, T _∞=T _g – 30), together with experimentally determined values of T _m ⁰ and T _g, the nucleation parameter, K _g, for PTT, PBT, and PTT/PBT blends was estimated based on the Lauritzen–Hoffman theory.     

Study on the Non-isothermal Melt Crystallization Kinetics of PTT/PBT Blends

Macro-kinetic models, namely the modified Avrami, Ozawa, Mo, and Kissinger models, were applied to investigate the non-isothermal melt crystallization process of PTT/PBT blends by DSC measurements. It was found that the modified Avrami model can describe the non-isothermal melt crystallization processes of PTT/PBT blends fairly well. When the cooling rates range from 5 to 20°C/min, the Ozawa model could be used to satisfactorily describe the early stage of crystallization. However, the Ozawa model didn't fit the polymer blends in the late stage of crystallization, because it ignored the influence of secondary crystallization. Under the conditions of the non-isothermal melt crystallization, it was found that the cooling rates and the blend composition affect the crystallization for blends according to Kissinger crystallization kinetics parameters. The crystallization kinetics constant K_a increases with increasing cooling rate, indicating the crystallization rates of PTT, PBT, and PTT/PBT blends were improved. The crystallization kinetic activation energy parameters are good agreement with the results from isothermal crystallization processes of the polymer blends. The crystallization activation energy of PTT/PBT blends is higher than the activation energy of PTT and PBT.     

Isothermal Crystallization and Miscibility of Isotactic Polypropylene/Poly(cis-butadiene) Rubber Blends

Isotactic polypropylene/poly(cis-butadiene) rubber (iPP/PcBR) blends were prepared by melt mixing. Isothermal crystallization and miscibility for neat iPP and blends of iPP/PcBR were investigated by differential scanning calorimetry. The presence of PcBR remarkably affected isothermal crystalline behaviors of iPP. An addition of PcBR caused shorter crystallization time and a faster overall crystallization rate, meaning a heterogeneous nucleation effect of PcBR upon crystallization of iPP. For the same sample, the crystallization peak was broader and the supercooling decreased as the crystallization temperature increased. The Avrami equation was suitable to describe the primary isothermal crystallization process of iPP and blends. The addition of PcBR led to an increase of values of the Avrami exponent n, which we suggest was because the blends had a stronger trend of instantaneous three-dimensional growth than neat iPP. The equilibrium melting point depression of the blends was observed, indicating that the blends were partly miscible in the melt.     

Synthesis of Polypropylene/Attapulgite Nanocomposites and Their Crystallization Behavior Studied by Step-Scan DSC

Attapulgite (AT) was modified by grafting with butyl acrylate (BA) via polymerizations initiated by Gamma radiation. Polypropylene (PP)/AT nanocomposites were synthesized via melt extrusion in a twin-screw extruder. Fourier transform infrared (FTIR) spectroscopy and thermogravimetry (TG) were used to assess the structure of the hybrid materials and the dispersion of AT was verified by transmission electron microscopy (TEM). The crystallization kinetics of PP/AT nanocomposites were investigated by differential scanning calorimetry (DSC) and analyzed by using the Avrami method. The isothermal crystallization kinetics showed that the addition of AT increased both the crystallization rate and the isothermal Avrami exponent of PP. Step-scan differential scanning calorimetry (SDSC) was used to study the influence of AT on the crystallization and subsequent melting behavior. The results revealed that PP and PP/AT nanocomposites experienced multiple melting and secondary crystallization processes during heating. The melting behaviors of PP and PP/AT nanocomposites varied with the variation of crystallization temperature and AT content.     

Nonisothermal Crystallization Kinetics of Miscible Blends of Polycaprolactone and Crosslinked Carboxylated Polyester Resin

The nonisothermal crystallization process of polycaprolactone (PCL)/crosslinked carboxylated polyester resin (CPER) blends has been investigated for different blend concentrations by differential scanning calorimetry (DSC). The DSC measurements were carried out under different cooling rates namely: 1, 3, 5, 10, and 20°C/min. Thermally induced crosslinking of CPER in the blends was accomplished using triglycidyl isocyanurate as a crosslinking agent at 200°C for 10 min. The cured PCL/CPER blends were transparent above the melting temperature of PCL and only one glass transition temperature, T_g, located in the temperature range between the two T_gs of the pure polymer components, was observed, indicating that PCL and crosslinked CPER are miscible over the entire range of concentration. The nonisothermal crystallization kinetics was analyzed based on different theoretical approaches, including modified Avrami, Ozawa, and combined Avrami–Ozawa methods. All of the different theoretical approaches successfully described the kinetic behavior of the nonisothermal crystallization process of PCL in the blends. In addition, the spherulitic growth rate was evaluated nonisothermally from the spherulitic morphologies at different temperatures using polarized optical microscope during cooling the molten sample. Only one master curve of temperature dependence of crystal growth rate could be constructed for PCL/CPER blends, regardless of different blend concentrations. Furthermore, the activation energy of nonisothermal crystallization process (ΔE_a) was calculated as a function of blend concentration based on the Kissinger equation. The value of ΔE_a was found to be concentration dependent, i.e., increasing from 83 kJ/mol for pure PCL to 115 and 119 kJ/mol for 75 and 50 wt% PCL, respectively. This finding suggested that CPER could significantly restrict the dynamics of the PCL chain segments, thereby inhibit the crystallization process and consequently elevate the ΔE_a.     

Thermal Behavior of Polypropylene-g-glycidyl Methacrylate Prepared by Melt Grafting

The thermal behaviors of glycidyl methacrylate (GMA)-grafted polypropylene (PP) (PP-g-GMA) with two different grafting degrees, namely, GPP1 and GPP2, were investigated by differential scanning calorimetry (DSC), polarized optical microscopy (POM), wide-angle X-ray diffraction (WAXD), dynamic mechanical analysis (DMA), and thermogravimetrical analysis (TGA). DSC results suggested that the GMA grafted PP exhibited higher crystallization temperature T_c, higher melting temperature T_m, and higher crystallinity compared with the neat PP. The isothermal crystallization kinetics was analyzed with the Avrami equation and the total crystallization activation energy was calculated. It was concluded that the crystallization processes of PP and the grafted PP were controlled by nucleation and the values of the crystallization activation energy of PP and the grafted PP were almost identical. POM results suggested that the GMA grafted PP exhibited smaller spherulites size compared with the neat PP. WAXD patterns indicated that the neat PP encouraged the formation of γ phase, compared with the grafted PP, during the crystallization process. DMA results showed that melt grafting did not induce a clear effect on the γ-transition and β-transition of the amorphous phase but resulted in a decrease in mobility of the PP chains in the crystals. TGA curves suggested that the melt grafting slightly improved the thermal stability of PP.     

Effects of Montmorillonite on the Nonisothermal Crystallization Behavior of the Poly(trimethylene terephthalate)/Polypropylene/Montmorillonite Nanocomposites

Organic montmorillonite (MMT) reinforced poly(trimethylene terephthalate) (PTT)/ polypropylene (PP) nanocomposites were prepared by melt blending. The effects of MMT on the nonisothermal crystallization of the matrix polymers were investigated using differential scanning colorimetry (DSC) and analyzed by the Avrami equation. The DSC results indicated that the effects of MMT on the crystallization processes of the two polymers exhibited great disparity. The PTT's crystallization was accelerated significantly by MMT no matter whether PTT was the continuous phase or not, but the thermal nucleation mode and three-dimensional growth mechanism remained unchanged. However, in the presence of MMT, the PP's crystallization was slightly retarded with PP as the dispersed phase, and was influenced little with PTT as the dispersed phase. When the MMT content was increased from 2_wt% to 7_wt%, the crystallization of the PTT phase was slightly accelerated, whereas the crystallization of the PP phase was severely retarded, especially at lower temperatures. Moreover, the nucleation mechanism for the PP's crystallization changed from a thermal mode to an athermal one. In the polypropylene-graft-maleic anhydride (PP-g-MAH) compatibilized PTT/PP blends, with the addition of 2_wt% MMT during melt blending, the T _c (PTT) shifted 7.8°C to lower temperature and had a broadened exotherm, whereas the T _c (PP) shifted 17.1°C to higher temperature, with a narrowed exotherm. TEM analysis confirmed that part of the PP-g-MAH was combined with MMT during blending.     

Miscibility and Isothermal Crystallization Behavior of Poly (Butylene Succinate-co-Adipate) (PBSA)/Poly (Trimethylene Carbonate) (PTMC) Blends

Poly(butylene succinate-co-adipate) (PBSA)/poly (trimethylene carbonate) (PTMC) blend samples with different weight ratios were prepared by solution blending. The morphologies after isothermal crystallization and in the melt were observed by optical microscopy (OM). Differential scanning calorimetry (DSC) was used to characterize the isothermal crystallization kinetics and melting behaviors. According to the OM image before and after melting, it was found that the blends formed heterogenous morphologies. When the PTMC content was low (20%), PBSA formed the continuous phase, while when the PTMC contents was high (40%), PBSA formed the dispersed phase. The glass transition temperatures (T_g) of the blends were determined by DSC and the differences of the T_g values were smaller than the difference between those of pure PBSA and PTMC. In addition, the equilibrium melting points were depressed in the blends. According to these results, the PBSA/PTMC blends were determined as being partially miscible blends. The crystallization kinetics was investigated according to the Avrami equation. It was found that the incorporation of PTMC did not change the crystallization mechanism of PBSA. However, the crystallization rate decreased with the increase of PTMC contents. The change of crystallization kinetics is related with the existences of amorphous PTMC, the partial miscibility between PLLA and PTMC, and the changes of phase structures.     

Synthesis of Co(II) Complex with Hexamethylenetetramine Using Jet Milling and Its Influence on the Thermal Performance of Poly(l-lactic acid)

Cobalt(II)-hexamethylenetetramine (Co(II)-HMTA) complex was prepared using jet milling. Elemental analysis and thermogravimetric analysis confirmed that the structure of the Co(II)-HMTA complex was Co(HMTA)₂Cl₂·6H₂O (LG). The influence of LG on the thermal performance of poly(l-lactic acid) (PLLA) was investigated. Isothermal crystallization behavior and X-ray diffraction analysis (XRD) results of PLLA/LG showed that LG could improve the crystallization performance of PLLA; 1% LG caused the half time of overall crystallization (t_1/2) of PLLA to decrease from 96.5 min to a minimum value 3.8 min at 100°C. However, the isothermal crystallization kinetics of PLLA/LG described using the Avrami equation and XRD analysis indicated that the isothermal crystallization temperature and the LG concentration significantly affected the isothermal crystallization process of PLLA. In particular, 0.3% LG caused the intensity of the X-ray crystal diffraction peaks of PLLA to decrease with an increase of isothermal crystallization time after increasing for the first 5 min. The thermal decomposition analysis of PLLA/LG showed that the onset decomposition temperature of PLLA with a small amount of LG was higher than that of the neat PLLA and PLLA with a high concentration LG.     

Crystallization of Lightly Sulfonated Poly(ethylene terephthalate) Ionomer. I. Isothermal Crystallization from the Melt

Thermal properties and overall rates of isothermal crystallization from the melt of a commercial ionic copolyester (K‐X/SPET) based on poly(ethylene terephthalate) (PET) were analyzed in detail over a composition range from pure PET to a copolymer containing 10.1 mol% of potassium‐neutralized sulfonated PET. For measurements, differential scanning calorimetry (DSC) was used. Copolyesters with the ionic group content of 4.4 mol% or more were unable to crystallize. The isothermal melt crystallization of the copolyesters was analyzed using both the Avrami and the modified Lauritzen‐Hoffman equations. It was found that both the overall rate constant, as well as the Avrami parameter for the primary crystallization stage, varied with the sulfonated unit percentage—but surface free energy and work of folding were practically independent of them. The observed changes in the thermal properties and the kinetic parameters of crystallization were attributed to the comonomer effects and the intermolecular aggregation of the ionic groups.     

Confined Crystallization in Polymer Blends: DSC Studies of the Behavior and Kinetics of Isothermal Crystallization of Polypropylene in Poly(cis-butadiene) Rubber Blends

Thermal properties of polypropylene with poly(cis-butadiene) rubber (iPP/PcBR) blends have been measured by differential scanning calorimetry (DSC), and the melting point T_m, crystallization temperature T_c, enthalpy Δ H (melting enthalpies and crystalline enthalpies), and equilibrium melting point T⁰ _m have been measured and calculated. The variation of T_m, T_c, Δ H and T⁰ _m with composition in the blends was discussed, showing that an interaction between phases is present in iPP/PcBR blends. The degree of supercooling characterizing the interaction between two phases in the blends and the crystallizability of the blends which bears a relationship to the composition of the blends was discussed. The kinetics of isothermal crystallization of the crystalline phase in iPP/PcBR blends was studied in terms of the Avrami equation, and the Avrami exponent n and velocity constant K were obtained. The Avrami exponent n is between 3 and 2, meaning that iPP has a thermal nucleation with two dimensional growths. The variation of the Avrami exponent n, velocity constant K, and crystallization rate G bear a relation to the composition of the blends, n increases with increasing content ofPcBR. K also increased with increasing content of PcBR. All of the K for the blends are greater than for pure iPP. The crystallization rate G (t_1/2) depends on the compositions in the blends; all G of the blends are greater than for iPP.     

Effect of Organoclay Platelets on Crystallization of Polytrimethylene Terephthalate/Polyethylene-octene-g-maleic Anhydride Blends: Isothermal Crystallization

The blends of poly(trimethylene terephthalate) (PTT) with maleic anhydride-grafted poly(ethylene-octene) (POE-g-MA) and organoclay (OMMT) were prepared by melt-blending. The effects of organoclay platelets on the isothermal crystallization behaviors of PTT/POE-g-MA blend were examined using differential scanning calorimetry. The crystallization kinetics of the primary stage under isothermal conditions could be described by the Avrami equation, with values of the Avrami exponent between 2.01 and 2.81 for all samples. The crystallization rate parameter, K, decreased with increase of melt-crystallization temperature for all samples. The activation energies for isothermal crystallization were determined by the Arrhenius equation.     

Reactive Compatibilization of Poly(trimethylene terephthalate)/Polypropylene Blends by Polypropylene‐graft‐Maleic Anhydride. Part 2. Crystallization Behavior

The crystallization behavior of uncompatibilized and reactive compatibilized poly(trimethylene terephthalate)/polypropylene (PTT/PP) blends was investigated. In both blends, PTT and PP crystallization rates were accelerated by the presence of each other, especially at low concentrations. When PP content in the uncompatibilized blends was increased to 50–60 wt%, PTT showed fractionated crystallization; a small PTT crystallization exotherm appeared at ～135°C besides the normal ～175°C exotherm. Above 70 wt% PP, PTT crystallization exotherms disappeared. In contrast, PP in the blends showed crystallization exotherms at 113–121°C for all compositions. When a maleic anhydride‐grafted PP (PP‐g‐MAH) was added as a reactive compatibilizer, the crystallization temperatures (T _c ) of PTT and PP shifted significantly to lower temperatures. The shift of PTT's T _c was larger than that of the PP, suggesting that addition of the PP‐g‐MAH had a larger effect on PTT's crystallization than on PP due to reaction between maleic anhydride and PTT.

The nonisothermal crystallization kinetics was analyzed by a modified Avrami equation. The results confirmed that PTT's and PP's crystallization was accelerated by the presence of each other and the effect varied with blend compositions. When the PP content increased from 0 to 60 wt%, PTT's Avrami exponent n decreased from 4.35 to 3.01; nucleation changed from a thermal to an athermal mode with three‐dimensional growths. In contrast, when the PTT content increased from 0 to 90 wt% in the blends, changes in PP's n values indicated that nucleation changed from a thermal (0–50 wt% PTT) to athermal (60–70 wt% PTT) mode, and then back to a thermal (80–90 wt% PTT) mode. When PP‐g‐MAH was added as a compatibilizer, the crystallization process shifted considerably to lower temperatures and it took a longer crystallization time to reach a given crystallinity compared to the uncompatibilized blends.     

Crystallization Kinetics of Nucleated Polypropylene with Organic Phosphates

The crystallization kinetics of isotactic polypropylene (iPP) and nucleated iPP with two organic phosphates, sodium salt (NA7) and triglyceride ester (NA8) of 2,2'-methylene-bis(4,6-di-tert-butylphenyl) phosphoric acid, were investigated by means of a differential scanning calorimeter under isothermal and nonisothermal conditions. During isothermal crystallization, a modified Avrami equation was used to describe the crystallization kinetics. Moreover, kinetics parameters, such as the Avrami exponent, n, the crystallization rate constant, k, and the half-time of crystallization, τ_1/2, are compared. The results showed that a dramatic decrease of the half-time of crystallization, as well as a significant increase of the overall crystallization rate, were observed in the presence of the organic phosphates. During nonisothermal crystallization, the primary crystallization was analyzed using the Ozawa model, leading to similar Avrami exponents for iPP and iPP/NA7, which means simultaneous nucleation with three-dimensional spherulitic growth. However, for iPP/NA8, the Avrami exponent in nonisothermal crystallization is evidently different from that in isothermal crystallization, which would indicate a different mechanism of crystal growth. Adding the nucleating agent to iPP makes the overall crystallization activation energy increase.     

Equilibrium melting temperature as a result of induction time measurements: Isotactic polypropylene

A method for the determination of equilibrium melting temperature from induction time measurements is suggested. Theory of the induction time, t _i (most probable period from the beginning of isothermal crystallization to the instant when a stable crystal nucleus starts growing) involves parameters that influence the nucleation-crystallization process, such as specific interfacial free-energy parameter, specific surface energies of a growing nucleus, enthalpy of crystal melting, diffusion activation energy, undercooling and the equilibrium melting temperature, T_m°. An extrapolation method exploiting the aspect of the induction time that it increases to infinity, that is, 1/t _i decreases to zero at the equilibrium melting temperature, cannot be used to calculate the equilibrium melting temperature. High- or low-temperature approximations of the basic equation yield some simplifications that make it possible to find its parameters via the best fit of the equation with experimental data. This procedure can yield also the value of the equilibrium melting temperature if the measured data are sufficiently precise. Applying that procedure to crystallization data of isotactic polypropylene, we obtained the values of the equilibrium melting temperatures 199.5°C (high-temperature approximation) and 212.7°C (low-temperature approximation). A more detailed discussion of the procedure suggests that from both these reasonable values, the higher one is more justified. This result agrees well with higher T_m° data reported in the literature.     

Melting and Crystallization Behaviors of Poly(Lactic Acid) Modified with Graphene Acting as a Nucleating Agent

Graphene (GN)-filled polylactic acid (PLA) nanocomposites were prepared through a solution blending method with GN weight percent ranging from 0.5 to 2?wt%. Rheological, melting and crystallization behaviors of the prepared PLA/GN nanocomposites were investigated by means of dynamic rheological measurements and differential scanning calorimetry (DSC). The shear viscosities of the PLA/GN nanocomposites decreased with increasing GN content, which was remarkably different from previous reports on the modifications using traditional nanofillers (e.g., clay, carbon nanotubes, etc.). The nonisothermal melt crystallization kinetic analysis suggested that GN served as a nucleating agent and could considerably promote the PLA’s crystallization through heterogeneous nucleation. Our findings suggested that at relatively low cooling rates (??≤?10?°C/min) even a small amount of GN promoted the nucleation and considerably increased the crystallization rate. However, the crystallinity began to decrease at higher cooling rates (e.g., ??≥?20?°C/min), especially when the GN content was high (e.g., 2?wt%), possibly owing to the GN aggregation effect considering PLA is a slowly crystallizing polymer.     

Effect of gamma-ray irradiation on isothermal crystallization of biodegradable poly(ethylene succinate)

The effects of gamma-ray irradiation on the isothermal crystallization of biodegradable poly(ethylene succinate) (PESu) and the growth behavior of PESu spherulites have been studied by differential scanning calorimetry and polarized optical microscopy. The irradiation doses used in the study are 0, 200, 400, and 600 kGy. The kinetic parameters for the isothermal crystallization have been determined, using the Avrami relationship. The nucleation constants and activation energy for the growth of the PESu spherulites have been analyzed, using the Lauritzen-Hoffman growth theory. Triple melting points have been observed for all the irradiated PESu. The gamma irradiation has no observable effect on the Avrami exponent, and the composite rate constant increases first with the increase of the crystallization temperature, reaches maximum at the crystallization temperature of ~35 °C, and then decreases with the increase of the crystallization temperature for both the non-irradiated and irradiated PESu. There exists a transition of the growth of the PESu spherulites from regime II to regime III. Both the nucleation constants and activation energy increase with increasing the irradiation dose. The gamma irradiation increases the energy barrier for the migration of polymer chains.