Morphology,Crystallization and Formation Mechanism of Poly(Vinylidene Fluoride) Membranes Prepared with Immersion Precipitation: Effect of Maturation Time

Poly(vinylidene fluoride) (PVDF) membranes were prepared by the immersion precipitation method. Effects of the maturation time of dopes on the morphology and crystallization of the prepared membranes were investigated. The analysis showed that the maturation time played an important role in determining the morphology of the prepared membranes. For the dope prepared in the initial day, liquid–liquid demixing preceded solid–liquid demixing in the process of the membrane formation. The morphology of the cross section of the prepared membrane (M1) was finger-like structures with a sponge substrate beneath the porous skin. During the maturation, the dopes underwent a microscopic phase separation and the PVDF crystallized, which resulted in the existence of micro-liquid phases and micro-solid phase crystalline areas in the dopes. In the process of the membrane formation, liquid–liquid demixing took place by nucleation and growth of droplets of the polymer rich phase in the micro-liquid phase. The micro-solid phase crystallites were connected together by the polymer chains, and formed a three-dimensional network gelation morphology. The crystal structure of M1 was mainly β crystals. With increasing maturation time of the dopes, the proportion of β decreased crystals, but that of α crystals increased for the prepared membranes.     

Effect of Added Monosodium Glutamate on Characteristics of Polyamide Dope Solutions

Formic acid (FA) solutions prepared with various concentrations of polyamide 66 (PA 66) and monosodium glutamate (MSG) were evaluated in terms of properties, such as density, viscosity, and cloud point. The influence on density was insignificant, whereas the viscosity was strongly affected by the amount of PA 66 and MSG additive. The solutions were further evaluated by casting them in a flat film form and determining the demixing time in a humid atmosphere. The considered cases at lower polymer concentrations at various MSG amounts, indicated that the demixing time increased with increase in polymer concentration. The time for demixing, however, decreased for a given higher amount of polymer when the amount of additive was increased in the dope solution. Membranes were prepared at various coagulant bath temperatures. The tensile strength and degree of adsorption (DOA) of these membranes were found. The tensile strength was higher when the membranes were prepared at higher temperature. The DOA, on the other hand, was higher for the membranes formed at lower temperature.     

Investigation of Polyvinylidene Fluoride Membranes Prepared by Using Surfactant OP-10 Alone or with a Second Component,as Additives,via the Non-Solvent-Induced Phase Separation (NIPS) Process

Polyvinylidene fluoride (PVDF) flat-sheet membranes were prepared via a non-solvent-induced phase separation (NIPS) method at 60°C using a hydrophilic surfactant OP-10 (octylphenol polyoxyethylene ether) solely (Blank) or with a second additive [H₂O or lithium chloride (LiCl)] as pore-forming agents. The influence of OP-10 concentration on the surface tension, viscosity, and precipitation rate of PVDF/(H₂O, LiCl, or Blank) systems were investigated, and the ultrafiltration and mechanical properties of the resultant membranes were measured. It was found that an increased demixing rate during the coagulation process was the reason for the change in membrane morphology and properties. An obviously improved flux and slightly decreased mechanical properties and rejection were found in membranes prepared using a high concentration of OP-10 and the second component as additives. SEM pictures revealed an increased porous structure on the resultant membrane surface. A hypothesis was proposed to explain these phenomena; the reoriented surfactant molecules at the interface facilitated the water diffusion channels, which finally became the porous structure on the membrane surface. The weakened mechanical properties were due to the macrovoid structure in its membrane cross-section, which developed from the micelle structure in the casting solution. This hypothesis was further confirmed in a PVDF/OP-10/polyethylene glycol (PEG) system. A consistent conclusion was obtained.     

Preparation of Symmetric Network PVDF Membranes for Protein Adsorption via Vapor-Induced Phase Separation

Symmetric network poly(vinylidene fluoride) (PVDF) membranes without a dense skin layer were prepared by vapor-induced phase separation from a PVDF/N,N-dimethylacetamide (DMAc)/water system. The effects of evaporation atmosphere, temperature, and humidity during the preparation of the membranes on their morphologies were investigated by scanning electron microscope (SEM). With low temperature and high humidity, the polymer crystallization mechanism dominated the membrane formation process, and the casting solution formed membranes with symmetric morphologies in the vapor phase containing 0.79% DMAc. The effect of additives on the membrane structure and performance was also investigated. The results of adsorption experiments showed that the binding capacity of bovine serum albumin (BSA) increased with the appearance of a circular network morphology and the decrease of mean pore size of the membrane. With the addition of LiCl to the casting solution, the obtained membrane can adsorb BSA up to 150 μg/cm². Proteins on sodium dodecyl sulfate (SDS) polyacrylamide gel electrophoresis gels were successfully electro-blotted onto these PVDF membranes. Compared with commercial membranes, the PVDF membranes prepared in this work were more suitable for protein blotting.     

The influence of sulfonated polyethersulfone (SPES) on surface nano-morphology and performance of polyethersulfone (PES) membrane

In this research, firstly sulfonation of polyethersulfone (PES) was carried out and then polyethersulfone (PES)/sulfonated polyethersulfone (SPES) blend membranes were prepared with phase inversion induced by immersion precipitation technique. polyvinylpyrrolidone (PVP, 2 wt% concentration) was added in the casting solution as pore former. SPES was characterized by FT-IR and UV-visible spectra, ion exchange capacity and swelling ratio. The characterization of SPES polymer indicates that the sulfonic acid groups were produced on PES polymer. Also, the prepared PES/SPES blend membranes were characterized by contact angle, AFM, SEM and cross-flow filtration for milk concentration. The contact angle measurements indicate that the hydrophilicity of PES membrane is enhanced by increasing the SPES content in the casting solution. The SEM and AFM images show that the addition of SPES in the casting solution results in a membrane with larger surface pore size and higher sub-layer porosity. The mean pore size of the membrane increased from 98 nm for PES membrane to 240 and 910 nm for 50/50 and 0/100 PES/SPES blend membranes, respectively. The pure water flux and milk water permeation through the prepared membranes are increased by blending PES with SPES. Moreover, the protein rejection of PES/SPES blend membranes was lower than PES membrane.     

Preparation of PVDF-HFP Microporous Membranes via the Thermally Induced Phase Separation Process

The thermally induced phase separation (TIPS) process was employed to prepare poly (vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP) microporous membranes using sulfolane as the diluent. The phase diagram of the PVDF-HFP/sulfolane system was drawn and analyzed. The effects of polymer content in casting solution and cooling rate on the cross-sectional morphology, crystallinity, crystal structure, and porous structure of the resulting membranes were investigated using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD), and a mercury porosimeter, respectively. The mechanical properties of the membranes were evaluated by tensile tests. It was found that a solid-liquid phase separation occurred in the PVDF-HFP/sulfolane system. Spherulites and “net-shaped” structures coexisted in the obtained membranes. Polymer content and cooling rates had some influences on the crystallinity, porous structure, and mechanical properties of the membranes, but no influence on the polymer crystal structure of the membranes.     

A study on LiBOB-based nanocomposite gel polymer electrolytes (NCGPE) for Lithium-ion batteries

Lithium bis(oxalato)borate (LiBOB) salt-based nanocomposite gel polymer blend electrolyte (PVdF/PVC) membranes have been prepared by solution casting technique for various concentrations of TiO₂. The effect of anatase structure of nanosized titanium dioxide in the plasticized PVC/PVdF + LiBOB matrix has been observed in the 2:1 salt filler ratio in the impedance measurements that the conductivity is increased one order of magnitude higher than the filler-free electrolyte (1:0 salt:filler ratio). The phase morphology of this electrolyte membrane represents the appearance of the free volume sites for ionic migration.     

Tamarind seed polysaccharide (TSP)-based Li-ion conducting membranes

Polysaccharide-based biopolymers have gained much attention in electrochemical devices recently. Tamarind seed polysaccharide (TSP) is a biopolymer obtained from the extract of tamarind seed. It is used as thickening and gelling agent in food and textile industries. There are no works in polymer electrolytes based on TSP in lithium-ion conducting membranes. A pure TSP membrane has been prepared by dissolving 1 g of TSP in distilled water by using solution-casting technique. The prepared biopolymer membranes are subjected to Fourier transform infrared (FTIR), X-ray diffraction (XRD), and AC-impedance techniques. FTIR analysis has been conducted to observe the possible interaction between the polymer and lithium salt based upon the changes in wave numbers of the peaks. The nature of the membrane (crystalline or amorphous) has been revealed by XRD. The electrical properties of the membranes have been analyzed by AC-impedance spectroscopy. The maximum ionic conductivity for the salt-doped membrane 1 g TSP:0.4 g lithium bromide (LiBr) has been found to be 4.83 × 10^?4 S cm^?1. The primary lithium-ion battery has been constructed using the best conductivity membrane, and the open circuit voltage (OCV) has been observed as 1.63 V.     

Effect of hot pressing on the ionic conductivity of the PEO/LiCF3SO3 based electrolyte membranes

PEO/LiCF₃SO₃ (LiTFS) /Ethylene carbonate (EC) polymer electrolyte membranes were prepared with a solution casting method followed by a hot pressing process. The effect of the hot pressing process on the in-plane conductivity of the PEO electrolyte membranes was evaluated using a four-electrode AC impedance method. The composition, morphology, and microstructure of the composite polymer electrolyte were characterized using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The AC impedance measurement results indicate that the hot pressing process can increase the room temperature conductivity of the membranes 14 times to 1.7 × 10^− 3 S cm^− 1 depending upon the duration of the hot pressing process. The SEM, FTIR, XRD, and DSC results indicate that the hot pressing process could increase the amorphous part of the polymer electrolyte membrane or convert large spherulite crystals into nano-sized crystals.     

Effect of amphiphilic hyperbranched-star polymer on the structure and properties of PVDF based porous polymer electrolytes

An amphiphilic hyperbranched-star polymer (HPE-g-MPEG) was synthesized by grafting methoxy poly(ethylene glycol) to the end of the hyperbranched polyester (HPE) molecule using terephthaloyl chloride (TPC) as the coupling agent. The synthesized amphiphilic hyperbranched-star polymer was blended with poly(vinylidene fluoride) (PVDF) to fabricate porous membranes via typical phase inversion process, and then the membranes were filled and swollen by a liquid electrolyte solution to form polymer electrolytes. The influences of HPE-g-MPEG on the morphology, crystallinity, liquid electrolyte uptake, mechanical properties of the porous membranes and the electrochemical properties of the activated membranes were investigated. It was found that the addition of HPE-g-MPEG resulted in a significant increase in porosity and a considerable reduction in crystallinity of the blend membranes, which favored the liquid electrolyte uptake and, consequently, led to a remarkable increase in ion conductivity at ambient temperature. The maximum ion conductivity observed in this study was 1.76 × 10^? 3 S/cm at 20 °C for the blend membrane with a HPE-g-MPEG/PVDF ratio of 3/10 (w/w).     

Preparation and performance of polysulfone-sulfonated poly(ether ether ketone) blend ultrafiltration membranes. Part I

Ultrafiltration membranes were prepared from blends with polysulfone (PSf) and sulfonated poly(ether ether ketone) (SPEEK) by phase inversion technique. The blend membranes were prepared with polymer composition from 0 to15 wt%. Sulfonated poly(ether ether ketone) was used to improve the performance and permeability of blended membranes. The effects of polymer composition on compaction, pure water flux, water content, and membrane hydraulic resistance were studied. The membranes were also subjected to the determination of pore statistics and molecular weight cut-off (MWCO) determination studies by using different molecular weight of proteins. The porosity, pore size of the membranes increased with increasing concentrations of SPEEK in the casting solution. Similarly, the MWCOs of the blend membranes ranged from 20 to 45 kDa, depending on the various polymer blend compositions. The pure water flux of the PSf/SPEEK blend membranes increases from 16.7 to 61.5 l m⁻² h, when the concentration of SPEEK increased from 0 to 15 wt%. Scanning electron microscope (SEM) results qualitative evidence for the trends observed for the pore statistics and MWCO studies.     

Crystalline morphology in polymer blends via competition with spinodal decomposition

Miscible polymer blends containing one crystallizable component and exhibiting liquid-liquid phase separation at elevated temperatures [lower critical solution temperature (LCST) behavior] offer an excellent possibility of controlling morphology and thus mechanical properties. For instance, if a homogeneous mixture of dissimilar polymers is allowed to undergo a rapid temperature jump from below LCST to above LCST, spinodal decomposition takes place and a highly interconnected two-phase morphology with uniform domain size (so-called modulated structure) develops. By quenching the phase-separated system below the glass transition temperature after an appropriate time of phase separation, one is able to fix this characteristic morphology [1]. By quenching the phase-separated blend below the melting point of the crystallizable component to different supercooling depths, it is possible to control the number of nuclei and thus the spherulite's size, creating more or less ordered structures.     

Fabrication of Aquivion-type membranes and optimization of their elastic and transport characteristics

The solution casting technology was applied to manufacture thin polymer films (~?20–30 μm) from the ionomer solution of perfluorinated polymer with short side chains (an analogue of the commercial polymer Aquivion®). The influence of annealing temperature on the mechanical properties (elastic limit), proton conductivity, and heat capacity was investigated. The elastic limit, glass transition temperature, and proton conductivity of the samples were found to reach their maximum values at the annealing temperature 170?±?5 °C. Comparative studies of membrane-electrode assemblies (MEA) using the commercial (Nafion NR212) and solution-casted membranes were carried out. MEA with optimized Aquivion-type membranes showed satisfactory values of fuel crossover and maximum output power. The results of the conducted studies show that the prepared Aquivion-type membranes are very promising for practical application in MEA.     

Investigation on PVDF-HFP microporous membranes prepared by TIPS process and their application as polymer electrolytes for lithium ion batteries

Poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) microporous membranes were prepared via thermally induced phase separation (TIPS) process. Then they were immersed in a liquid electrolyte to form polymer electrolytes. The effects of polymer content in casting solution on the morphology, crystallinity, and porosity of the membranes were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD), and a mercury porosimeter, respectively. Ionic conductivity, lithium-ion transference number, and electrochemical stability window of corresponding polymer electrolytes were characterized by AC impedance spectroscopy, DC polarization/AC impedance combination method, and linear sweep voltammetry, respectively. The results showed that spherulites and “net-shaped” structure coexisted for the membranes. Polymer content had no effect on crystal structure of the membranes. The maximum transference number was 0.55. The temperature dependence of ionic conductivity followed the Vogel–Tammann–Fulcher (VTF) relation. The maximum ionic conductivity was 2.93 × 10⁻³ Scm⁻¹ at 20 °C. Electrochemical stability window was stable up to 4.7 V (vs. Li⁺/Li).     

非对称结构的CO2分离膜成膜过程的研究

采用干／湿相转化法制备了一系列非对称结构的气体分离膜。动态监测成膜过程的不同阶段,用傅立叶变换红外光谱仪来研究干相转化的蒸发过程,采用数码相机连续照相的方法,用光学显微镜来研究湿相转化的凝胶过程,并探讨成膜动力学过程对膜的最终结构及性能的影响。结果表明,对流蒸发和凝胶过程溶剂／非溶剂的交换速率对形成非对称结构的高渗透性能气体分离膜有着重要的影响。     

Effects of dissolution conditions on the properties of PVDF ultrafiltration membranes

Poly (vinylidene fluoride) (PVDF) is an important membrane forming material for water treatment. Earlier works have shown that major morphological changes can be achieved when PVDF is dissolved under different conditions with practical applications in membrane distillation and protein attachment. However, no previous report has discussed the effects of dissolution conditions on the performance of PVDF under ultrafiltration, which is one of the most important applications of the polymer. In this work, four different PVDF ultrafiltration membranes were produced from dopes dissolved either by stirring at 24 °C, 90 °C, 120 °C or by sonication. It is shown that dope sonication results in membrane with enhanced thermal and mechanical stability, improved permeate flux during oil emulsion filtration and high flux recovery of ∼63% after cleaning. As a comparison, flux recovery of only ∼26% was obtained for the membrane produced from dope dissolved at 24 °C. The outstanding performance of the dope-sonicated membrane was linked to its slightly lower porosity, narrow distribution of small pores and relatively smooth skin layer. Performance parameters for all membranes showed good correlation to porosity suggesting a tool for membrane design achievable by simple variation in the mode of polymer dissolution. The polymer dissolution effect was related to the degree of unfolding of the polymer molecular chains and their entanglements.     

Preparation and evaluation of ionomeric membranes based on sulfonated-poly (styrene_isobutylene_styrene) membranes for proton exchange membrane fuel cells (PEMFC)

Sulfonated polystyrene-block-poly-(ethylene-ran-butylene)-block-polystyrene membranes with different sulfonated levels have been prepared and evaluated as proton exchange membrane for polymer electrolyte membrane fuel cell. The polymer was sulfonated by chlorosulfonic acid. Homogeneous membranes were prepared by solvent casting method. Ion exchange capacity, degree of sulfonation, absorption, and solubility of the membranes were studied. The membranes were characterized by Fourier transform infrared, thermogravimetric analyzer, differential scanning calorimetry, and impedance spectroscopy.     

Development of high performance nano-porous polyethersulfone ultrafiltration membranes with hydrophilic surface and superior antifouling properties

Hydrophilic nano-porous polyethersulfone ultrafiltration membranes were developed for milk concentration. The membranes were prepared from new dope solution containing polyethersulfone (PES)/polyvinylpirrolidone (PVP)/polyethyleneglycole (PEG)/cellulose acetate phthalate (CAP)/acrylic acid/Triton X-100 using phase inversion induced by immersion precipitation technique. This casting solution leads to formation of new hydrophilic membranes. The morphological studies were investigated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). In addition, the hydrophilicity and performance of membranes were examined by contact angel measurements and cross-flow filtration (pure water flux, milk water permeation, protein rejection and antifouling measurements). The contact angle measurements indicate that a surface with superior hydrophilicity was obtained for PES membranes. Two concentrations of PES (16 and 14.4 wt.%) and two different non-solvents (pure water and mixtures of water and IPA) were used for preparation of membranes. The morphological studies showed that the higher concentration of PES and the presence of IPA in the gelation media results in formation of a membrane with a dense top and sub-layer with small pores on the surface. The pure water flux of membranes was decreased when higher polymer concentration and mixtures of water and IPA were employed for membrane formation. On the other hand, the milk water permeation and protein rejection were increased using mixtures of water and IPA as non-solvent. Furthermore, the fouling analysis of the membranes demonstrated that the membrane surface with fewer tendencies for fouling was obtained.     

Poly(vinylidene fluoride) membranes by an ultrasound assisted phase inversion method

Poly(vinylidene fluoride) (PVDF) membranes were prepared by an ultrasound assisted phase inversion process. The effect of ultrasonic intensity on the evolution of membrane morphology with and without the addition of pore former LiCl during precipitation process was comprehensively investigated. Besides the inter-diffusion between the solvent and nonsolvent, the ultrasonic cavitation was thought to have significant influences on phase inversion and the resultant membrane morphology. The mutual diffusion between water and solvent during the ultrasound assisted phase inversion process was measured. The crystalline structure was detected by wide angle X-ray diffractometer (WAXD). The thermal behavior was studied by differential scanning calorimeter (DSC). The mechanical strength, forward and reverse water flux, rejection to bovine serum albumin (BSA) and pepsin were also investigated. By the ultrasound assisted phase inversion method, ultra-filtration membrane was successfully prepared, which exhibited more preferable morphology, better mechanical property and more favorable permeability without sacrificing the rejection and thermal stability.     

Modification of polysulfone membranes via surface-initiated atom transfer radical polymerization

Hydrophilic poly((poly(ethylene glycol) methyl ether methacrylate) (P(PEGMA)) and poly(glycidylmethacrylate) (PGMA) brushes were grafted from chloromethylated polysulfone (CMPSF) membrane surfaces via surface-initiated atom transfer radical polymerization (ATRP). Prior to ATRP, chloromethylation of PSF was performed beforehand and the obtained CMPSF was prepared into porous membranes by phase inversion process. It was demonstrated that the benzyl chloride groups on the CMPSF membrane surface afforded effective macroinitiators to graft the well-defined polymer brushes. ¹H NMR was employed to confirm the structure of CMPSF. The grafting yield of P(PEGMA) and PGMA was determined by weight gain measurement. Attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy and X-ray photoelectron spectroscopy (XPS) confirmed the grafting of P(PEGMA) and PGMA chains. Water contact angle measurements indicated that the introduction of P(PEGMA) and PGMA graft chains promoted remarkably the surface hydrophilicity of PSF membranes. The effects of P(PEGMA) and PGMA immobilization on membrane morphology, permeability and fouling resistance were investigated. It was found that P(PEGMA) and PGMA grafts brought higher pure water flux, improved hydrophilic surface and better anti-protein absorption ability to PSF membranes after modification. And evidently, macromonomer P(PEGMA) brought much better properties to the PSF membranes than PGMA macromonomer.