Effect of viscosity ratio of the components of thermoplastic and liquid-crystalline polymer blends on the properties

The effects of viscosity ratio on the rheological and mechanical properties of the blends of four thermoplastics of low viscosity and a liquid crystalline polymer (LCP) were studied. A polyamide of reduced crystallinity (amorphous PA), a polycarbonate (PC), a polyethylene-terephthalate (PET), and a cyclic polyolefin (COC) were investigated with the copolymer of 2-hydroxy-6-naphthoic acid (HNA) and 4-hydroxybenzoic acid (HBA) (Vectra A type LCP). The LCP content changed in the range of 0–50 w/w%. The mechanical properties were determined by tensile tests on injection molded test bars in parallel and perpendicular directions to the flow. Except for the PC/LCP blends, the viscosity decreased with increasing LCP content, the tensile strength increased significantly in the parallel and decreased in the perpendicular direction indicating formation of fibrillar phase morphology. In the case of PC/LCP blends, a reinforcing effect was observed at low LCP contents, but above 20 w/w% the viscosity increased and the parallel tensile strength dropped to the value measured in the perpendicular direction. The loss of the reinforcing effect might originate from chemical reactions of the two polymers.     

Structure and Properties of Glass Fiber Reinforced Polypropylene/Liquid Crystal Polymer Blends

A liquid crystal polymer (LCP) was used to improve the physical properties of glass fiber reinforced polypropylene (GFRPP). The LCP was beneficial to improve the mechanical and heat resistant properties of the GFRPP/LCP composite. Compared with the GFRPP with 30% (w%) glass fiber (GF), the yield strength and the impact strength for the GFRPP/LCP composites increased by 62.7% and 18.1%, respectively, with a 6.8°C increase in the Vicat softening temperature for a 5% LCP addition to the GFRPP composites. The crystallinity of the polypropylene (PP) matrix for the GFRPP/LCP composites increased for 5% LCP and then decreased with increasing the LCP content. The γ-phase crystals for the PP matrix occurred in the shear layer of the injection molded GFRPP/LCP samples. The improved adhesion interface between the GF and the PP matrix was beneficial to reinforce and toughen the GFRPP/LCP composites with a small addition of the LCP.     

Simultaneously Enhancing Mechanical Properties and Melt Flow Ability of Polyamide 6 by Blending with a Hyperbranched Polymer

A series of polyamide 6/hyperbranched polymers (PA6/HBP) blends with different HBP contents was prepared by melt processing using a twin-screw extruder. The HBP was synthesized on the basis of pentaerythritol and dimethyl terephthalate according to a one-step method. The melt flow behavior, crystallization behavior, morphology, and mechanical properties of the PA6/HBP blends were investigated. The results showed that the melt flow index of the blends was greatly improved by a small amount of HBP. The yield strength, tensile modulus, Izod impact strength, and flexural strength of samples were simultaneously enhanced from 54.6 MPa, 0.5 GPa, 3.8 kJ/m², 56.9 MPa for pure PA6 to 61.1 MPa, 0.7 GPa, 5.3 kJ/m², 67.1 MPa for PA6 blends with 2.0 wt% HBP, respectively. The PA6/HBP blends showed the higher content of α-form crystal and a higher degree of crystallinity than those of pure PA6.     

In-situ elastomer composite based on fluorocarbon elastomer/liquid crystalline polymer blend

Blends of fluorocarbon elastomer (FKM) and liquid crystalline polymer (LCP) have been prepared by melt mixing technique. Processing studies indicated the decrease in the viscosity and the state of cure with the addition of 10 wt% LCP, and then increased at a higher rate with the addition of more LCP to the blend. The tensile strength values decreased at lower level of LCP. However, the modulus and tear strength values increased with higher increment of LCP content. From the X-ray diffraction measurements it has been observed that the crystalline structure of the FKM is greatly affected by the addition of LCP. The degradation temperatures from thermogravimetric analysis (TGA) suggested improved thermal stability of the fluorocarbon-LCP blends. From the dynamic mechanical analysis (DMA), it has been found that the glass transition temperature (T _g) of the blends increased with increase in LCP content. For the compositions of 10 wt% and 20 wt% LCP blends, enhancement in storage modulus is found above the glass transition of FKM. Under dynamic conditions the increase of LCP content restricts the matrix flow and hence cracks developed at the interface of the LCP fibrils and matrix.     

Morphology and Mechanical Properties of Acrylonitrile-Butadiene-Styrene (ABS)/Polyamide 6 (PA6) Nanocomposites Prepared via Melt Mixing

Acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends containing various amounts of organomontmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The effect of OMMT on the microstructure and properties of the ternary nanocomposites is investigated by wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical properties testing. The results showed the OMMT platelets were preferentially located and exfoliated in the PA6 phase, but some were located at the interface of the ABS and PA6 phase. The effect of the addition of the OMMT on the morphology and mechanical properties was also evaluated. SEM revealed that the dimensions of the dispersed PA6 droplets were greatly reduced when the concentration of the OMMT was less than 4 phr. The domain size was less than the neat ABS/PA6 blends with the increasing of the OMMT content. It was suggested that the OMMT can compatibilize the ABS/PA6 blend. In addition, the flexural strength and modulus increased with increasing OMMT content, but the tensile strength became maximal at 3 phr OMMT. The OMMT had a negligible effect on the impact strength of the ABS/PA6 blend nanocomposite.     

Influence of surface modification of halloysite nanotubes and its localization in PP phase on mechanical and thermal properties of PP/ABS blends

Halloysite nanotubes (HNTs) have been successfully modified using polyethyleneimine (PEI). HNTs and PEI-modified HNTs-filled 80/20 (wt/wt) polypropylene (PP)/acrylonitrile butadiene styrene (ABS) blends and its nanocomposites in the presence of dual compatibilizer have been prepared by melt mixing technique. The refinement in matrix–droplet morphology, selective localization of PEI-modified HNTs, increase in crystallinity of PP phase, formation of β-form of PP crystals and improved dispersion of PEI-modified HNTs in PP phase has resulted in a remarkable improvement in tensile modulus, impact strength and thermal stability of PEI-modified HNTs-filled 80/20 (wt/wt) PP/ABS blends in presence of dual compatibilizer. The increase in tensile modulus, tensile strength and impact strength for PEI-modified HNTs-filled 80/20 (wt/wt) PP/ABS blends in presence of dual compatibilizer are 28.8, 26.6 and 38.5%, respectively.     

Phase Morphology and Mechanical Properties of Polyamide-6/Polyolefin Elastomer-g-Maleic Anhydride Blends

The effects of addition of varying amounts of polyolefin elastomers (POE) (with and/or without grafted maleic anhydride) on the morphology and mechanical properties of polyamide-6 (PA6)-based blends were studied. Scanning electron microscopy (SEM) was employed to obtain some detailed quantitative analyses of the morphology of the fracture behavior for the blends containing 80 wt% PA6 and 20 wt% total elastomer. Impact strength, tensile strength, and flexural strength were also measured for these blends. The results showed that POE and PA6 were an incompatible system, but the POE-g-MAH was compatible and had a toughening effect on PA6. PA6-g-POE was formed through the reaction between POE-g-MAH and PA6 during the melt extrusion process, which reduced the size of the dispersed phase and improved the impact and tensile strength of the blends. The impact strength was improved by nine times compared with the pure PA6 or the binary blend PA6/POE when the blend ratio of the ternary blend PA6/POE/POE-g-MAH was 80/16/4.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

Preparation,Morphology and Properties of Poly(Trimethylene Terephthalate)/Thermoplastic Polyester Elastomer Blends

Poly(trimethylene terephthalate)(PTT)/thermoplastic polyester elastomer (TPEE) blends were prepared and their miscibility, crystallization and melting behaviors, phase morphology, dynamic mechanical behavior, rheology behavior, spherulites morphology, and mechanical properties were investigated by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), parallel-plate rotational rheometry, polarized optical microscopy (POM), wide angle X-ray diffraction (WAXD), universal tensile tester and impact tester, respectively. The results suggested that PTT and TPEE were partially miscible in the amorphous state, the TPEE rich phase was dispersed uniformly in the solid matrix with a size smaller than 2 μm, and the glass transition temperatures of the blends decreased with increasing TPEE content. The TPEE component had a good effect on toughening the PTT without depressing the tensile strength. The blends had improved melt viscosities for processing. When the blends crystallized from the melt state, the onset crystallization temperature decreased, but they had a faster crystallization rate at low temperatures. All the blends’ melts exhibited a predominantly viscous behavior rather than an elastic behavior, but the melt elasticity increased with increasing TPEE content. When the blends crystallized from the melt, the PTT component could form spherulites but their morphology was imperfect with a small size. The blends had larger storage moduli at low temperatures than that of pure PTT.     

Studies of blends of poly(phenylene sulfide) and a liquid crystalline polymer: Time-temperature superposition

Polymer blends containing poly(phenylene sulfide) (PPS) and liquid crystalline polymer (LCP) of varying compositions were injection molded and tested. Three-point bending tests were carried out on annealed and unannealed samples at various temperatures and strain rates. The time–temperature master curves were constructed by shifting the experimental modulus data at each point of the curves. The increase in bending modulus and reduction of bending strength with increasing LCP content were attributed to the skincore morphology. The time-temperature curves revealed that the bending modulus of the blends can be superimposed over a wide range of temperatures and strain rates.     

Morphology and mechanical properties of PP/HMWPE blends

Mechanical properties and morphology of blends of polypropylene (PP) with high molecular weight polyethylene (HMWPE) prepared by coprecipitation from xylene solution are investigated. Compared to blends of PP with commercial high-density polyethylene (HDPE), the mechanical properties of the blends of PP/HMWPE are much superior to those of PP/HDPE blends. Not only is the tensile strength stronger, but also the elongation at break is much higher than that of the PP/HDPE blends of the same composition. These differences increase with increasing HMWPE and HDPE content. Scanning electron microscopy of the fracture surface resulting from the tensile tests shows that the compatibility in PP/ HMWPE blends is much better than that in PP/HDPE blends. This is most likely attributable to the enhanced chain entanglement of HMWPE with the PP in the amorphous phase due to the lower crystallinity, owing to the high molecular weight of the HMWPE, and a much more flexible chain. The thermal behavior and spherulite morphology of both blends are also investigated.     

Structure and Properties of Ultradrawn Polylactide/Thermoplastic Polyurethane Elastomer Blends

Highly oriented self-reinforced 80/20 blends of polylactide (PLA)/thermoplastic polyurethane elastomer (TPU) were successfully fabricated through solid hot stretching technology. Different from the isotropic sample, stress rose rapidly in a low strain region, and exhibited strain hardening for the drawn samples of the PLA/TPU blend. Superior mechanical properties of the blend, with the notched Charpy impact strength 150 KJ/m², and tensile strength 197 MPa, were achieved. With increasing hot stretch ratio, the storage modulus increased, the glass transition temperatures of the PLA-rich phase and TPU-rich phase in the blends moved to higher temperatures, and the melting temperature and crystallinity of the blend increased, indicating the stress-induced crystallization of the blend during drawing. The longitudinal fracture surfaces of the blends at different stretch ratios exhibited orderly arranged fibrillar bundle structure, which contributed to the significantly higher strength and toughness of the blend.     

Influence of Reactive Compatibilizer on the Morphology,Rheological, and Mechanical Properties of Recycled Poly(Ethylene Terephthalate)/Polyamide 6 Blends

Recycled poly(ethylene terephthalate) (R-PET) and virgin polyamide 6 (PA6) blends compatibilized with glycidyl methacrylate grafted poly(ethylene-octene) (POE-g-GMA) were melt blended. The morphological, rheological and mechanical properties of the prepared blends were investigated by scanning electron microscopy, rheology, and an electromechanical testing instrument, respectively. All of the blends showed a droplet dispersion type morphology, and the PA6 particle size decreased with increase in the POE-g-GMA concentration. The storage modulus (G′), loss modulus (G′′), and complex viscosity (η*) of the blends significantly increased at low frequency with the addition of POE-g-GMA. In addition, ‘‘Cole-Cole’’ plots showed that the elasticity of the blends was also increased by raising the compatibilizer dosage. It was also found that 10 wt% of POE-g-GMA caused 88.46 and 171.05% increments in Charpy impact strength and elongation at break with only a 21.66% decrement in tensile strength.     

Toughened Poly(Trimethylene Terephthalate) by Blending with a Functionalized Metallocenic Poly(Ethylene-Octene) Copolymer

New toughened poly(trimethylene terephthalate) (PTT) materials were obtained by melt blending with maleic anhydride grafted poly(ethylene-octene) (POEg). Rheological properties, mechanical properties, and morphological characteristics of PTT/POEg blends at four different compositions—95/5, 90/10, 80/20, and 70/30—were studied. The melt viscosity of the blends shows a linear decrease on increasing the POEg content. The addition of rubbery POEg to the PTT matrix increases the impact strength, while tensile properties decrease. Scanning electron microscopy (SEM) displayed a very good dispersion of POEg particles in the PTT matrix. Differential scanning colorimetry (DSC) experiments showed that for all samples the melting point was almost constant and the crystallinity did not show obvious differences. SEM results showed shear yielding of the PTT matrix was the major toughening mechanism.     

The Changes of Microstructure and Physical Properties of Isotactic Polypropylene/β Nucleation Agent/Polyolefin Elastomer Induced by Annealing Following Processing

Blends of isotactic polypropylene (iPP)/β nucleation agent (β-NA)/polyolefin elastomer (POE) were prepared by injection molding. The microstructure and mechanical properties of these blends before and after being annealed at various temperatures and times were studied. It was found that annealing simultaneously increased the tensile strength and impact strength. As known, the degree of orientation decreased from the skin layer to the core layer. The orientation of all layers decreased with the increase of annealing temperature and time. The results showed that annealing gave rise to chain rearrangement in both the crystalline and POE phases which, we suggest, played a crucial role in determining the mechanical properties of the blends.     

Mechanical Properties and Morphology of LDPE/PP Blends

Two types of polypropylene (PP) with different molecular structure, namely, homogeneous PP (PPH) and PP block‐copolymer (PPC), were blended with a long chain, branched, low density polyethylene (LDPE) in a twin screw extruder and then injection moulded into test specimens; the mechanical properties and morphology of the blends are reported. The tensile strength, elastic modulus, flexural strength, and flexural modulus of the blends increased monotonically with increasing PP content, although exhibiting a slightly negative deviation from the rules of mixtures due to the relatively poor compatibility of the components, which caused the blends to separate into individual phases. Comparatively, these mechanical properties of the LDPE/PPH blend were much higher than that of the LDPE/PPC blend, which was attributable mainly to the fact that the mechanical properties of neat PPH are stronger than that of neat PPC. With respect to the impact strength of the blends, a maximum value appeared in LDPE/PPH blends when PPH content was about 20% and also in LDPE/PPC blends when PPC content was about 40%.     

Effect of Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile)’s Core/shell Ratio on Mechanical and Thermal Properties of Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile)/α-methylstyrene-acrylonitrile Binary Blends

Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile) terpolymer (PBA-g-SAN) with different core/shell ratios and α-methylstyrene-acrylonitrile (α-MSAN) were mixed via melt blending (25/75, W/W). It was found that the core/shell ratio of PBA-g-SAN played an important role in the toughening of rigid α-MSAN. According to an analysis of the impact strength and the morphologies of the impact fractured surfaces, the optimum core/shell ratio with the highest toughening efficiency was 60/40. Considering the results of dynamic mechanical thermal analysis (DMTA), the blends retained the high glass transition temperature (T_g) of α-MSAN because of the immiscibility between the two components. Moreover, increasing the core/shell ratio did not result in sacrificing the heat distortion temperature of the blends, which was attributed to the almost unchanged high temperature T_g of α-MSAN. The tensile strength, flexural strength, and modulus declined slightly with the increasing core content of PBA-g-SAN, which suggested that the stiffness of the blends decreased with the increasing core/shell ratio. This study showed that 60/40 was the optimum core/shell ratio used for toughening modification; it achieved a good balance between mechanical and heat resistance performance.     

Morphology and Mechanical Performance of Polysulfone Modified by a Glass Fiber Reinforced Liquid‐Crystalline Polymer

Abstract

Hybrid composites based on polysulfone of bisphenol A (PSF) and glass fiber (GF) reinforced copolyester liquid‐crystalline polymer (gLCP) were obtained by injection molding. The viscosity of the 10% and 20% gLCP composites was lower than that of pure PSF. The Young's modulus followed the direct rule of mixtures. This was due to the counteracting effects of the decreasing orientation of the liquid‐crystalline polymer (LCP) in the skin at increasing gLCP contents on the one hand; and either the increasing skin thickness in the PSF‐rich composites or the lower orientation of the core in the PSF‐poor composites on the other. The composites with 10–20% gLCP showed the best mechanical performance, because, besides their enhanced processability, they showed a tensile strength similar to that of PSF and much larger notched impact strength.     

CORRELATION AMONG MORPHOLOGY,INTERFACE, AND MECHANICAL PROPERTIES: EXPERIMENTAL STUDY

The effect of the disperse phase and the diffuse interface between phases on the tensile and impact strengths of polypropylene (PP)/poly(ethylene terephthalate) (PET) (75/20 by weight) blends compatibilized with maleic anhydride–grafted PP derivatives and on the tensile modulus of poly(vinyl chloride)/polystyrene (PVC/PS) nanoparticle blends compatibilized with polystyrene/poly(vinyl acetate) (PS/PVAc) block copolymers were investigated experimentally. The weight fraction of the diffuse interface between the PP and PET phases in the PP/PET blends was determined by modulated differential scanning calorimetry (MDSC). A correlation between the diffuse interface content and mechanical properties was found. With increasing diffuse interface weight fraction, the impact and tensile strengths of the PP/PET blends increased. There is a brittle-tough type transition in these PP/PET blends. With increasing diffuse interface content in the PVC/PS nanoparticle blends in which the particle size was fixed at about 100 nm, the tensile modulus also clearly increased.     

Investigation of the Morphological and Mechanical Properties of Polyethylene Terephthalate (PET)/Ethylene Propylene Diene Rubber (EPDM) Blends in the Presence of Multi-Walled Carbon Nanotubes

In this study the blends of polyethylene terephthalate (PET)/ethylene propylene diene rubber (EPDM) in the presence of multi-walled carbon nanotubes (MWCNT) (1 and 3?wt %) were prepared by melt compounding in an internal mixer. Mechanical and morphological properties of the nanocomposites were investigated. The thermal behaviors of the PET/EPDM nanocomposites were also investigated, by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results of the mechanical tests showed that the tensile strength, elastic modulus and the hardness of the blends were increased with increasing CNT, while the impact strength and elongation at break decreased. The DSC and TGA results showed an increase of melting temperature (T_m) and degradation temperature of the nanocomposites with the addition of the carbon nanotubes, because the carbon nanotubes serve both as nucleating agents to increase T_m and prevent the composite from degradation to increase the thermal stability. The microstructure of the composites was evaluated through field emission scanning electron microscopy (FESEM) and the results showed a good distribution of the MWCNT within the polymer blend.