Thermal stability, smoke emission and mechanical properties of poly(vinyl chloride)/hydrotalcite nanocomposites

Poly(vinyl chloride)/hydrotalcite (PVC/HT) nanocomposites were prepared through vinyl chloride suspension polymerization in the presence of HT nanoparticles surface modified with alkyl phosphate (AP). The thermal stability, smoke emission and mechanical properties of PVC/HT nanocomposites were investigated. It was found that AP molecules were effectively absorbed by HT particles with no intercalation into the interlayer of HT. The dispersion morphologies of PVC/HT nanocomposites were observed by transmission electron microscopy showing that the majority of HT particles were dispersed in the PVC matrix in the nanoscale. The Congo Red measurement and thermogravimetric analysis showed that the thermal stability time, and the temperatures at 10% weight loss and at the maximum weight loss rate of PVC resins increased as the weight fraction of HT in the composite resins increased. The well-dispersed nano-sized HT showed an obvious smoke suppression effect on PVC. The maximum smoke density decreased about 1/3 and 1/2 when 2.5 wt% and 5.3 wt% nano-sized HT were incorporated into PVC, respectively. Furthermore, PVC/HT nanocomposites exhibited greater tensile strength and impact strength than the pristine PVC.     

聚氯乙烯/纳米水滑石复合材料的形态与力学性能

对由原位悬浮聚合制备的聚氯乙烯(PVC)纳米水滑石复合树脂加工得到的纳米复合材料的形态和力学性能进行了研究,并与直接熔融加工得到的PVC纳米水滑石复合材料进行比较.发现由前一方法得到的PVC纳米水滑石复合材料中纳米水滑石的分散性明显优于由后一方法得到的PVC纳米水滑石复合材料,水滑石以初级粒子形式存在,分散良好,无明显团聚体;与之对应,由前一方法得到的PVC纳米水滑石复合材料的力学性能也明显优于由后一方法得到的PVC纳米水滑石复合材料,当纳米水滑石含量小于5wt%时,复合材料的杨氏摸量、拉伸强度和缺口冲击强度均随水滑石含量增加而增大;纳米水滑石的引入可显著提高复合树脂的热稳定性;PVC纳米水滑石复合材料的储能和损耗模量略大于纯PVC材料,而损耗因子和玻璃化温度变化不大.     

Viscoelastic and thermal characterization of crosslinked PVC

Soft PVC is employed for the manufacturing of a wide range of products with different properties and a relatively low cost. The utilization of soft PVC is restricted by the poor thermal, chemical and mechanical resistance properties. Also, plasticizer migration can modify the properties or can make useless the materials for some applications because of toxicity or a general loss of properties. PVC crosslinking is the most effective way to improve mechanical and transport properties of rigid or flexible PVC at high temperatures, but at the same time the thermal stability of PVC may be significantly reduced. In this work, the crosslinking reaction of plasticized poly(vinyl chloride) (PVC) through difunctional amines was studied. The mechanisms involved in the crosslinking reaction were explained by Fourier transform infrared (FTIR) analysis. The thermal activated crosslinking reaction was studied by cone and plate rheometry, analyzing the evolution of viscoelastic properties of the suspension as a function of time and temperature. The effect of the addition of crosslinking agents on the thermal stability of the polymer was studied by thermogravimetric analysis (TGA), which revealed that crosslinking reactions promote thermal degradation phenomena in the polymer matrix. This is attributed to the formation of HCl and other species promoting polymer degradation during crosslinking, thus leading to higher weight loss during thermal treatment with respect to unmodified PVC plastisols. This was also confirmed by an evident yellowing after crosslinking, especially at higher temperatures.     

聚氯乙烯/层状双氢氧化物纳米复合材料研究进展

聚氯乙烯(PVC)/层状双氢氧化物(LDHs)纳米复合材料相比于纯聚氯乙烯具有更好的热稳定性、力学性能、阻燃抑烟性、耐候性与耐光性等,是一种性能优异并具有广泛应用前景的新型聚合物基纳米复合材料。本文首先介绍了LDHs的化学组成和结构特点,并对其制备过程和性质特点进行了分析和探讨;然后综述了PVC/LDH纳米复合材料的制备、结构表征及性能等方面的最新研究进展,重点阐述了LDHs的表面有机化处理及其对PVC/LDH纳米复合材料制备与性能的重要作用;最后对其应用前景进行展望。     

One-pot polyvinyl chloride preparation utilizing polyacrylate latex with tertiary amine groups for improved thermal stability,toughness, and reduced reactor scaling

In this paper, crosslinked polyacrylate latex with tertiary amine groups (ACLN) and base latex without tertiary amine groups (ACL) were prepared by emulsion polymerization using butyl acrylate as the monomer and 1,4-butanediol dimethacrylate as the crosslinker. Composite resins of polyvinyl chloride (PVC), ACL/PVC and ACLN/PVC, were prepared by suspension polymerization of vinyl chloride in a 20 L high-pressure reactor by adding ACL and ACLN as modifiers. The inner pressure of the reactor and initiator concentration as a function of reaction time during suspension polymerization were studied. Morphology of resin particles, processing properties, thermal stability and mechanical properties of ACL/PVC and ACLN/PVC products were investigated. A commercial PVC product named PVC-SG5 was used as the control sample for comparison. It was found that compared with typical PVC-SG5 preparation, ACL/PVC fabrication took less time while initiator concentrations needed to be increased to 2400 ppm in ACLN/PVC preparation in order to complete the polymerization within the same time. Reactor scaling occurred during ACL/PVC preparation, but could be avoided in ACLN/PVC preparation owing to the hydrophilicity of ACLN. The morphology of ACL/PVC and ACLN/PVC particles was smooth microspheres and mosaic particle shapes, respectively, the diameter of which were all smaller than PVC-SG5 particles. The covalent-bonding existing in ACL/PVC and ACLN/PVC, and ionic-bond formation of quaternary ammonium in ACLN/PVC composite resins, between tertiary amine groups in ACLN and chlorine atoms in PVC, contributed to the dramatic increase in thermal stability. ACLN/PVC exhibited the shortest plasticizing time and the longest elongation at break, followed by ACL/PVC. The toughness of both ACL/PVC and ACLN/PVC were greatly enhanced without affecting the tensile strength and softening temperature of the resin. Thus, three issues, namely, low thermal stability, low toughness and reactor scaling during polymerization of PVC have been comprehensively solved by introducing ACLN to PVC through a one-pot method.     

Influence of the wood fibre filler on the internal recycling of poly(vinyl chloride)-based composites

The recycling of internal waste of poly(vinyl chloride) (PVC) and wood fibre-reinforced PVC composite was investigated and compared. Twenty extrusion-milling cycles were performed and the mechanical and thermal properties evaluated. This comparison provided evidence of the influence of the vegetable fibres on the thermo-mechanical degradation of the composite material. Up to five cycles, the composite properties remained stable. But after 10 cycles and especially at 20 cycles, the flexural strength increased, whereas the other mechanical properties remained almost constant. At the same time, a decrease of the degradation temperature revealed a deterioration of the molecular structure. The PVC properties remained constant, whereas a great increase in the impact strength was observed after 20 cycles without deterioration of the molecular structure. The different behaviours between the composite and the PVC were explained by the influence of the fibres, which accelerated the PVC degradation, characterized by dehydrochlorination followed by crosslinking reactions.     

热稳定剂对PVC紫外光老化过程中微观结构及宏观性能演变的影响

通过UV-Vis、FTIR、DSC、以及色差、力学性能的测试表征,实时追踪分析了在紫外光老化过程中,含Pb、Sn以及Ca-Zn热稳定剂的PVC体系微观结构和宏观性能的演变过程.结果表明,在相同光老化条件下,PVC/Pb、PVC/Sn和PVC/Ca-Zn体系的微观结构变化规律基本一致,过程中主要的化学反应是,大分子吸收光能后,发生脱HCl生成共轭双键的反应、生成羰基的氧化反应、交联反应和降解反应;不同热稳定剂的作用,主要表现在对于微观结构变化的幅度和动力学过程的影响不同.相应地,3种体系的外观色差和力学性能的变化规律也相似,但色差的变化程度和速度以及老化后力学性能的保持率因所含热稳定剂的不同而不同,其中含Sn体系的颜色稳定性最好,含Pb体系的力学性能保持率最高。     

Poly (vinyl chloride)/poly (α‐methylstyrene–acrylonitrile)/acrylic resin ternary blends with enhanced toughness and heat resistance

In this study, tough and high heat‐resistant poly (vinyl chloride) (PVC)/poly (α‐methylstyrene–acrylonitrile) (α‐MSAN) blends (70/30) containing acrylic resin (ACR) as a toughening modifier was prepared. With the addition of ACR, heat distortion temperature increased slightly, which corresponded with the increase in glass transition temperature measured by differential scanning calorimetry and dynamic mechanical thermal analysis. Thermogravimetric analysis showed that addition of ACR improved the thermal stability. With regard to mechanical properties, tough behavior was observed combined with the decrease in tensile strength and flexural strength. A brittle‐ductile transition (BDT) in impact strength was found when ACR content increased from 8 to 10 phr. The impact strength was increased by 34.8 times with the addition of 15 phr ACR. The morphology correlated well with BDT in impact strength. It was also suggested from the morphology that microvoids and shear yielding were the major toughening mechanisms for the ternary blends. Our present study offers insight on the modification of PVC, since combination of α‐MSAN and ACR improves the toughness and heat resistance of pure PVC simultaneously. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of physical-chemical interactions on the thermal stability and surface properties of poly(vinyl chloride)-b-poly(hydroxypropyl acrylate)-b-poly(vinyl chloride) block copolymers

The synthesis of poly(vinyl chloride) (PVC) homopolymers and poly(vinyl chloride)-b-poly(hydroxypropyl acrylate)-b-poly(vinyl chloride) (PVC-b-PHPA-b-PVC) block copolymers via a single electron - degenerative transfer mediated living radical polymerisation was carried out on a pilot scale in industrial facilities. The thermal stability of the products was assessed conductimetrically. The block copolymers, that contained a low content of PHPA (below 12 wt.%), showed thermal stability that was approximately three times greater than that of conventional PVC. Inverse gas chromatography study of the copolymers surface showed that there was a decrease in the dispersive component and greater Lewis acidity and basicity constants were observed relative to those of PVC. The thermal stabilisation of PVC when in the presence of PHPA is explained by the interactions between its functional groups and the structures formed during the thermal degradation. The thermal stability and the surface properties of PVC-b-PHPA-b-PVC were strongly dependent on the molecular weight of the block copolymer. Lewis acid-base interaction parameters were determined and are interpreted as evidence of the PVC-b-PHPA-b-PVC compatibilising function in PVC-wood flour composites.     

Effect of new melamine-terephthaldehyde resin modified graphene oxide on thermal and mechanical properties of PVC

In this study a new melamine-terephthaldehyde resin modified graphene oxide was synthesized and used as a reinforcement of poly(vinyl chloride) (PVC). Characterization, morphology, thermal and mechanical properties of the nanocomposites were examined by means of attenuated total reflectance-Fourier transform infrared spectroscopy, X-ray diffraction, field emission-scanning electron microscopy, thermogravimetric analysis, differential scanning calorimeter and tensile properties. The first hydrochloric acid releasing data of poly(vinyl chloride) was removed by incorporation of the modified graphene oxide as compare to the neat polymer. The temperatures at 2 wt% losses, main decomposition temperatures, maximum decomposition temperatures, also shift to higher temperature in the corresponding nanocomposites as compared to the neat PVC. The tensile strength and elongation at break of the nanocomposite films was increased as compared to the neat PVC. The interesting results in crystallinity of PVC were observed with adding 5 wt% of the modified graphene oxide.     

Preparation and characterization of thermoplastic elastomer of poly(vinyl chloride) and chlorinated waste rubber

In order to develop applications for the abundant waste rubber powder, chlorinated waste rubber (Cl-WR) was prepared by a water based chlorination method using chlorine as chlorinating agent. In this paper, Cl-WR was used as an elastic filler and blended with poly(vinyl chloride) (PVC) matrix to develop a new thermoplastic elastomer PVC/Cl-WR. The mechanical properties, hydrophilicity, swelling resistance, morphology and thermal properties of PVC/Cl-WR were characterized and compared with those of PVC/waste rubber powder (PVC/WR) blends. The results indicated that the mechanical properties, hydrophilicity, swelling resistance and thermal properties of the PVC/Cl-WR blends showed noticeable improvements over PVC/WR blends due to the improved polarity of Cl-WR. Also, the excellent miscibility and compatibility of Cl-WR with PVC was demonstrated by scanning electron microscope (SEM) images of the resulting blends.     

Homopolymerization and copolymerization of vinyl chloride over supported metalorganic catalysts

The homopolymerization of vinyl chloride and its copolymerization with ethylene over dibutyl ether–modified SiO₂-supported Ziegler–Natta catalysts based on titanium and vanadium chlorides have been studied. The supported metal complexes are sufficiently active in the polymerization of vinyl chloride. Their activity depends on the catalyst composition and conditions of formation of the catalyst on the surface of the support. The chain structure of the resulting polyvinyl chloride (PVC) has been studied by NMR spectroscopy. The thermal properties of the synthesized PVC have been investigated by differential scanning calorimetry. The PVC obtained possesses enhanced thermal stability owing to the specific features of its chain structure. Vinyl chloride polymerization over the supported metalorganic catalyst proceeds mainly via a free-radical mechanism. Process conditions have been found for conducting the copolymerization of vinyl chloride with ethylene over supported metal complexes resulting in the formation of true statistical copolymers, which is confirmed by IR and NMR spectroscopy.     

Chemical Modification of PVC

Despite the fact that polyvinyl chloride) (PVC) has occupied the most important position among general-purpose plastics, its industrial applications are limited due to its inferior thermal stability and mechanical properties. Many studies have been conducted to remedy these disadvantages. This paper reviews these studies from the viewpoint of chemical modification of PVC.     

Synthesis of an efficient bio-based plasticizer derived from waste cooking oil and its performance testing in PVC

In order to develop an efficient and sustainable plasticizer, the waste cooking oil and malic acid were used as the main raw materials in this study to synthesize a bio-based plasticizer (acetylated-fatty acid methyl ester-malic acid ester, AC-FAME-MAE) by environment-friendly methods, and the structure was characterized by FTIR and ¹H NMR. The properties of the poly (vinyl chloride) (PVC) with AC-FAME-MAE were tested and compared with those of the PVC plasticized with DOP (di-2-ethylhexyl phthalate) and EFAME (epoxy fatty acid methyl ester), respectively. The results of tensile test, TGA and leaching test showed that the mechanical properties, thermal stability and overall solvent resistance of PVC films with AC-FAME-MAE were significantly better than those of PVC films plasticized by DOP or EFAME. From the results of DMA, the plasticized efficiency of AC-FAME-MAE was as good as DOP. The application of AC-FAME-MAE has higher safety in the food industry based on the results of food simulation fluids experiment.     

Preparation and characterization of rigid poly(vinyl chloride)/MMT nanocomposites. II. XRD,morphological and mechanical characteristics

A Haake torque rheometer equipped with an internal mixer is used to study the influence of the amount of sodium montmorillonite (Na⁺‐MMT) and organically modified MMT (O‐MMT) on X‐ray diffraction (XRD), morphology, and mechanical characteristics of rigid poly (vinyl chloride) (PVC)/Na⁺‐MMT and PVC/O‐MMT nanocomposites, respectively. Results of XRD and transmission electron microscopy (TEM) indicate that MMT is partially encapsulated and intercalated in the rigid PVC/Na⁺‐MMT nanocomposites. However, results of XRD and TEM show MMT is partially intercalated and exfoliated in the rigid PVC/O‐MMT nanocomposites. Tensile strength, yield strength, and elongation at break of the rigid PVC/MMT nanocomposites were improved simultaneously with adding 1–3 wt % Na⁺‐MMT or O‐MMT with respect to that of pristine PVC. However, the addition of Na⁺‐MMT or O‐MMT should be kept as not more than 3 wt % to optimize the mechanical properties and the processing stability of the rigid PVC/MMT nanocomposites. SEM micrographs of the fractured surfaces of the rigid PVC/Na⁺‐MMT and PVC/O‐MMT nanocomposites both before and after tensile tests were also illustrated and compared. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2145–2154, 2006     

Graft modification of poly(vinyl chloride) and related reactions

Cationically polymerizable olefins can be efficiently grafted onto poly(vinyl chloride) in the presence of alkylaluminum compounds. The substitution of labile chlorines in PVC by various branches yields a product of improved thermal stability as compared with unmodified PVC. Thus the grafting of a few per cent of polyisobutylene or poly-butadiene onto PVC gives graft copolymers superior in thermal stability to the PVC backbone, as determined by thermogravimetric and differential thermal analyses as well as color development of molded films. At advanced stages of thermal degradation the thermal stability of poly(vinyl chloride)-g-isobutylene) (PVC-g-PIB is some 40°C superior to the unmodified PVC. In addition to grafting of polymer chains onto the PVC backbone, other methods are also available to achieve improved thermal stability. In pentane suspension, alkylaluminum compounds efficiently alkylate labile chlorines in PVC, and the product exhibits improved thermal stability. Alternatively, PVC carbonium ions can alkylate aromatic compounds, and these products also exhibit high heat stability. Based on the assumption that certain alkylaluminums quantitatively react with labile chlorines in PVC, it was estimated that 2–3% of the chlorines present in suspension-grade PVC are labile.     

Poly(vinyl chloride) Nanocomposites

Poly(vinyl chloride) is one of the major thermoplastics beside other commodities polymers like polyethylene and polystyrene. However, some of its main characteristics such as plasticity, thermal and photo stability are inferior to other commodity polymers. Adding nano scale inorganic fillers to poly(vinyl chloride) or other polymers in view to obtain polymer nanocomposites with superior properties has drawn the attention of many researchers in the last decades. Poly(vinyl chloride) nanocomposites are obtained mainly by in situ polymerization, solution based or mixing techniques. The resulting products show improvement of most important properties of poly(vinyl chloride) such as thermal, mechanical, rheological, flammability, antibacterial, etc. This paper presents preparation ways of poly(vinyl chloride) nanocomposites using different nano fillers and the improved properties compared with those of virgin poly(vinyl chloride).     

Novel poly(methyl methacrylate)-based ionomers used as multifunctional aids to modify poly(vinyl chloride)

Poly(methyl methacrylate)(PMMA) based ionomers with different lanthanum(La(Ⅲ)) contents(PMMA-XLa) synthesized by free radical solution polymerization were applied to poly(vinyl chloride)(PVC) resins as a kind of multifunctional aids, and their performances were evaluated by measuring the static stability time, initial discoloration, transparency, fusion behavior and tensile strength of the modified PVC. The ionomers with proper lanthanum(La(Ⅲ)) contents show a better thermal stability efficiency in comparison with traditional stabilizer lanthanum stearate. Meantime, they can accelerate PVC plasticization more efficiently than PMMA. The rigid PVC products stabilized with the ionomers present good transparency and enhanced tensile strength.     

Mechanical and thermal properties of nanosized titanium dioxide filled rigid poly(vinyl chloride)

Nano-sized rod-like titanium dioxide (TiO2) filled rigid poly(vinyl chloride) (PVC) nanocomposites were prepared by using injection-molding method. Vicat, Charpy impact and tensile tests as well as thermogravimetric and dynamic mechanical analyses were used to characterize the structure and properties of the nanocomposites. The results showed that nano-TiO2 could improve Vicat softening temperature and also improve thermal stability of PVC during the stages of dehydrochlorination and formation of carbonaceous conjugated polyene sequences, which can be ascribed to restriction of the nanoparticles on the segmental relaxation as being evidenced by raises in glass transition and β-relaxation temperatures of PVC upon filling TiO2. Addition of TiO2 nanoparticles less than 40 phr (parts per hundreds of resin) could significantly improve impact strength of the composites while the TiO2 agglomeration at high contents leads to a reduction in impact toughness.     

Re-use of chlorine-containing polymers

Poly(vinyl chloride) (PVC) and some other chlorine-containing polymers belong to one of the most widely applied groups of thermoplastics. Their main disadvantage is the rather limited thermal stability, which requires the addition of heat stabilizers to prevent dehydrochlorination and discolouration. Hydrogen chloride is also the main volatile decomposition product during combustion of PVC; therefore, PVC-waste is less suited for the so-called thermal recycling. For the re-use of PVC and similar polymers it is necessary to characterize these products by molecular weight (or at least viscometry), internal double bonds and other defect structures, stability against the influence of heat (and in some cases of light) and a few other properties. The application of these methods for deciding about the re-usability of PVC roofing sheets and for the injection moulding of PVC scrap is demonstrated.