Graft Polymerization of Methyl Methacrylate- Acrylonitrile onto Poly(ethene-co-1-butene) and Its Toughening Effect on SAN Resin

Poly(ethene-co-1-butene)-graft-methyl methacrylate-acrylonitrile (PEB-g-MAN) was prepared by suspension grafting copolymerization of methyl methacrylate (MMA) and acrylonitrile(AN) onto PEB. PEB-g-MAN/SAN resin blends (ABMS) were prepared by blending PEB-g-MAN with styrene-acrylonitrile copolymer (SAN resin). The effects of AN/(MMA+AN) feed ratio (f_AN), PEB/(PEB+MMA+AN) feed ratio (f_PEB) and benzoyl peroxide (BPO) dosage on the monomer conversion ratio (CR), rubber's grafting ratio (GR), grafting efficiency (GE) of the copolymerization and the toughening effect of PEB-g-MAN on the SAN resin were investigated. FTIR quantitative analysis showed that when the weight percent of AN unit in the unextracted product was 21.5 wt% with f_AN of 25 wt%, the toughening effect of unextracted PEB-g-MAN on SAN resin was the highest. Gel permeation chromatography (GPC) analysis showed that when f_AN was 25 wt%, the grafted copolymer had the lowest molecular weight and ABMS had highest toughness. Transmission electron microscopy (TEM) analysis showed that the highest toughness occurred when the phase structure of ABMS was cocontinuous with f_AN of 25 wt%. When f_AN was 25 wt% PEB-g-MAN domains have numerous small SAN domains in them, which was occlusion structure. Scanning electron microscopy (SEM) analysis indicated that the ABMS fracture surfaces had plastic flow visible, which looked like a craze fibers morphology, for the sample with highest impact strength (f_AN = 25 wt%). Dynamic mechanical thermal analysis (DMA) showed that the miscibility of the PEB phase and SAN phase improved after graft copolymerization of MMA and AN onto PEB.     

Toughening Effect of Ethylene Propylene DieneTerpolymer-Graft-Styrene-Acrylonitrile Copolymer (EPDM-g-SAN) on SAN Resin

The reaction product EPDM-g-SAN, synthesized by suspension graft copolymerization of styrene (St) and acrylonitrile (AN) in the presence of ethylene-propylene-diene terpolymer (EPDM), was blended with a commercial styrene-acrylonitrile copolymer (SAN resin) to prepare AES blends with high impact strength. The effects of AN mass percentage in the St-AN comonomer mixture (f _AN), EPDM mass percentage in the feed of EPDM and St-AN (f _EPDM) and reaction time on monomer conversion ratio (CR), grafting ratio (GR), and AES notched Izod impact strength were characterized. The notched Izod impact strength of AES containing 15 wt% EPDM reached its maximum with f _AN of 40 wt% and f _EPDM of 45 wt%; this was attributed to the polarity of the SAN copolymer obtained being appropriate with that of the SAN resin matrix. The dependences of GR and the notched Izod impact strength of AES containing 25 wt% EPDM on the reaction time were in rough agreement. The effect of EPDM content on the AES notched Izod impact strength indicated that the brittle-ductile transition of AES occurred for an EPDM content from 12.5 to 15 wt%. TEM and SEM analysis showed that the phase structure of AES exhibited a “salami” like structure, and the toughening mechanism of AES was shear yielding of the SAN resin matrix, which endowed AES with excellent toughness.     

A Study of the Synthesis of EPDM-g-MAN and Toughness of its Blend with SAN (AEMS)

Ethylene–propylene–diene–methyl methacrylate/acrylonitrile terpolymers (EPDM-g-MAN) were synthesized by comonomers methyl methacrylate and acrylonitrile (MMA-AN) grafted on EPDM macromolecules with solution graft copolymerization. The engineering plastics of the blend of EPDM-g-MAN with SAN (AEMS) were prepared by blending EPDM-g-MAN with SAN resin. The effect of AN/MMA-AN weight percentage (f _AN) on monomer conversion ratio, grafting ratio, and grafting efficiency of the graft copolymerization and the notched Izod impact strength of AEMS were investigated. The notched Izod impact strength of AEMS, prepared by blending SAN with EPDM-g-MAN, was synthesized under our optimum S2 reaction conditions, with EPDM/MMA-AN weight proportion of 50/50 and f _AN of 10 wt%, presenting a peak with the maximum value of 61.0 kJ/m². The microstructure of AEMS prepared with S2 reaction conditions showed that when the polarity of EPDM-g-MAN was appropriate, the EPDM phase formed a pseudocontinuous phase in the SAN matrix and the interfacial adhesion was strong, which could induce shear yielding of the SAN matrix. Differential scanning calorimetry analysis showed that there was good compatibility between SAN resin and EPDM-g-MAN synthesized with f _AN of 10 wt% and a EPDM/MMA-AN weight ratio of 50/50.     

Toughening Effect of Poly(ethene-co-1-butene)-graft-methyl Methacrylate and Acrylonitrile on Styrene-acrylonitrile Copolymer (SAN)

Poly(ethene-co-1-butene)-graft-methyl methacrylate-acrylonitrile (PEB-g-MAN), synthesized by suspension grafting copolymerization of methyl methacrylate and acrylonitrile onto PEB, was blended with styrene-acrylonitrile copolymer (SAN). The mechanical properties, phase structure, toughening mechanism, miscibility, and thermal stability of the SAN/PEB-g-MAN blends were studied using a pendulum impact tester, tension tester, scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TG). The results showed that PEB-g-MAN has an excellent toughening effect on SAN resin. The notched impact strength of the blends (containing 25 wt% PEB) was 63.3 kJ/m², which was nearly 60 times that of SAN resin. The brittle-ductile transition of SAN/PEB-g-MAN blends occurred when the weight percentage of PEB was between 17.5 and ～20 wt%. SAN and PEB-g-MAN were partially miscible. The toughening mechanism of the blends changed with the PEB content. When the PEB content was low, the toughening mechanism of the blends was branching and termination of cracks with slight cavitation. As the content of PEB increased, the toughing mechanism gradually changed from branching and termination of crack with slight cavitation to both branching and termination of crack and cavitation, to extensive cavitation, and finally to shear yielding accompanied by cavitation. The phase structure of the blends changed from a “sea-island’’ structure to a cocontinuous structure as the PEB content increased. ATG analysis showed that the thermal properties of the SAN resin in the blends were enhanced by adding the PEB-g-MAN.     

Mechanical,Thermal, and Rheological Properties of EPDM-graft-methyl Methacrylate and Styrene (EPDM-g-MS)/Methyl Methacrylate-Styrene Copolymer (MS Resin) Blends

EPDM-graft-methyl methacrylate and styrene (EPDM-g-MS) were synthesized by solution graft copolymerization of methyl methacrylate (MMA) and styrene (St) onto ethylene-propylene-diene terpolymer (EPDM). EPDM-g-MS/MS resin blends (MES) tht were prepared by melt blending EPDM-g-MS and methyl methacrylate-styrene copolymer (MS resin). The mechanical properties, compatibility, thermal stabilities and rheological properties of MES were studied by the pendulum impact tester and the tension tester, differential scanning calorimetric (DSC), thermogravimetry analysis (TGA), and the capillary rheometry, respectively. The results showed that EPDM-g-MS had an excellent toughening effect on MS resin; the notched Izod impact strength of MES reached 20.7 kJ/m² when EPDM content in MES was 25 wt%, about 14 times that of MS resin. EPDM-g-MS and MS resin were partially compatible, and the compatibility increased with an increasing MMA/St ratio of EPDM-g-MS. MES had excellent heat-resistance, which increased as the EPDM content in MES and MMA/St ratio of EPDM-g-MS rose. MES melt flow confirmed pseudoplastic flow characteristics. The apparent viscosity (η _a ) of MES decreased with an increasing shearing rate (γ) and temperature, but increased with an increasing EPDM content in MES and MMA/St ratio of EPDM-g-MS. The flow activation energy of MES was lower than that of MS resin.     

Tetramethylpolyarylate-polyarylate block copolymer: Synthesis and miscibility with polyarylate and poly(styrene-co-acrylonitrile)

Abstract

Tetramethylpolyarylate-polyarylate (TMPAr-PAr) block copolymers of various block lengths were synthesized by the coupling reaction of hydroxy-terminated TMPAr and hydroxy-terminated PAr using triphosgene. The phase behavior of these block copolymers are discussed based on the thermal properties observed by differential scanning calorimetry (DSC). The thermal properties of binary blends of these block copolymers with PAr homopolymer or poly(styrene-co-acrylonitrile) whose acrylonitrile content is 9.5 wt% (SAN 10) were observed by DSC. The compatibilizing effect of the microphase-separated TMPAr-PAr block copolymer in PAr/SAN 10 blends was observed from thermal properties and morphology.     

Nonisothermal Crystallization of Recycled Poly(Ethylene Terephthalate)/Poly(Ethylene Octene) Blends

Recycled poly(ethylene terephthalate) (r-PET) was blended with poly(ethylene octene) (POE) and glycidyl methacrylate grafted poly(ethylene octene) (mPOE). The nonisothermal crystallization behavior of r-PET, r-PET/POE, and r-PET/mPOE blends was investigated using differential scanning calorimetry (DSC). The crystallization peak temperatures (T _p ) of the r-PET/POE and r-PET/mPOE blends were higher than that of r-PET at various cooling rates. Furthermore, the half-time for crystallization (t _1/2 ) decreased in the r-PET/POE and r-PET/mPOE blends, implying the nucleating role of POE and mPOE. The mPOE had lower nucleation activity than POE because the in situ formed copolymer PET-g-POE in the PET/mPOE blend restricted the movement of PET chains. Non-isothermal crystallization kinetics analysis was carried out based on the modified Avrami equation, the Ozawa equation, and the Mo method. It was found that the Mo method provided a better fit for the experimental data for all samples. The effective energy barriers for nonisothermal crystallization of r-PET and its blends were determined by the Kissinger method.     

无规共聚物与均聚物共混体系的相容性

用核磁共振方法(NMR)及差示扫描量热法(DSC)测定了苯乙烯-丙烯腈(SAN)无规共聚物与均聚物系列聚甲基丙烯酸甲酯(PMMA),聚甲基丙烯酸乙酯(PEMA),聚甲基丙烯酸正丁酯(PnBMA),聚甲基丙烯酸异丁酯(PiBMA)共混体系的有关参数,比较全面地研究了影响SAN与聚甲基丙烯酸酯类(PMAs)相容性的因素,对它们相容性的本质进行了探讨,得出了一些重要结论.     

Morphology,Rheology, and Mechanical Properties of Polylactide/Poly(Ethylene-co-octene) Blends

Polylactide (PLA)/poly(ethylene-co-octene) (POE) blends containing ethylene-glycidyl methacrylate copolymer (EGMA) as a compatibilizer were prepared by melt blending. An immiscible, two-phase structure with POE dispersed in the PLA matrix was observed by scanning electron microscopy. It was found that the POE particle size was significantly decreased by the addition of EGMA, and the POE particle size and distribution decreased with the increase of the compatibilizer content up to 2% EGMA, beyond which the POE particle size and distribution remained unchanged. The reactions between the epoxy groups of EGMA and carboxylic or hydroxyl groups of PLA were elucidated by the Fourier transform infrared spectroscopy. Rheological results showed that the G′(ω), G″(ω), and complex viscosity of PLA/POE blends significantly increased at low frequencies with the addition of EGMA. The failure mode changed from brittle fracture of the neat PLA to ductile fracture of the PLA/POE blends.     

Mechanical and Morphological Properties and Deformation Mechanisms of Acrylonitrile-Butadiene-Styrene/Poly(ϵ-Caprolactone) Blends with Varied Matrix Composition

Acrylonitrile-butadiene-styrene and poly(?-caprolactone) blends (ABS/PCL) were prepared by mixing styrene-co-acrylonitrile (SAN), polybutadiene-g-SAN (PB-g-SAN), and PCL with varied SAN and PCL composition. PCL is miscible with SAN and can improve the matrix toughness. The impact strength and elongation at break of the ABS/PCL blends increased with the PCL content. When the PCL content was lower than 20 wt%, the improvement of impact strength for the blends was not obvious. A significant increase of impact strength took place when the PCL content was between 20 and 25 wt%. When PCL content was more than 20 wt%, the impact strength was higher than 800 J/m which shows the super toughness. The addition of PCL improved the dispersed phase morphology of PB-g-SAN in the matrix and the interfacial adhesion increased. Deformation observations showed that, when the PCL content was lower than 20 wt%, crazing was the major deformation mode. When the PCL content was 20 wt%, crazing and slight shear yielding could be found. When the PCL content was more than 20 wt%, cavitation of rubber particles and shear yielding of the matrix were the major deformation modes. The cause of the change of the deformation mode lies in the varied matrix composition which modifies the crazing and yielding stresses of the matrix and the final fracture mode and impact toughness.     

Preparation and Properties of Polylactide/Poly(ethylene-co-octene)/nano-SiO2 Ternary Composites

Polylactide (PLA)/poly(ethylene-co-octene)(POE) blends with various contents of nano-SiO₂ were prepared via melt mixing. The structure and properties of the PLA/POE/nano-SiO₂ ternary composites were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), rheometry, and tensile testing. The particle size of the dispersed POE phase first decreased with increasing nano-SiO₂ content and then remained constant. Nano-SiO₂ played an important role in the heterogeneous nucleation of PLA, which resulted in an increase of the crystallinity of PLA. The synergistic effect of both POE and nano-SiO₂ can significantly improve the toughness, strength, and modulus of PLA. When the ratio of PLA/POE/nano-SiO₂ was 90/10/0.5, PLA/POE/nano-SiO₂ composite had the best comprehensive properties.     

Essential Work of Fracture Parameters of Injection-Molded Polypropylene/Polyolefin Elastomer Blends

The influence of polyolefin elastomer (POE) content on the fracture behavior of injection-molded polypropylene (PP)/POE blends was evaluated by means of the essential work of fracture (EWF) method. The results indicated that the EWF approach worked well for the PP/POE blends when POE content was 0～7.5 wt% of the blends. The specific essential work of fracture (w _e) increased with increasing POE content, and the dominant factor that affected w _e was the necking and subsequent fracture process. The specific nonessential work of fracture (βw _p) slightly decreased with increasing POE content, while the specific plastic work (w _p) showed an increasing trend with the decrease of the shape factor (β) of the specimen. Finally, it was shown that w _e could be predicted reasonably well via the COD values.     

Toughening of Poly (Butylene Terephthalate) with Epoxy-Filled Poly (Ethylene–Octene) Copolymer

Toughened poly (butylene terephthalate) (PBT) with triglycidyl isocyanurate (TGIC)-filled poly (ethylene–octene) (POE) was prepared by melt reaction extrusion. For retarding the reaction extent between PBT and the epoxy component, the TGIC was first blended with POE to enwrap its reactive epoxy groups. Then, the TGIC-filled POE was used to melt blend with PBT. The Fourier transform infrared (FTIR) spectra showed that no other peaks appeared in the POE/TGIC specimens except for those originally existing in pure POE and TGIC. The rheological results further confirmed that no reaction occurred between the epoxy and the POE matrix. When the POE/TGIC was blended with PBT, a distinct increase of the viscosity suggested that the migration of the TGIC from POE to PBT during the melt processing induced chain extension reactions of PBT. The results obtained from DSC and DMA revealed that the chain extension of PBT induced by the reaction with TGIC restricted the mobility of PBT chains leading to a limitation of the recrystallization-remelting process and an increase of the glass transition temperature of PBT. The mechanical tests showed that the presence of TGIC in the POE phase distinctly improved the toughness of PBT. Compared to the case of a PBT/POE (80/20, wt%/wt%) blend, the elongation at break and impact strength of the system filled with 5 phr TGIC were increased more than three and six times, respectively.     

Phase Separation in Poly(Methyl Methacrylate)-Epoxy Blend

Diglycidyl ether of bisphenol A (DGEBA) epoxy resin was modified with high molecular weight poly(methyl methacrylate) (PMMA). Morphological variations of a 2 wt% PMMA-modified epoxy mixture were studied by optical microscopy and scanning electron microscopy (SEM). A PMMA-epoxy blend cured at 100°C revealed that a secondary phase morphology was observed in both epoxy and PMMA phases from the early stages of the phase separation process. A morphology consisting of a rough striated continuous phase along with large smooth regions was observed by SEM, confirming the secondary phase separation. The dynamic mechanical thermal analysis showed that the PMMA modification of epoxy at such a low PMMA concentration of 2 wt% has no major influence on the glass transition temperature of the epoxy-rich phase. The PMMA-epoxy blend showed a slight increase in the flexural properties and the fracture toughness.     

Relationship between Microstructure and Mechanical Properties of Ethylene-Octene Copolymer Reinforced and Toughened PP

Polypropylene (PP)/ethylene-octene copolymer (POE) blends with 10–50wt% POE composition were prepared using a twin-screw extruder in the melt state. Mechanical properties of PP and PP/POE blends were tested and the effect of POE content on the crystalline morphology and structure, melting and crystallization behavior, compatiblilty, phase morphology, and the interface cohesiveness of the blends were investigated by polarizing optical microscope (POM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and scanning electron microscopy (SEM). The relationship between mechanical properties and microstructure of the PP/POE blends is discussed. The results showed that POE had a dual function of both reinforcing and toughening PP in the range from 10–40wt%, which was attributed to the integrated functions of the degree of crystallinity of the PP phase, phase morphology, and interface cohesiveness of the blend.     

Formation of β-iPP in Isotactic Polypropylene/Acrylonitrile–Butadiene–Styrene Blends: Effect of Resin Type,Phase Composition,and Thermal Condition

The formation of β-iPP (β-modification of isotactic polypropylene) in the iPP/ABS (acrylonitrile–butadiene–styrene), iPP/styrene–butadiene (K resin), and iPP/styrene–acrylonitrile (SAN) blends were studied using differential scanning calorimery (DSC), wide angle X-ray diffraction (WAXD), and scanning electron microscopy (SEM). It was found that α-iPP (α-modification of isotactic polypropylene) and β-iPP can simultaneously form in the iPP/ABS blend, whereas only α-iPP exists in the iPP/K resin and iPP/SAN blend samples. The effects of phase composition and thermal conditions on the β-iPP formation in the iPP/ABS blends were also investigated. The results showed that when the ABS content was low, the ABS dispersed phase distributed in the iPP continuous phase, facilitating the growth of β-iPP, and the maximum amount of β-iPP occurred when the composition of iPP/ABS blend approached 80:20 by weight. Furthermore, it was found that the iPP/ABS blend showed an upper critical temperature T _c * at 130°C for the formation of β-iPP. When the crystallization temperature was higher than the T _c *, the β-iPP did not form. Interestingly, the iPP/ABS blend did not demonstrate the lower critical temperature T _c ** previously reported for pure iPP and its blends. Even if the crystallization temperature decreased to 90°C, there was still β-iPP generation, indicating that ABS has a strong ability to induce the β-iPP. However, the annealing experiments results revealed that annealing in the melt state could eliminate the susceptibility to β-crystallization of iPP.     

Unusual Phase Separation Kinetics in Poly(Methyl Methacrylate)/Poly(Styrene-co-Acrylonitrile) (PMMA/SAN) Blends with PMMA of Different Molecular Weights

The influence of molecular weight of poly (methyl methacrylate) (PMMA) on the thermodynamics and dynamics of phase separation in PMMA/poly (styrene-co-acrylonitrile) (SAN) blends was investigated via optical microscopy, time-resolved small-angle light scattering (SALS), and dynamic rheological measurements. It was found that the cloud point temperature of the blends decreased with an increase in the molecular weight of the PMMA. The phase separation rates of PMMA 48K/SAN and PMMA 85K/SAN blends with the near-critical composition were almost the same at small quench depths due to the limited mobility of molecular chains at low temperatures. However, an unexpected phase separation dynamics was observed at larger quench depths. Not only the morphology evolution but also the apparent diffusion coefficient D_app calculated from SALS revealed that the phase separation rate was faster in the PMMA 85K/SAN blend than in the PMMA 48K/SAN blend. The possible reasons for this unusual rapid kinetics of phase separation observed in the higher molecular weight blend were discussed in terms of molecular mobility and viscoelasticity.     

Effect of PMMA on crystallization behavior and hydrophilicity of poly(vinylidene fluoride)/poly(methyl methacrylate) blend prepared in semi-dilute solutions

Films of poly(vinylidene fluoride) (PVDF)/poly(methyl methacrylate) (PMMA) blend were derived from a special procedure of casting semi-dilute solutions. Hydrophilic character and crystallization of PVDF were optimized by variation of PMMA concentration in PVDF/PMMA blends. It was found that a PVDF/PMMA blend containing 70 wt% PMMA has a good performance for the potential application of hydrophilic membranes via thermally induced phase separation. The films presented β crystalline phase regardless of PMMA content existed in the blends. Thermal analysis of the blends showed a promotion of crystallization of PVDF with small addition of PMMA which induced larger lamellar thickness of PVDF, leading to the largest spherulitic crystal of PVDF (10 wt% PMMA) is about 8 μm. SEM micrographs illustrated no phase separation occurred in blends, due to the high compatibility between PVDF and PMMA.     

Preparation of magnetic poly(methylmethacrylate–divinylbenzene–glycidylmethacrylate) microspheres by spraying suspension polymerization and their use for protein adsorption

Moderately uniform magnetic poly(methylmethacrylate–divinylbenzene–glycidylmethacrylate) microspheres (poly(MMA–DVB–GMA) microspheres) were prepared by spraying suspension copolymerization of methyl methacrylate, divinylbenzene and glycidyl methacrylate in the presence of Fe₃O₄ magnetic fluid. A protein adsorption assay indicated that these magnetic microspheres could significantly improve the capacity of protein adsorption.     

Morphology and Fracture Toughness of Nanostructured Epoxy Resin Containing Amino-Terminated Poly(propylene oxide)

Amino-terminated poly(propylene oxide) (ATPPO) was incorporated into epoxy resin to toughen thermosets. It was found that nanostructured thermosets were obtained; the nanostructures were characterized by means of atomic force microscopy and small-angle X-ray scattering. The formation of the nanostructures is interpreted on the basis of the occurrence of the reaction of terminal groups of ATPPO with diglycidyl ether of bisphenol A; this reaction is suggested to result in the formation of star-shaped block copolymers composed of poly(propylene oxide) (PPO) and epoxy blocks. Due to the presence of the star-shaped block copolymer produced in situ, the phase separation of PPO induced by the reaction was confined to the nanometer scale. The glass-transition behavior and fracture toughness of the nanostructured thermosets were investigated by means of differential scanning calorimetry, dynamic mechanical thermal analysis, and the measurement of critical stress intensity factors. The epoxy thermosets were significantly toughened by the inclusion of a small amount of ATPPO. The thermal and mechanical properties of the nanostructured thermosets are compared to the binary blends of epoxy resin containing hydroxyl-terminated poly(propylene oxide) (HTPPO) with identical molecular weight. With the identical composition, the nanostructured thermosets displayed higher fracture toughness than that of their binary blends. The difference in morphology and properties is interpreted in terms of the formation of the nanostructures.