Assessment of the Microstructure and Mechanical Properties of Polycarbonate (PC)/Acrylonitrile Butadiene Rubber (NBR) Blends Reinforced with Multi-wall Carbon Nanotubes

Abstract

A series of polycarbonate (PC)/acrilonitrile butadiene rubber (NBR)/multi-wall carbon nanotube (MWCNT) nanocomposites were prepared via melt compounding in an internal mixer. The effect of the MWCNT content on the morphology and the thermal and mechanical properties of the prepared nanocomposites were studied. The morphologies of the samples were investigated by field-emission scanning electron microscopy (FESEM) and the thermal properties by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The tensile mechanical results of the nanocomposites showed a decrease in elongation at break with an increase of only 2?wt% of MWCNT content in the PC/NBR blends, and an increasing value in elastic modulus and tensile strength of the nanocomposites. The FESEM images showed that the MWCNTs had good affinity with the polymers and no compatibilizer was needed for making the nanocomposites. The DSC and TGA results showed an increase in thermal stability with addition of MWCNTs because of the more thermally stable carbon nanotubes particles which was uniformly dispersed within the nanocomposites.     

Organic Nano-Montmorillonite for Simultaneously Improving the Flame Retardancy,Thermal Stability,and Mechanical Properties of Intumescent Flame-Retardant Silicone Rubber Composites

The flammability of room temperature vulcanized silicone rubber (RTVSR) composites filled with melamine phosphate (MP) as intumescent flame-retardant additives was characterized by limiting oxygen index (LOI), UL-94 test, and cone calorimeter. In addition, the thermal degradation of the composites was studied using thermogravimetric analysis (TGA). Furthermore, in order to relate to actual application requirements, the comprehensive performance of the RTVSR/MP composites was optimized by adding organic nano-montmorillonite (OMMT) as a partial substitute for the MP. The as-prepared intumescent flame-retardant RTVSR/MP/OMMT nanocomposites were characterized by LOI, UL-94 test, TGA, cone calorimetry, scanning electron microscopy (SEM), and mechanical tests. The residue morphology formed after the burning of the nanocomposites was analyzed by its SEM and digital photographs. The results showed that the flame-retardant nanocomposites filled with 10 phr OMMT and 35 phr MP displayed the best comprehensive performance in terms of the flame retardancy, mechanical properties, and heat stability at low cost. It is expected that the intumescent flame-retardant silicone rubber composites with simultaneously improved flame retardancy, thermal stability, and mechanical properties will meet more requirements of the increasingly complex applications.     

Morphology and Mechanical Properties of Acrylonitrile-Butadiene-Styrene (ABS)/Polyamide 6 (PA6) Nanocomposites Prepared via Melt Mixing

Acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends containing various amounts of organomontmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The effect of OMMT on the microstructure and properties of the ternary nanocomposites is investigated by wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical properties testing. The results showed the OMMT platelets were preferentially located and exfoliated in the PA6 phase, but some were located at the interface of the ABS and PA6 phase. The effect of the addition of the OMMT on the morphology and mechanical properties was also evaluated. SEM revealed that the dimensions of the dispersed PA6 droplets were greatly reduced when the concentration of the OMMT was less than 4 phr. The domain size was less than the neat ABS/PA6 blends with the increasing of the OMMT content. It was suggested that the OMMT can compatibilize the ABS/PA6 blend. In addition, the flexural strength and modulus increased with increasing OMMT content, but the tensile strength became maximal at 3 phr OMMT. The OMMT had a negligible effect on the impact strength of the ABS/PA6 blend nanocomposite.     

Structure and Properties of a cis-1,4-Polybutadiene/Organic Montmorillonite Nanocomposite Prepared via In Situ Polymerization

Cis-1,4-polybutadiene (cis-1,4-PB) is one of the most important synthetic rubbers, having superior performances such as wear resistance, cold resistance and high elasticity. However, its mechanical properties, including low tensile strength, tear resistance and thermal stability, limit its application in comparison to natural rubber and butadiene-styrene rubber that have excellent overall performances. Thus, the reinforcing of cis-1,4-PB is a necessity. The dispersion of clay in rubbers on the nanoscale can improve the mechanical, gas permeability and thermal properties of the resulting composites. In this paper, organic montmorillonite (OMMT) clay was dispersed into the cis-1,4-PB matrix via an in-situ polymerization method and the chemical structure, phase morphology, mechanical properties and thermal stability of the composite were investigated. The properties of the composite were analyzed by such techniques as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermal gravimetric analysis (TGA). In the in-situ polymerization, a Ni-based catalyst system with the presence of OMMT showed high efficiency and 1,4-selectivity for the polymerization of butadiene. The OMMT could be dispersed in the polymeric matrix on the nanoscale during the polymerization. The interfusion of OMMT had little influence on the thermal stability and the chemical micro-structure of the cis-1,4-PB when the content of cis-1,4 units was more than 95%. The loss tangent of the composite was higher than that of cis-1,4-PB from ?110 to ?55°C, the temperature range examined, and the mechanical properties of the cis-1,4-PB/OMMT nanocomposite (NC) were improved upon the addition of OMMT.     

Tribological Properties of Hydroxyl-Terminated Liquid Nitrile Rubber-Modified Polyurethane/Epoxy Interpenetrating Polymer Network Composites

A series of castor oil-based polyurethane (PU)/epoxy resin (EP) graft interpenetrating polymer network (IPN) composites modified by two kinds of hydroxy-terminated liquid nitrile rubber (HTLN) was prepared. A systematic investigation of the tribological properties of the two kinds of HTLN-modified PU/EP IPN composites was carried out through a pin-on-disk arrangement under dry sliding conditions. Experimental results revealed that the incorporation of HTLN can improve the friction and wear properties of PU/EP IPN significantly. Both the friction coefficient and wear loss decreased with increasing content of HTLN. The worn surfaces of the samples were analyzed using scanning electron microscope and a three-dimensional (3D) noncontact surface-mapping profiler; the results showed that the worn surfaces of the PU/EP IPN composites became smooth when the HTLN was added. The mechanisms for the improvement of tribological properties are discussed.     

Tribological Properties of Thermosetting Polyimide/TiO2 Nanocomposites Under Dry Sliding and Water-Lubricated Conditions

Thermosetting polyimide(PI)-based nanocomposites containing various contents of nano-TiO₂ were fabricated via an in situ polymerization of monomer reactants (PMR) process. Under dry sliding and water-lubricated conditions the friction and wear behaviors of the PMR PI and its nanocomposites were evaluated and compared. The addition of nano-TiO₂ in PI contributed to improving the friction and wear behavior considerably under dry sliding. The highest change ratio of wear rate was 61% with the optimum nano-TiO₂ content of 3%, while the highest change of friction coefficient was 60% with the optimum nano-TiO₂ content of 9%. Under water-lubricated condition, contrarily, the addition of nano-TiO₂ in PI does harm to the tribological properties. Namely, the friction coefficient of the nanocomposites increased with increasing the nano-TiO₂ content. These results may be caused by the following facts: the hardness of the PI matrix would be increased by adding the nano-TiO₂ reducing the ability of elastic deformation of the nanocomposites; accordingly, the poor elastic deformation hindered the formation of a water-lubrication film on the surface. An investigation on the wear tracks indicated that the wear mechanism of PI/TiO₂ nanocomposites under dry sliding condition proceeded from fatigue wear to a combination of fatigue wear and abrasive wear with increasing the mass fraction of nano-TiO₂.     

Preparation,Characterization, and Properties of Polyamide 66/Maleic Anhydride -grafted-polypropylene/Clay Ternary Nanocomposites

Polyamide (PA) 66/PP-g-MA/Organic-modified MMT (OMMT) ternary composites were prepared by direct melt compounding. The FESEM results showed that the PP-g-MA phase dispersed homogeneously in the PA matrix due to the interfacial chemical reactions between the two phases. The mechanical properties of the composites were evaluated. The tensile and bending properties decreased and the notched impact strength increased with the increase of PP-g-MA. The tribological behaviors of the ternary composites were studied by means of a ball-on-disk apparatus. The ternary composites exhibited better tribological properties compared with the PA/OMMT system. This was probably due to the fact that the PP has good flexibility and a transferring film could be formed easily on the counterpart. Combining the results of the mechanical and tribological properties, the optimal mass fraction of PP-g-MA was 10 wt. %.     

Properties of Poly(Lactic Acid)/ Organo-Montmorillonite Nanocomposites Prepared by Solution Intercalation

Poly(lactic acid)/organo-montmorillonite (PLA/OMMT) nanocomposite films were prepared through solution intercalation using dichloromethane as solvent. X-ray diffraction indicated that organo-montmorillonite (OMMT) was well intercalated and the interlayer spacing d increased by 0.94–1.47 nm. Transmission Electron Microscopy showed that a majority of OMMT was fully exfoliated and uniformly dispersed in the PLA matrix at low filler loading, whereas more intercalated tactoids and aggregates of OMMT existed at high loading. The crystallinity of PLA was hardly changed with the addition of OMMT. Additionally, CO₂ permeability and water vapor transmission rate of the composite films were reduced with increasing content of OMMT. At 5 wt% OMMT loading, CO₂ permeability and water vapor transmission rate were reduced by 75.8% and 23.9%, respectively. The tensile strength (TS) and Young's modulus of the PLA/OMMT nanocomposites were first enhanced, and then decreased with increasing content of OMMT. Compared with pure PLA, a 83.8% increase in the Young's modulus and a 76.0% improvement in TS were obtained with the addition of 3 wt% OMMT.     

Dynamically Vulcanized Nitrile Butadiene Rubber/Acrylonitrile-Butadiene-Styrene Terpolymer Blends Compatibilized by Styrene-Butadiene-Styrene Block Copolymer

Thermoplastic vulcanizates (TPVs) based on nitrile butadiene rubber (NBR)/ acrylonitrile-butadiene-styrene (ABS) blends were prepared by dynamic vulcanization, and then compatibilized by styrene-butadiene-styrene block copolymer (SBS). The effects of SBS compatibilizer on mechanical properties, Mullins effect, and morphological properties of the TPVs were investigated systematically. Experimental results indicated that SBS had an excellent compatibilization effect on the dynamically vulcanized NBR/ABS TPVs. The tensile strength increased from 9.4 to 15.8 MPa and the elongation at break went through a maximum value when the dosage of SBS was only 1 phr. Mullins effect results showed that the compatibilized NBR/ABS TPV had relatively lower residual deformation and internal friction loss than the NBR/ABS TPV, indicating the improvement of elasticity. Morphology studies showed that the vulcanized NBR particles were dispersed evenly in the TPVs and the dimensions of NBR particles were decreased remarkably with the incorporation of SBS compatibilizer.     

Structure and Mechanical Properties of Melt Intercalated Po1lypropylene–Organomontmorillonite Nanocomposites

The preparation and properties of polymer nanocomposites, obtained by melt-compounding of polypropylene (PP) and organomontmorillonite (OMMT) modified by different alkyl ammonium salts, are described. A copolymer of maleic anhydride and PP was used as a compatibilizing additive. Nanocomposites with OMMT content of 1, 5 and 10 wt% were prepared and tested. The influence of OMMT content on the tensile stress–strain curves, elastic modulus, yield and tensile strength, and ultimate elongation of the nanocomposites is determined. The results of measuring the microhardness and impact strength of polymer nanocomposites are presented. Long-term creep tests were performed to predict the long-term deformation behavior of nanocomposites. The crystallinity of nanocomposites was analyzed by means of differential scanning calorimetry and optical microscopy, while the structural features were studied by X-ray diffraction and scanning electron microscopy methods.     

Morphology and Physical Properties of ABS/NBR: The Effect of Melt Viscosity of SAN and the Content of NBR

In several acrylonitrile-butadiene-styrene (ABS) copolymers, some amounts of polybutadiene (PB) laTeX grafted with styrene-acrylonitrile (SAN) copolymer were replaced by acrylonitrile-butadiene rubber (NBR) copolymer, and the variations of morphology, mechanical properties, and rheological properties were examined. The impact strength of ABS, with a bimodal distribution of rubber size, was improved by the presence of the NBR, which distributes coarsely in the SAN matrix. Yield behavior in the rheological response due to the presence of rubber particles in the SAN matrix was enhanced by the coarser NBR particles, especially at high temperature.     

Preparation and Characterization of Silicon-containing Polyarylacetylene/montmorilloite Nanocomposites

Dimethylphenylpropargyl ammonium bromide (DMPPAB) was synthesized and used to modify pristine montmorillonite (MMT) by a cation exchange process. The organically modified montmorillonite (OMMT) was verified and used to mix with a silicon-containing polyarylacetylene (PSA) as well as MMT. The PSA/MMT and PSA/OMMT nanocomposites were prepared by solution under sonication and melting intercalation processes, respectively, and then cured by a step heating process. The thermal and flexural properties of the cured PSA and nanocomposites were studied by thermogravimetric and dynamic mechanical analysis. The results showed that the intercalation of DMPPAB into the MMT galleries made the d-spacing enlarge. During PSA curing, the cure heat of PSA caused the MMT and OMMT to delaminate and exfoliate in the PSA matrix. The glass transition temperature of the cured PSA and nanocomposites were higher than 500?°C. The inner acetylenic groups in the PSA resin could further crosslink above 300?°C. The temperature at 5% mass loss of the cured PSA decreased by 4.6% with 3% mass fraction of OMMT loading, and the char yield of the cured PSA changed only slightly. The flexural strength of the cured PSA was augmented with addition of MMT or OMMT, but the flexural modulus of the cured PSA decreased slightly. The flexural strength of the cured nanocomposite increased from 20.1?MPa to 30.1?MPa when 3% mass fraction of OMMT was added into the PSA matrix.     

Damping Properties of Blends Based on EVM

The mechanical and damping properties of blends of ethylene-vinyl acetate rubber (VA content >40% wt) (EVM)/ethylene-propylene-diene copolymer (EPDM) and EVM/nitrile butadiene rubber (NBR), both with 1.4 phr BIPB (bis (tert-butyl peroxy isopropyl) benzene) as curing agent, were investigated by dynamic mechanical analysis (DMA). The effect of added polyvinyl chloride (PVC), amido donor N-cyclohexyl-2-benzothiazole sulfonamide (CZ), and dicumyl peroxide (DCP) as a substitute curing agent, on the damping and mechanical properties of both rubber blends were studied. The results showed that in EVM/EPDM/PVC blends, EPDM was immiscible with EVM and could not expand the damping range of EVM at low temperature. PVC was miscible with EVM and dramatically improved the damping property of EVM at high temperature while keeping good mechanical performance. In EVM/NBR/PVC blends, PVC was partially miscible with EVM/NBR blends and remarkably widened the effective damping temperature range (EDTR) from 41.1°C for EVM/NBR to 62.4°C. Curing agents BIPB and DCP had a similar influence on EVM/EPDM blends. DCP, however, dramatically raised the height of tan δ peak of EVM/NBR = 80/20 and expanded its EDTR to 64.9°C. CZ had no obvious influence on the EVM/EPDM blends cured with BIPB. However, a small content of CZ enlarged the tan δ peak of EVM/NBR = 80/20 in both height and width, but at the cost of a deterioration of mechanical performance.     

A Study on the Mechanical and Tribological Properties of Carbon Fabric/PTFE Composites

Carbon fabric reinforced polytetrafluoroethylene (PTFE) composites with different PTFE content, viz. 30, 40, 50, 60, and 70 vol%, were fabricated by a dispersion impregnation technique followed by a hot-press process. The composites were evaluated for their mechanical and tribological properties. The tribological tests were conducted on a friction and wear tester with a ring-on-block arrangement. The mechanical properties were also tested and their relationship with tribological properties was analyzed. The worn surface and wear debris were analyzed by a scanning electron microscope (SEM) to study the wear mechanism. It was found that the resin content had a great influence on both the mechanical properties and the tribological properties, and the tribological properties were correlated with the mechanical properties. The composite with 50 vol% PTFE showed promising tribological behaviors under the selected test conditions.     

Damping Properties of Ethylene-Vinyl Acetate Rubber/Nitrile Butadiene Rubber Blends

The damping and mechanical properties of ethylene-vinyl acetate rubber (EVM)/nitrile butadiene rubber (NBR) blends, with BIPB (bis (tert-butyl peroxy isopropyl) benzene) as curing agent, were investigated by DMA. It was proved by mechanical performance, DMA and crosslink density data that a chemical crosslinking reaction occurred between EVM and NBR. A new tan δ peak appeared between 40°C and 60°C in EVM/NBR = 80/20, which we suggest was due to a new molecular chain generated between EVM and NBR. Thus, the effective damping temperature range (EDTR) of EVM/NBR = 80/20 was widened from 31.6°C of EVM and 31.7°C of NBR to 40.7°C. The addition of sulfur, as a curing agent for NBR, greatly raised the height of the damping peak of EVM/NBR blend, but only slightly widened the EDTR at a cost of deterioration of mechanical performance. Zinc diacrylate (Zn (Ac)₂), as a possible graft addition to the blends, enlarged the damping peak of EVM/NBR, especially widening the EDTR of EVM/NBR = 80/20 to 50.9°C, but with a decline of mechanical properties. PVC was partially miscible with EVM/NBR blends and dramatically widened the EVM/NBR = 80/20 EDTR to 62.4°C.     

Polyvinylidene Fluoride/Acrylonitrile Butadiene Rubber Blends Prepared Via Dynamic Vulcanization

Dynamically vulcanized blends based on polyvinylidene fluoride (PVDF)/acrylonitrile butadiene rubber (NBR) were prepared and characterized. The mixing torque and dynamic rheology analyses showed that the NBR phase increased the viscosity of the blends. Scanning electron microscopy (SEM) results showed that the NBR phase was in the form of spherical particles dispersed in the PVDF phase during dynamic vulcanization. Comparing PVDF-rich and NBR-rich blends, the size of the rubber particles in the NBR-rich blends were larger than those in PVDF-rich blends. Differential scanning calorimetry (DSC) results showed that the addition of the NBR phase reduced the PVDF crystallinity and T_m. Thermal gravimetric analysis (TGA) results showed that the dynamically vulcanized PVDF/NBR blends had a higher residual char mass than the neat PVDF and NBR. For PVDF-rich blends, the PVDF can be highly toughened by NBR; the Izod impact strength of the PVDF/NBR (70/30) blend was 77.5 kJ/m², which was about six times higher than that of pure PVDF. For rubber-rich blends, the PVDF component was beneficial to the mechanical properties of the blends, which can be used as thermoplastic elastomers.     

聚丙烯/有机改性蒙脱土纳米复合材料的光氧化降解研究

研究了聚丙烯/有机改性蒙脱土(OMMT)纳米复合材料在365 nm紫外光辐照下的光氧化降解过程中的结构变化。主要利用红外光谱方法进行表征。在辐照初期(紫外光辐照时间小于11 h),复合体系的光氧化降解速率大于纯聚丙烯体系;随着辐照时间的延长(大于11 h),复合体系的光氧化降解速率小于纯聚丙烯体系。主要原因是蒙脱土既有光屏蔽作用,又有加速光氧化降解的作用,这两种作用共存,但在辐照初期,催化光降解作用占主导地位,随着辐照时间延长,光屏蔽作用占主导。蒙脱土的含量对聚丙烯的光氧化降解速率也存在影响。另外,蒙脱土的加入对聚丙烯光氧化降解产物也产生影响,羧酸类及酸酐类产物增多,酯类产物减少。     

Study on Emulsion Polymerization of PMMA/OMMT Nano‐Composites by Redox Initiation

A study on the polymerization and characterization of poly (methyl methacrylate)/organo‐montmorillonite (PMMA/OMMT) nano‐composites is reported. An effective method through emulsion polymerization was carried out for the preparation of nanocomposites using a redox initiation system; ammonium persulfate was used as the oxidizing agent and sodium sulfite as the reducing agent. The structure and morphology of the nanocomposites were studied by X‐ray diffraction and transmission electron microscopy and the exfoliated morphology was confirmed. The thermal properties were analyzed by thermogravimetric analysis and differential scanning calorimetry. It was found that the thermal properties were enhanced with the addition of organo‐montmorillonite.     

Effect of Compression Pressure on the Ethylene Propylene Diene Terpolymer (EPDM)/Acrylonitrile Butadiene Copolymer (NBR) Rubber Blends Filled with Different Types of Carbon Black

Blends of ethylene-propylene diene terpolymer/acrylonitrile butadiene copolymer (EPDM/NBR) loaded with different types [(N326-HAF) and (N774-SRF)] and ratios of carbon black (CB) fillers were prepared. The mechanical properties of the EPDM/NBR rubber blends unloaded and loaded with different ratios of CB were investigated. Among the blends, the one with 75% EPDM and 25% NBR, both loaded and unloaded with CB, were found to exhibit the highest tensile strength and elongation at break. The observed changes in the mechanical properties of the blends were correlated to the morphology as observed by scanning electron microscopy. The changes of the electrical resistivity of the rubber blend composites during compression were investigated. The experimental results were explained from the position that an external pressure induces either an increase or decrease of the resistivity of the blend composites according to whether annihilation or creation of effective conductive paths occurs, respectively.     

Properties of acrylonitrile butadiene rubber (NBR)/poly(lactic acid) (PLA) blends and their foams

Abstract

Thermoplastic elastomers and their foams were prepared by blending elastomeric acrylonitrile butadiene rubber (NBR) and rigid poly(lactic acid) (PLA) with various PLA compositions ranging between 0 and 40%. The thermal and mechanical properties and the morphologies of the blends with various PLA contents were investigated through universal testing machine, differential scanning calorimetry, thermogravimetric analysis, and scanning electron microscope analysis. The rheological properties during gel formation were in situ monitored through the evolution of torque with curing time. Furthermore, the microcellular structures and physical properties of the NBR/PLA foams prepared using organic blowing agents were studied. The NBR/PLA blends showed a two-phase morphology made of a continuous NBR matrix and micron or submicron nodules and the tensile strength and modulus; also, hardness of the NBR/PLA blends increased with the increase of the added PLA content. While the foamed samples exhibited a similar cell structure and foaming ratio to that of the pure NBR, the cell formation was considerably reduced as the added PLA content exceeded 30%. We conclude that the mechanical properties of NBR thermoplastic elastomer as well as its foams can be controlled by a judicious introduction of rigid and biodegradable PLA.