Isothermal Melt Crystallization Kinetics for Poly(Trimethylene Terephthalate)/Poly(Butylene Terephthalate) Blends

The kinetics of isothermal melt crystallization of poly(trimethylene terephthalate) (PTT)/poly(butylene terephthalate) (PBT) blends were investigated using differential scanning calorimetry (DSC) over the crystallization temperature range of 184–192°C. Analysis of the data was carried out based on the Avrami equation. The values of the exponent found for all samples were between 2.0 and 3.0. The results indicated that the crystallization process tends to be two‐dimensional growth, which was consistent with the result of polarizing light microscopy (PLM). The activation energies were also determined by the Arrhenius equation for isothermal crystallization. The values of ΔE of PTT/PBT blends were greater than those for PTT and PBT. Lastly, using values of transport parameters common to many polymers (U*=6280 J/mol, T _∞=T _g – 30), together with experimentally determined values of T _m ⁰ and T _g, the nucleation parameter, K _g, for PTT, PBT, and PTT/PBT blends was estimated based on the Lauritzen–Hoffman theory.     

Effect of Organoclay Platelets on Crystallization of PTT/EPDM-g-MA Blends: Nonisothermal Melt Crystallization Kinetics

PTT/EPDM-g-MA (80/20 w/w) nanocomposites were prepared by melt mixing of poly(trimethylene terephthalate) (PTT), ethylene-propylene-diene copolymer grafted with maleic anhydride (EPDM-g-MA), and organoclay. The blend nanocomposites show typical sea-island morphologies. The nonisothermal crystallization kinetics of pure PTT and 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay were extensively studied by differential scanning calorimetry (DSC). The Avrami, Ozawa, and Mo methods were used to describe the nonisothermal crystallization process of pure PTT and 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay. Avrami analysis results show that the crystallization rates of 80/20 (w/w) PTT/EPDM-g-MA blends with the clay were faster than those of pure PTT or PTT/EPDM-g-MA blends without clay, which indicates that the clay particles promote crystallization effectively, in agreement with the Mo analysis results. Ozawa analysis can describe the nonisothermal crystallization of pure PTT very well but was rather inapplicable to the 80/20 (w/w) PTT/EPDM-g-MA blends with various amounts of the clay.     

Isothermal Crystallization and Melting Behavior of Composites Composed of Poly(L-lactic Acid) and Poly(glycolic Acid) Fibers

Several composites of poly (L-lactic acid) (PLLA) with poly (glycolic acid) (PGA) fibers were prepared. The isothermal crystallization kinetics and melting behavior of PLLA and all of the composites were characterized by using differential scanning calorimetry. The experimental data were processed by using the Avrami equation. The relative parameters, such as the Avrami exponent and half-time crystallization, revealed that PGA fibers had positive effects on the crystallization of PLLA, but these effects had only a minimal dependence on the PGA fiber content. Moreover, at low isothermal crystallization temperatures (85°C～110°C), recrystallization during the heating scan was observed, which could lower the melting point of the samples to a certain extent.     

Effects of Montmorillonite on the Nonisothermal Crystallization Behavior of the Poly(trimethylene terephthalate)/Polypropylene/Montmorillonite Nanocomposites

Organic montmorillonite (MMT) reinforced poly(trimethylene terephthalate) (PTT)/ polypropylene (PP) nanocomposites were prepared by melt blending. The effects of MMT on the nonisothermal crystallization of the matrix polymers were investigated using differential scanning colorimetry (DSC) and analyzed by the Avrami equation. The DSC results indicated that the effects of MMT on the crystallization processes of the two polymers exhibited great disparity. The PTT's crystallization was accelerated significantly by MMT no matter whether PTT was the continuous phase or not, but the thermal nucleation mode and three-dimensional growth mechanism remained unchanged. However, in the presence of MMT, the PP's crystallization was slightly retarded with PP as the dispersed phase, and was influenced little with PTT as the dispersed phase. When the MMT content was increased from 2_wt% to 7_wt%, the crystallization of the PTT phase was slightly accelerated, whereas the crystallization of the PP phase was severely retarded, especially at lower temperatures. Moreover, the nucleation mechanism for the PP's crystallization changed from a thermal mode to an athermal one. In the polypropylene-graft-maleic anhydride (PP-g-MAH) compatibilized PTT/PP blends, with the addition of 2_wt% MMT during melt blending, the T _c (PTT) shifted 7.8°C to lower temperature and had a broadened exotherm, whereas the T _c (PP) shifted 17.1°C to higher temperature, with a narrowed exotherm. TEM analysis confirmed that part of the PP-g-MAH was combined with MMT during blending.     

Isothermal Crystallization and Miscibility of Isotactic Polypropylene/Poly(cis-butadiene) Rubber Blends

Isotactic polypropylene/poly(cis-butadiene) rubber (iPP/PcBR) blends were prepared by melt mixing. Isothermal crystallization and miscibility for neat iPP and blends of iPP/PcBR were investigated by differential scanning calorimetry. The presence of PcBR remarkably affected isothermal crystalline behaviors of iPP. An addition of PcBR caused shorter crystallization time and a faster overall crystallization rate, meaning a heterogeneous nucleation effect of PcBR upon crystallization of iPP. For the same sample, the crystallization peak was broader and the supercooling decreased as the crystallization temperature increased. The Avrami equation was suitable to describe the primary isothermal crystallization process of iPP and blends. The addition of PcBR led to an increase of values of the Avrami exponent n, which we suggest was because the blends had a stronger trend of instantaneous three-dimensional growth than neat iPP. The equilibrium melting point depression of the blends was observed, indicating that the blends were partly miscible in the melt.     

Nonisothermal Crystallization of Recycled Poly(Ethylene Terephthalate)/Poly(Ethylene Octene) Blends

Recycled poly(ethylene terephthalate) (r-PET) was blended with poly(ethylene octene) (POE) and glycidyl methacrylate grafted poly(ethylene octene) (mPOE). The nonisothermal crystallization behavior of r-PET, r-PET/POE, and r-PET/mPOE blends was investigated using differential scanning calorimetry (DSC). The crystallization peak temperatures (T _p ) of the r-PET/POE and r-PET/mPOE blends were higher than that of r-PET at various cooling rates. Furthermore, the half-time for crystallization (t _1/2 ) decreased in the r-PET/POE and r-PET/mPOE blends, implying the nucleating role of POE and mPOE. The mPOE had lower nucleation activity than POE because the in situ formed copolymer PET-g-POE in the PET/mPOE blend restricted the movement of PET chains. Non-isothermal crystallization kinetics analysis was carried out based on the modified Avrami equation, the Ozawa equation, and the Mo method. It was found that the Mo method provided a better fit for the experimental data for all samples. The effective energy barriers for nonisothermal crystallization of r-PET and its blends were determined by the Kissinger method.     

Crystallization Behavior of Poly(Trimethylene Terephthalate)/Polycarbonate Blends

The crystallization behavior of poly(trimethylene terephthalate (PTT) in compatibilized and uncompatibilized PTT/polycarbonate (PC) blends are investigated in the research reported in this paper. The differential scanning calorimetry (DSC) results showed that the crystallization behaviors of PTT/PC blends were very sensitive to PC content. The onset (T_ci) and the peak (T_c) crystallization temperatures shifted to lower temperatures whereas the area of the exotherm decreased quickly as the PC content was increased. The Avrami exponent, n, decreased from 4.32 to 3.61 as the PC content was increased from 0 to 20 wt %, and the growth rate constant, Z _c , decreased gradually as well. This suggests that the nucleation mechanism exhibits the tendency of changing gradually from a thermal nucleation to an athermal mode although the growth mechanism still remains three‐dimensional. When epoxy (2.7 phr) was added as a compatibilizer during melt blending, the T_ci and T_c shifted slightly to higher temperature (≤2°C), and the crystallization enthalpy, however, exhibited an increased crystallinity with the exception of the 90/10/2.7 phr PTT/PC/Epoxy. This suggests that the epoxy make a positive contribution to the PTT crystallization. Moreover, the influences of epoxy on the crystallization behaviors of PTT/PC blends are related to the epoxy content. By contrast, the compatibilizer of ethylene‐propylene‐diene copolymer graft glycidyl methacrylate (EPDM‐g‐GMA, ≤6.3 phr) had little effect on the crystallization behavior of PTT/PC blends. For PTT/PC/Epoxy (2.7 phr) blends, the Avrami exponent, n, decreased to near 3, while the growth rate constant, Z _c , increased slightly as PC content was increased from 0 to 20 wt %. It is suggested that epoxy accelerated the process of the nucleation mechanism changing from thermal nucleation to an athermal mode. The EPDM‐g‐GMA had little effect on the nucleation mode and spherical growth mechanism. The PTT spherulite morphologies in PTT/PC blends were very sensitive to blend composition. Completely different morphologies were observed in pure PTT, PTT/PC, PTT/PC/Epoxy, and PTT/PC/EPDM‐g‐GMA blends.     

Crystallization of Lightly Sulfonated Poly(ethylene terephthalate) Ionomer. I. Isothermal Crystallization from the Melt

Thermal properties and overall rates of isothermal crystallization from the melt of a commercial ionic copolyester (K‐X/SPET) based on poly(ethylene terephthalate) (PET) were analyzed in detail over a composition range from pure PET to a copolymer containing 10.1 mol% of potassium‐neutralized sulfonated PET. For measurements, differential scanning calorimetry (DSC) was used. Copolyesters with the ionic group content of 4.4 mol% or more were unable to crystallize. The isothermal melt crystallization of the copolyesters was analyzed using both the Avrami and the modified Lauritzen‐Hoffman equations. It was found that both the overall rate constant, as well as the Avrami parameter for the primary crystallization stage, varied with the sulfonated unit percentage—but surface free energy and work of folding were practically independent of them. The observed changes in the thermal properties and the kinetic parameters of crystallization were attributed to the comonomer effects and the intermolecular aggregation of the ionic groups.     

Confined Crystallization in Polymer Blends: DSC Studies of the Behavior and Kinetics of Isothermal Crystallization of Polypropylene in Poly(cis-butadiene) Rubber Blends

Thermal properties of polypropylene with poly(cis-butadiene) rubber (iPP/PcBR) blends have been measured by differential scanning calorimetry (DSC), and the melting point T_m, crystallization temperature T_c, enthalpy Δ H (melting enthalpies and crystalline enthalpies), and equilibrium melting point T⁰ _m have been measured and calculated. The variation of T_m, T_c, Δ H and T⁰ _m with composition in the blends was discussed, showing that an interaction between phases is present in iPP/PcBR blends. The degree of supercooling characterizing the interaction between two phases in the blends and the crystallizability of the blends which bears a relationship to the composition of the blends was discussed. The kinetics of isothermal crystallization of the crystalline phase in iPP/PcBR blends was studied in terms of the Avrami equation, and the Avrami exponent n and velocity constant K were obtained. The Avrami exponent n is between 3 and 2, meaning that iPP has a thermal nucleation with two dimensional growths. The variation of the Avrami exponent n, velocity constant K, and crystallization rate G bear a relation to the composition of the blends, n increases with increasing content ofPcBR. K also increased with increasing content of PcBR. All of the K for the blends are greater than for pure iPP. The crystallization rate G (t_1/2) depends on the compositions in the blends; all G of the blends are greater than for iPP.     

Isothermal Crystallization Kinetics and Melting Behavior of Poly(ethylene terephthalate)/Attapulgite Nanocomposites Studied by Step-scan DSC

The crystallization kinetics of poly(ethylene terephthalate)/attapulgite (AT) nanocomposites and their melting behaviors after isothermal crystallization from the melt were investigated by DSC and analyzed using the Avrami method. The isothermal crystallization kinetics showed that the addition of AT increased both the crystallization rate and the isothermal Avrami exponent of PET. Step-scan differential scanning calorimetry was used to study the influence of AT on the crystallization and subsequent melting behavior in conjunction with conventional DSC. The results revealed that PET and PET/AT nanocomposites experience multiple melting and secondary crystallization processes during heating. The melting behaviors of PET and PET/AT nanocomposites varied in accordance with the crystallization temperature and shifted to higher temperature with the increase of AT content and isothermal crystallization temperature. The main effect of AT nanoparticles on the crystallization of PET was to improve the perfection of PET crystals and weaken its recrystallization behavior.     

Microstructures and Mechanical Properties of Poly(Trimethylene Terephthalate)/Maleic Anhydride Grafted Poly(Ethylene-octene)/Polypropylene Blends

A range of blends based on 70 wt% of poly(trimethylene terephthalate) PTT with 30 wt% dispersed phase were produced via melt blending. The dispersed phase composition was varied from pure maleic anhydride grafted poly(ethylene-octene) (POE-g-MA) over a range of POE-g-MA:polypropylene (PP) ratios. The micromorphology and mechanical properties of the ternary blends were investigated. The results indicated that the domains of the POE-g-MA are dispersed in the PTT matrix, and at the same time the POE-g-MA encapsulate the PP domains. The interfacial reaction between the hydroxyl-end group of PTT and maleic anhydride (MA) during melt blending changes the formation from “isolated formation” to “capsule formation,” where the PP domains are encapsulated by POE-g-MA. Compared to the PTT/POE-g-MA blends, mechanical properties of ternary blends, such as tensile strength and Young's modulus, were improved significantly.     

Reactive Compatibilization of Poly(trimethylene terephthalate)/Polypropylene Blends by Polypropylene‐graft‐Maleic Anhydride. Part 2. Crystallization Behavior

The crystallization behavior of uncompatibilized and reactive compatibilized poly(trimethylene terephthalate)/polypropylene (PTT/PP) blends was investigated. In both blends, PTT and PP crystallization rates were accelerated by the presence of each other, especially at low concentrations. When PP content in the uncompatibilized blends was increased to 50–60 wt%, PTT showed fractionated crystallization; a small PTT crystallization exotherm appeared at ～135°C besides the normal ～175°C exotherm. Above 70 wt% PP, PTT crystallization exotherms disappeared. In contrast, PP in the blends showed crystallization exotherms at 113–121°C for all compositions. When a maleic anhydride‐grafted PP (PP‐g‐MAH) was added as a reactive compatibilizer, the crystallization temperatures (T _c ) of PTT and PP shifted significantly to lower temperatures. The shift of PTT's T _c was larger than that of the PP, suggesting that addition of the PP‐g‐MAH had a larger effect on PTT's crystallization than on PP due to reaction between maleic anhydride and PTT.

The nonisothermal crystallization kinetics was analyzed by a modified Avrami equation. The results confirmed that PTT's and PP's crystallization was accelerated by the presence of each other and the effect varied with blend compositions. When the PP content increased from 0 to 60 wt%, PTT's Avrami exponent n decreased from 4.35 to 3.01; nucleation changed from a thermal to an athermal mode with three‐dimensional growths. In contrast, when the PTT content increased from 0 to 90 wt% in the blends, changes in PP's n values indicated that nucleation changed from a thermal (0–50 wt% PTT) to athermal (60–70 wt% PTT) mode, and then back to a thermal (80–90 wt% PTT) mode. When PP‐g‐MAH was added as a compatibilizer, the crystallization process shifted considerably to lower temperatures and it took a longer crystallization time to reach a given crystallinity compared to the uncompatibilized blends.     

Isothermal Crystallization Kinetics and Melting Behavior of a Luminescent Conjugated Polymer,Poly(9,9-Dihexylfluorene-Alt-2,5-Didodecyloxybenzene)

A study of the isothermal crystallization behaviors of poly(9,9-dihexylfluorene-alt-2,5-didodecyloxybenzene) (PF6OC12) was carried out using differential scanning calorimetry (DSC). The crystallization kinetics under isothermal conditions could be described by the Avrami equation. The Avrami exponent n ranges from 3.43 to 3.71 for PF6OC12 at crystallization temperatures between 100.0°C and 90.0°C, indicating a three-dimensional spherical crystal growth with homogeneous nucleation in the primary crystallization stage for the isothermal melt crystallization process. In the DSC scan, after the isothermal crystallization, multiple melting behavior was found. The multiple endotherms could be attributed to melting of recrystallized materials produced originally during different crystallization processes. According to the Arrhenius equation, the activation energy was determined to be 211.29 kJmol^?1 for the isothermal melt crystallization of PF6OC12.     

Miscibility and Isothermal Crystallization Behavior of Poly (Butylene Succinate-co-Adipate) (PBSA)/Poly (Trimethylene Carbonate) (PTMC) Blends

Poly(butylene succinate-co-adipate) (PBSA)/poly (trimethylene carbonate) (PTMC) blend samples with different weight ratios were prepared by solution blending. The morphologies after isothermal crystallization and in the melt were observed by optical microscopy (OM). Differential scanning calorimetry (DSC) was used to characterize the isothermal crystallization kinetics and melting behaviors. According to the OM image before and after melting, it was found that the blends formed heterogenous morphologies. When the PTMC content was low (20%), PBSA formed the continuous phase, while when the PTMC contents was high (40%), PBSA formed the dispersed phase. The glass transition temperatures (T_g) of the blends were determined by DSC and the differences of the T_g values were smaller than the difference between those of pure PBSA and PTMC. In addition, the equilibrium melting points were depressed in the blends. According to these results, the PBSA/PTMC blends were determined as being partially miscible blends. The crystallization kinetics was investigated according to the Avrami equation. It was found that the incorporation of PTMC did not change the crystallization mechanism of PBSA. However, the crystallization rate decreased with the increase of PTMC contents. The change of crystallization kinetics is related with the existences of amorphous PTMC, the partial miscibility between PLLA and PTMC, and the changes of phase structures.     

Influence of Polycarbonate on the Crystallization Behavior of Poly(Trimethylene Terephthalate)/Polycarbonate Blends

To determine the factors influencing the retardation of the crystallization of poly(trimethylene terephthalate) (PTT) when PTT is blended with polycarbonate (PC), different PTT/PC blends were prepared via the melt mixing method. The relationships between the crystallization behavior and blend composition, as well as the phase morphology, were investigated. The results showed that the predominant reason for the retardation in crystallization is due to the PC content and phase morphology. The PC influences the crystallization of PTT via two methods. First, it retards PTT crystallization. Secondly, the PC exhibits a nucleation effect on the PTT crystallization which is, however, much weaker compared to the negative effect PC exerts with regards to PTT crystallization. When the processing temperature and shear rate remains unchanged, the two effects of PC determine the crystallization behavior of the blend. The phase morphology, which is strongly dependent on the mixing temperature and the shear rate, and which is also related to mixing time, had an appreciable impact on PTT crystallization. In the case of similar adhesion with the interface, a finer PC phase domain would show a slightly stronger nucleation effect on PTT crystallization.     

Study on the Non-isothermal Melt Crystallization Kinetics of PTT/PBT Blends

Macro-kinetic models, namely the modified Avrami, Ozawa, Mo, and Kissinger models, were applied to investigate the non-isothermal melt crystallization process of PTT/PBT blends by DSC measurements. It was found that the modified Avrami model can describe the non-isothermal melt crystallization processes of PTT/PBT blends fairly well. When the cooling rates range from 5 to 20°C/min, the Ozawa model could be used to satisfactorily describe the early stage of crystallization. However, the Ozawa model didn't fit the polymer blends in the late stage of crystallization, because it ignored the influence of secondary crystallization. Under the conditions of the non-isothermal melt crystallization, it was found that the cooling rates and the blend composition affect the crystallization for blends according to Kissinger crystallization kinetics parameters. The crystallization kinetics constant K_a increases with increasing cooling rate, indicating the crystallization rates of PTT, PBT, and PTT/PBT blends were improved. The crystallization kinetic activation energy parameters are good agreement with the results from isothermal crystallization processes of the polymer blends. The crystallization activation energy of PTT/PBT blends is higher than the activation energy of PTT and PBT.     

Crystalline Morphology and Nonisothermal Crystallization Behaviors of iPP/PcBR Blends

Isotactic polypropylene/poly(cis‐butadiene) rubber (iPP/PcBR) blends were prepared by melt mixing. The influence of PcBR content on crystalline morphology and nonisothermal crystallization behaviors of iPP was investigated by polarized optical microscopy (POM), small angle light scattering (SALS), and differential scanning calorimetry (DSC). The POM showed that an increase of PcBR ranging from 10 vol% to 40 vol% led to less perfection of spherulites, vaguer boundaries between spherulites, and smaller spherulite size, which was quantitatively validated by SALS. The presence of PcBR also remarkably affected the nonisothermal crystallization behaviors of iPP. An addition of PcBR caused higher crystallization peak temperature and a faster crystallization rate, meaning a heterogeneous nucleation effect of PcBR upon crystallization of iPP. For the same sample, the crystallization peak temperature moved to lower temperature and the crystallization rate increased as the cooling rate increased. The Ozawa and combined Avrami and Ozawa equations were used to describe the nonisothermal crystallization process of iPP and blends. The combined Avrami and Ozawa equation was more appropriate for the crystallization of the blends. Crystallization activation energy of iPP and blends was calculated by the Kissinger equation; the result showed that crystallization activation energy decreased as the content of PcBR increased from 30 vol% to 40 vol%.     

Isothermal Crystallization and Subsequent Melting Behavior of Poly(ethylene terephthalate)/Silica Nanocomposites

The crystallization process of poly(ethylene terephthalate)/silica nanocomposites were investigated by differential scanning calorimetry (DSC) and then analyzed using the Avrami method. The results indicated that the crystallization of pure poly(ethylene terephthalate) (PET) was fitted for thermal nucleation and three‐dimensional spherical growth throughout the whole process, whereas the crystallization of PET/silica nanocomposites exhibits two stages. The first stage corresponds to athermal nucleation and three‐dimensional spherical growth, and the second stage corresponds to recrystallization caused by the earlier spherulites impingement. The crystallization rate increases remarkably and the activation energies decrease considerably when silica nanoparticles are added. The subsequent melting behavior of the crystallized samples shows that the melting point (T _m) of nanocomposites is higher than that of pure PET, which might be caused by two factors: (1) The higher melting point might be due to some hindrance to the PET chains caused by the nanoparticles at the beginning of the melting process; (2) it might also be the case that more perfect crystals can be formed due to the higher crystallization temperatures and lower activation energies of PET/silica nanocomposites.     

Effect of gamma-ray irradiation on isothermal crystallization of biodegradable poly(ethylene succinate)

The effects of gamma-ray irradiation on the isothermal crystallization of biodegradable poly(ethylene succinate) (PESu) and the growth behavior of PESu spherulites have been studied by differential scanning calorimetry and polarized optical microscopy. The irradiation doses used in the study are 0, 200, 400, and 600 kGy. The kinetic parameters for the isothermal crystallization have been determined, using the Avrami relationship. The nucleation constants and activation energy for the growth of the PESu spherulites have been analyzed, using the Lauritzen-Hoffman growth theory. Triple melting points have been observed for all the irradiated PESu. The gamma irradiation has no observable effect on the Avrami exponent, and the composite rate constant increases first with the increase of the crystallization temperature, reaches maximum at the crystallization temperature of ~35 °C, and then decreases with the increase of the crystallization temperature for both the non-irradiated and irradiated PESu. There exists a transition of the growth of the PESu spherulites from regime II to regime III. Both the nucleation constants and activation energy increase with increasing the irradiation dose. The gamma irradiation increases the energy barrier for the migration of polymer chains.     

Surface Effect of Two Different Calcium Fluoride Fillers on the Non-Isothermal Crystallization Behavior of Poly(ethylene Terephthalate)

Two different types of calcium fluoride (CaF₂) particles were incorporated into a poly(ethylene terephthalate) (PET) matrix, fine particles (～350 nm), and nanoparticles (～70 nm). Both of them were synthesized by a chemical precipitation method using triethanolamine (TEA) as stabilizer. To obtain the nanoparticles, a greater amount of TEA was added during the synthesis in order to limit their growth. Therefore, unlike the fine particles, nanoparticles contained a greater amount of the stabilizer. Once CaF₂ particles were obtained, the composite materials were prepared by melt-blending PET and particles at different filler loadings. The influence of both kinds of particles on the non-isothermal crystallization behavior of PET was investigated by using differential scanning calorimetry and field emission scanning electron microscopy. The Jeziorny-modified Avrami equation was applied to describe the kinetics of the non-isothermal crystallization, and several parameters were analyzed (half-crystallization time, Avrami exponent, and rate constant). According to the results, it is clear that CaF₂ particles act as nucleating agents, accelerating the crystallization rate of PET. However, the effect on the crystallization rate was more noticeable with the addition of the fine particles where the surface plays an important role for epitaxial crystallization, while the addition of the nanoparticles with an organic surface coating resulted in a crystallization behavior similar to the observed for PET.