Morphology and Formation Mechanism of Poly(Vinylidene Fluoride) Membranes Prepared with Immerse Precipitation: Effect of Dissolving Temperature

Poly(vinylidene fluoride) (PVDF) membranes were prepared by the immersion precipitation method. The effects of polymer dissolving temperature for the dopes on the morphology, crystallization and performance of prepared membranes were examined. Polymer dissolving temperature was varied from 50 to 120°C. N,N-dimethylacetamide (DMAc) and de-ionized water were used as solvent and non-solvent, respectively. Based on the membrane morphology and the schematic phase diagram of the ternary system, the membrane formation mechanism was analyzed theoretically. The binodal liquid-liquid demixing took place first for the nucleation and growth of droplets in the polymer poor phase; then consequently the spinodal liquid-liquid demixing occurred in the polymer rich phase. The demixings together resulted in the prepared membranes having a cross-section composed of interconnected globule-like particulates with bi-continuous structured surfaces. The dissolving temperature of the dopes had a remarkable effect on the morphology of the cross-section, even when the solution underwent a long time cooling before the demixing. The increase of the diameter of the particulates with the dissolving temperature was theoretically analyzed according to the conditions of the polymeric solution.     

Preparation of Symmetric Network PVDF Membranes for Protein Adsorption via Vapor-Induced Phase Separation

Symmetric network poly(vinylidene fluoride) (PVDF) membranes without a dense skin layer were prepared by vapor-induced phase separation from a PVDF/N,N-dimethylacetamide (DMAc)/water system. The effects of evaporation atmosphere, temperature, and humidity during the preparation of the membranes on their morphologies were investigated by scanning electron microscope (SEM). With low temperature and high humidity, the polymer crystallization mechanism dominated the membrane formation process, and the casting solution formed membranes with symmetric morphologies in the vapor phase containing 0.79% DMAc. The effect of additives on the membrane structure and performance was also investigated. The results of adsorption experiments showed that the binding capacity of bovine serum albumin (BSA) increased with the appearance of a circular network morphology and the decrease of mean pore size of the membrane. With the addition of LiCl to the casting solution, the obtained membrane can adsorb BSA up to 150 μg/cm². Proteins on sodium dodecyl sulfate (SDS) polyacrylamide gel electrophoresis gels were successfully electro-blotted onto these PVDF membranes. Compared with commercial membranes, the PVDF membranes prepared in this work were more suitable for protein blotting.     

Poly(vinylidene fluoride) Crystallization Behavior and Membrane Structure Formation Via Thermally Induced Phase Separation with Benzophenone Diluent

Microporous poly(vinylidene fluoride) (PVDF) membranes were prepared by thermally induced phase separation (TIPS) at different quenching temperatures with benzophenone as the diluent. The crystallization behavior and crystal structure of PVDF in PVDF/benzophenone systems were investigated by differential scanning calorimetry (DSC) and wide angle X‐ray diffraction (WAXD). The different PVDF concentrations had a remarkable effect on PVDF crystallization behavior and resulted in different membrane structures. Spherulitic structures were vague when the PVDF/benzophenone solution was quenched to ?8°C; however, discernable spherulitic structures were obtained when quenched to 34 and 49°C. Additionally, two phase separation mechanisms (solid–solid (S–S) and solid–liquid (S–L) phase separation) were observed during membrane preparation. It was revealed by scanning electron microscopy (SEM) that microporous membranes had more discernable spherulitic structures formed by S–L phase separation than by S–S phase separation, which induced macrovoids and irregular pores on the fracture surfaces of membranes.     

Investigation of Polyvinylidene Fluoride Membranes Prepared by Using Surfactant OP-10 Alone or with a Second Component,as Additives,via the Non-Solvent-Induced Phase Separation (NIPS) Process

Polyvinylidene fluoride (PVDF) flat-sheet membranes were prepared via a non-solvent-induced phase separation (NIPS) method at 60°C using a hydrophilic surfactant OP-10 (octylphenol polyoxyethylene ether) solely (Blank) or with a second additive [H₂O or lithium chloride (LiCl)] as pore-forming agents. The influence of OP-10 concentration on the surface tension, viscosity, and precipitation rate of PVDF/(H₂O, LiCl, or Blank) systems were investigated, and the ultrafiltration and mechanical properties of the resultant membranes were measured. It was found that an increased demixing rate during the coagulation process was the reason for the change in membrane morphology and properties. An obviously improved flux and slightly decreased mechanical properties and rejection were found in membranes prepared using a high concentration of OP-10 and the second component as additives. SEM pictures revealed an increased porous structure on the resultant membrane surface. A hypothesis was proposed to explain these phenomena; the reoriented surfactant molecules at the interface facilitated the water diffusion channels, which finally became the porous structure on the membrane surface. The weakened mechanical properties were due to the macrovoid structure in its membrane cross-section, which developed from the micelle structure in the casting solution. This hypothesis was further confirmed in a PVDF/OP-10/polyethylene glycol (PEG) system. A consistent conclusion was obtained.     

PVDF–PEO/ZSM-5 based composite microporous polymer electrolyte with novel pore configuration and ionic conductivity

A novel composite microporous polymer electrolyte based on poly(vinylidene fluoride), poly(ethylene oxide), and microporous molecular sieves ZSM-5 (denoted as PVDF–PEO/ZSM-5) was prepared by a simple phase inversion technique. PEO can obviously improve the pore configuration, such as pore size, porosity, and pore connectivity of PVDF-based microporous membranes, results in a high room temperature ionic conductivity. Microporous molecular sieves ZSM-5 can further improve the mechanical strength of PVDF–PEO blends and form special conducting pathway in PVDF–PEO matrix by absorb liquid electrolyte in its two-dimensional interconnect channels. The high room temperature ionic conductivity combined with good mechanical strength implies that PVDF–PEO/ZSM-5 based composite microporous polymer electrolyte can be used as candidate electrolyte and/or separator material for high-performance rechargeable lithium batteries.     

Effects of dissolution conditions on the properties of PVDF ultrafiltration membranes

Poly (vinylidene fluoride) (PVDF) is an important membrane forming material for water treatment. Earlier works have shown that major morphological changes can be achieved when PVDF is dissolved under different conditions with practical applications in membrane distillation and protein attachment. However, no previous report has discussed the effects of dissolution conditions on the performance of PVDF under ultrafiltration, which is one of the most important applications of the polymer. In this work, four different PVDF ultrafiltration membranes were produced from dopes dissolved either by stirring at 24 °C, 90 °C, 120 °C or by sonication. It is shown that dope sonication results in membrane with enhanced thermal and mechanical stability, improved permeate flux during oil emulsion filtration and high flux recovery of ∼63% after cleaning. As a comparison, flux recovery of only ∼26% was obtained for the membrane produced from dope dissolved at 24 °C. The outstanding performance of the dope-sonicated membrane was linked to its slightly lower porosity, narrow distribution of small pores and relatively smooth skin layer. Performance parameters for all membranes showed good correlation to porosity suggesting a tool for membrane design achievable by simple variation in the mode of polymer dissolution. The polymer dissolution effect was related to the degree of unfolding of the polymer molecular chains and their entanglements.     

Preparation of Poly(vinylidene fluoride)/Poly(methyl methacrylate) Blend Microporous Membranes via the Thermally Induced Phase Separation Process

The thermally induced phase separation (TIPS) process was employed to prepare poly(vinylidene fluoride)/poly(methyl methacrylate) (PVDF/PMMA) blend microporous membranes. The effect of PMMA content on the dynamic crystallization temperature of the PVDF/PMMA/sulfolane system was analyzed. The effects of PMMA weight fraction and cooling rate on the cross-sectional morphology, crystallinity, crystal structure, thermal stability, and porous structure of the resulting membranes were investigated using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD), thermogravimetric analysis (TGA), and a mercury porosimeter, respectively. The mechanical properties of the membranes were evaluated by tensile tests. It was found that solid–liquid phase separation occurred in the PVDF/PMMA/sulfolane system. Scanning electron microscopy revealed that either increasing PMMA weight fraction or decreasing cooling rate will lead to a macroscopical phase separation between PVDF and PMMA. PMMA weight fraction and cooling rate had some influence on the crystallinity, porous structure, and mechanical properties, but no influence on the polymer crystal structure of the membranes. PMMA weight fraction influenced thermal stability of the final membranes but cooling rate did not.     

Crystalline Phase Formation of Poly(vinylidene fluoride) from Tetrahydrofuran/N,N‐dimethylformamide Mixed Solutions

The present work focused on the effect of the interactions between poly(vinylidene fluoride) (PVDF) chains and solvent molecules on the structure and crystallization behavior of PVDF in films obtained by solution casting. In a single solvent system, the film cast from the good solvent of N,N‐dimethylformamide (DMF), showed dominantly β‐phase crystals with the highest PVDF crystallinity (50.6%) and the largest spherulite size, about 4 μm, at the top surface. The samples deposited from good swelling agents, such as tetrahydrofuran (THF) and methyl ethyl ketone (MEK), exhibited mainly the original α phase with some amount of β‐phase crystals; the crystallization behavior and the morphology of the surface were similar to the original PVDF resin, because of the only partially dissolved PVDF chains in these two solvents. In a mixed solvent system (THF/DMF), the β phase formation linearly increased as the DMF component increased, determined by Fourier transform infrared spectroscopy (FTIR) techniques, owing to increased interactions between PVDF chains and DMF molecules. The film surface consisted of β spherulites with average size of about 3 μm, which were smaller than those grown from pure DMF, because of the increased crystallization rate in the mixed solvent.     

Effect of amphiphilic hyperbranched-star polymer on the structure and properties of PVDF based porous polymer electrolytes

An amphiphilic hyperbranched-star polymer (HPE-g-MPEG) was synthesized by grafting methoxy poly(ethylene glycol) to the end of the hyperbranched polyester (HPE) molecule using terephthaloyl chloride (TPC) as the coupling agent. The synthesized amphiphilic hyperbranched-star polymer was blended with poly(vinylidene fluoride) (PVDF) to fabricate porous membranes via typical phase inversion process, and then the membranes were filled and swollen by a liquid electrolyte solution to form polymer electrolytes. The influences of HPE-g-MPEG on the morphology, crystallinity, liquid electrolyte uptake, mechanical properties of the porous membranes and the electrochemical properties of the activated membranes were investigated. It was found that the addition of HPE-g-MPEG resulted in a significant increase in porosity and a considerable reduction in crystallinity of the blend membranes, which favored the liquid electrolyte uptake and, consequently, led to a remarkable increase in ion conductivity at ambient temperature. The maximum ion conductivity observed in this study was 1.76 × 10^? 3 S/cm at 20 °C for the blend membrane with a HPE-g-MPEG/PVDF ratio of 3/10 (w/w).     

Effect of Added Monosodium Glutamate on Characteristics of Polyamide Dope Solutions

Formic acid (FA) solutions prepared with various concentrations of polyamide 66 (PA 66) and monosodium glutamate (MSG) were evaluated in terms of properties, such as density, viscosity, and cloud point. The influence on density was insignificant, whereas the viscosity was strongly affected by the amount of PA 66 and MSG additive. The solutions were further evaluated by casting them in a flat film form and determining the demixing time in a humid atmosphere. The considered cases at lower polymer concentrations at various MSG amounts, indicated that the demixing time increased with increase in polymer concentration. The time for demixing, however, decreased for a given higher amount of polymer when the amount of additive was increased in the dope solution. Membranes were prepared at various coagulant bath temperatures. The tensile strength and degree of adsorption (DOA) of these membranes were found. The tensile strength was higher when the membranes were prepared at higher temperature. The DOA, on the other hand, was higher for the membranes formed at lower temperature.     

Preparation of PVDF Microfiltration Membranes with Thermo-responsive PNIPAM Hydrogel Composite Particles

Silica-core composite particles with poly(N-isopropylacrylamide) (PNIPAM) hydrogel-shell were prepared by using silica microparticle templates, which were modified with [3-(methacryloxy)propyl]trimethoxysilane (MPS). The thermo-responsive PNIPAM hydrogel microcapsules were prepared by soaking the core–shell composite particles in hydrofluoric acid solution. These hydrophilic PNIPAM hydrogel microcapsules were applied to poly(vinylidene fluoride) (PVDF) microfiltration membranes in order to control the hydrophobicity of membrane surface without sacrificing the permeability. PVDF/PNIPAM hydrogel composite membranes were made by phase inversion and diffusion in the mixed solvents of N-methyl-2-pyrrolidone (NMP) and ethylene glycol monomethyl ether (EGME) with polyethylene glycol 600 (PEG 600) as plasticizer.     

Poly(vinylidene fluoride) membranes by an ultrasound assisted phase inversion method

Poly(vinylidene fluoride) (PVDF) membranes were prepared by an ultrasound assisted phase inversion process. The effect of ultrasonic intensity on the evolution of membrane morphology with and without the addition of pore former LiCl during precipitation process was comprehensively investigated. Besides the inter-diffusion between the solvent and nonsolvent, the ultrasonic cavitation was thought to have significant influences on phase inversion and the resultant membrane morphology. The mutual diffusion between water and solvent during the ultrasound assisted phase inversion process was measured. The crystalline structure was detected by wide angle X-ray diffractometer (WAXD). The thermal behavior was studied by differential scanning calorimeter (DSC). The mechanical strength, forward and reverse water flux, rejection to bovine serum albumin (BSA) and pepsin were also investigated. By the ultrasound assisted phase inversion method, ultra-filtration membrane was successfully prepared, which exhibited more preferable morphology, better mechanical property and more favorable permeability without sacrificing the rejection and thermal stability.     

Comparison of the thermal stability of the α, β and γ phases in poly(vinylidene fluoride) based on in situ thermal Fourier transform infrared spectroscopy

The electroactive β phase of poly(vinylidene fluoride) (PVDF) is induced due to the aging time of PVDF solutions. The feasibility of the combination of the three crystalline polymorphs (α, β and γ) is demonstrated where their relative proportion within the PVDF film can be tailored by the simple monitoring of the preparation conditions. To identify all these phases, Fourier transform infrared (FT-IR) spectroscopy is carried out and it is spotlighted that the vibrational bands at 510 and 841 cm^?1 are not sufficient to state the formation of the β phase. The main aim of this work is devoted to develop a better understanding on the thermal stability of these several phases of PVDF, which has a longstanding ambiguity persisting in this area. It has been found that the in situ thermal FT-IR spectroscopy is one of the best alternatives to understand this important issue. It is ascertained that the β phase is the least thermally stable phase among α, β and γ phases, whereas the γ phase is the most thermally stable phase.     

Relaxation dynamics of poly(vinylidene fluoride) studied by dynamical mechanical measurements and dielectric spectroscopy

The aim of this study is to analyze the mobility of polymer chains in semicrystalline poly(vinylidene fluoride) (PVDF). PVDF crystallizes from the melt in the α crystalline phase. The transformation from the α phase to the electroactive β phase can be induced by stretching at temperatures in the range between 80 and 140 °C. The spherulitic structure of the crystalline phase is deformed during stretching to form fibrils oriented in the direction of the strain. The amorphous phase confined among the crystalline lamellae is distorted as well and some degree of orientation of the polymer chains is expected. Dynamic-mechanical and dielectric spectroscopy measurements were performed in PVDF films stretched to strain ratios up to 5 at temperatures between 80 and 140 °C. Dynamic-mechanical measurements were conducted between -60 °C and melting and in this temperature range the relaxation spectra show the main relaxation of the amorphous phase (called β-relaxation) and at higher temperatures a relaxation related to crystallites motions (α (c)-relaxation). Although the mean relaxation times of the β-relaxation are nearly equal in PVDF before and after crystal phase transformation, a significant change of shape of the relaxation spectrum proves the effect of chain distortion due to crystal reorganization. In stretched PVDF the elastic modulus of the polymer in the direction of deformation is significantly higher than in the transversal one, as expected by chain and crystals fibril orientation. The recovery of the deformation when the sample is heated is related with the appearance of the α (c)-relaxation. Dielectric spectroscopy spectrum shows the main relaxation of the amorphous phase and a secondary process (γ-relaxation) at lower temperatures. Stretching produces significant changes in the relaxation processes, mainly in the strength and shape of the main relaxation β. The Havriliak-Negami function has been applied to analyze the dielectric response.     

Preparation of superhydrophobic membranes by electrospinning of fluorinated silane functionalized poly(vinylidene fluoride)

Fluorinated silane functionalized poly(vinylidene fluoride) (PVDF) is synthesized by graft polymerization of 3-trimethoxylpropyl methylacrylate with PVDF followed by coupling of fluorinated silanes. Flat membrane prepared using this functionalized PVDF has a water contact angle of 140°. Superhydrophobic PVDF membrane with a contact angle larger than 150° is prepared by the electrospinning of the fluorinated silane functionalized PVDF. The morphologies of the membranes are characterized using scanning electron microscopy. The surface composition of the membranes is analyzed using FTIR and the contact angles and water drops on the surface of the membrane are measured using video microscopy.     

Effect of TiO2 nanoparticle size on the performance of PVDF membrane

The comparison of the performance and morphology was carried out between neat PVDF membrane and PVDF composite membranes with nanosized TiO₂ particles of different size. The results of permeability and instrumental analysis illustrated that nanometer size obviously affected the performance and structure of the PVDF membranes. The smaller nanoparticles could improve the antifouling property of the PVDF membrane more remarkably. The surface and cross-section of the membranes were observed with an atomic force microscopy (AFM), a scanning electron microscope (SEM). The TiO₂/PVDF membrane with smaller nanoparticles had smaller mean pore size on its surface and more apertures inside the membrane. X-ray diffraction (XRD) experiments also suggested that smaller TiO₂ nanoparticles had stronger effect on the crystallization of PVDF molecules.     

Phase separated composite films of liquid crystals

Phase separation of liquid crystals from a solution with polymers has long been studied and used to prepare polymer stabilized and polymer dispersed structures. They are formed by spatially isotropic phase separation. A new mode, in which the phase separation proceeds anisotropically, has recently been discovered. Known as phase separated composite films (PSCOF), the resultant structures are made of adjacent parallel layers of liquid crystal and solidified polymer. PSCOFs have been made with nematic, ferroelectric (FLC), and antiferroelectric (AFLC) liquid crystals. Liquid crystals in PSCOFs exhibit electro-optical properties not observed in devices prepared by conventional methods, polymer dispersion, or polymer stabilization methods. Devices incorporating FLCs possess grey scale and switch 100 times faster at low fields than conventional surface stabilized devices. This method makes it possible to prepare very flexible devices and devices with liquid crystal film thickness comparable to optical wavelengths with great ease.     

Predicting Polymorphism of Electrospun Polyvinylidene Fluoride Membranes by Their Morphologies

Although electrospinning of polyvinylidene fluoride (PVDF) has been studied for more than 10 years, the crystalline phase differentiation of the electrospun mats is still normally through the combination of different characterization techniques, and the relationship between polymorphism and morphology of the fibers in electrospun PVDF membranes has never been reported. Here, we show their close relationships by conducting room-temperature electrospinning experiments on various polymer/solvent systems. The electrospun membranes full of bead-free fibers have a very high fraction of β-phase, F(β), over 90%, and high orientation, whereas the membranes comprising beads and/or a large number of beaded fibers most often result in a low fraction of β-phase (F(β) normally below 50%) and low orientation. On the other hand, electrospun membranes consisting of both bead-free fibers and a very limited number of beaded fibers showed a medium high fraction of β-phase, F(β) more than 70% but less than 90%. These findings suggest the feasibility of intuitively predicting the crystalline phase of electrospun PVDF membranes directly by their morphologies, which is obviously simple, inexpensive and convenient for future investigations.     

Phase Diagrams Semicrystalline Polymer–Liquid Revisited: Isotactic Polypropylene-Dibutyl Phthalate and Other Systems

The full phase diagram of an isotactic polypropylene (i-PP)–dibutyl phthalate (DBP) mixture is for the first time constructed by an optical method and discussed within the concept of semicrystalline polymers as microheterogeneous liquids with a three-dimensional network structure. It is demonstrated that the liquidus in this and other polymer–solvent systems is not thermodynamically equivalent to the liquidus in low molecular weight (MW) mixtures. Qualitatively different thermal behavior of those two types of binary systems in the liquidus vicinity is corroborated by differential scanning calorimetry (DSC) experiments. In the former case, a liquid-solid transition resulting in the formation of polymer crystallites does not lead to separating the mixture into crystalline and amorphous phases. On cooling, the system remains macroscopically single phase until the low MW liquid can be fully dissolved in the amorphous regions of the polymer. The correct location of the corresponding borderline is crucially important for the microporous membrane formation via thermally induced phase separation (TIPS). It is also argued that the topology of a phase diagram polymer–low MW liquid does not depend on whether the polymer is amorphous or crystalline.     

Effect of PMMA on crystallization behavior and hydrophilicity of poly(vinylidene fluoride)/poly(methyl methacrylate) blend prepared in semi-dilute solutions

Films of poly(vinylidene fluoride) (PVDF)/poly(methyl methacrylate) (PMMA) blend were derived from a special procedure of casting semi-dilute solutions. Hydrophilic character and crystallization of PVDF were optimized by variation of PMMA concentration in PVDF/PMMA blends. It was found that a PVDF/PMMA blend containing 70 wt% PMMA has a good performance for the potential application of hydrophilic membranes via thermally induced phase separation. The films presented β crystalline phase regardless of PMMA content existed in the blends. Thermal analysis of the blends showed a promotion of crystallization of PVDF with small addition of PMMA which induced larger lamellar thickness of PVDF, leading to the largest spherulitic crystal of PVDF (10 wt% PMMA) is about 8 μm. SEM micrographs illustrated no phase separation occurred in blends, due to the high compatibility between PVDF and PMMA.